TIGERCAT H822 HARVESTER OPERATOR’S MANUAL – PDF DOWNLOAD
DESCRIPTION:
TIGERCAT H822 HARVESTER OPERATOR’S MANUAL – PDF DOWNLOAD
INTRODUCTION :
- An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the H822 Harvester. - serial numbers
822H0123 and 82230191 to 82230999. - The operator’s manual will assist the operator with the techniques of proper and safe operation of the
H822 Harvester. There is also important information regarding the safe operation of the attachment. The
service manual contains safety and servicing procedures and a preventive maintenance schedule to
ensure optimum machine performance. - Section 1 in both the operator’s manual and the service manual contains safety information that must be
followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
where necessary, drawing attention to possible hazards when performing certain procedures. - Only trained personnel should be allowed to operate or work on the machine.
- The information contained in this manual is current at time of printing. Improvements to the machine are
on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
appropriate information. - The phrase “and up” appearing in this manual after the serial number implies that the related information
is current for any machine serial number HIGHER than the serial number preceding the “and up”. - Tigercat reserves the right to make changes to the machine after this manual release date that may not
immediately appear in this manual.
TABLE OF CONTENTS:
TIGERCAT H822 HARVESTER OPERATOR’S MANUAL – PDF DOWNLOAD
H822 OPERATOR’S MANUAL ISSUE 1.1………………………… 1
INTRODUCTION………………………………………. 3
NON-APPROVED FIELD PRODUCT CHANGES…………………… 4
SECTION 1 – SAFETY…………………………………….. 5
Battery safety ……………………………………. 12
CAB EXITS ………………………………………… 13
COOLING SYSTEM ……………………………………. 20
EMERGENCY CAB EXITS ……………………………….. 13
ENGINE DOORS ……………………………………… 21
ER BOOM SYSTEM PRECAUTIONS …………………………. 20
EXHAUST FUMES …………………………………….. 21
FIRE PREVENTION……………………………………. 5
FIRE PREVENTION GUIDELINES ……………………… 22
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ……… 23
WHAT TO DO AFTER A FIRE ………………………… 24
WHAT TO DO IN CASE OF A MACHINE FIRE …………….. 23
FLUID LEAKS ………………………………………. 19
Harvesting Attachment – General Safety ………………. 16
HAZARD ZONE ………………………………………. 9
HYDRAULIC PRESSURE HAZARD ………………………….. 19
LOOSE CLOTHING HAZARD ……………………………… 20
parking boom ……………………………………… 20
parking the machine ……………………………….. 17
PROTECTIVE CLOTHING ……………………………….. 9
SAFETY INTERLOCK SWITCHES ON CAB DOORS ………………. 14
SAFETY PRECAUTIONS, GENERAL ………………………… 9
SAFETY PRECAUTIONS, OPERATING ………………………. 13
SAFETY PRECAUTIONS, SERVICING ………………………. 18
SAFETY SYMBOLS ……………………………………. 8
SIGNAL WORDS ……………………………………… 8
WELDING, PRIOR TO …………………………………. 18
Working with oil ………………………………….. 10
SECTION 2 – CONTROLS & OPERATION………………………… 25
AIR CONDITIONER/HEATER CONTROLS ……………………. 45
AIR INTAKE CLEAN-OUT COVER PLATE …………………… 67
AIR INTAKE SEAL ………………………………….. 67
AM/FM STEREO CASSETTE …………………………….. 54
ATTACHMENT OPERATING INSTRUCTIONS ………………….. 82
AUXILIARY POWER OUTLET ……………………………. 47
BATTERY DISCONNECT – SWITCH ……………………….. 60
BOOM CONTROLS……………………………………… 25
Attachment, Rotate ……………………………. 28
BOOM, FORWARD/BACK ……………………………. 28
BOOM, UP/DOWN ………………………………… 28
BREATHER/VENT, HYDRAULIC TANK ……………………… 62
CARE OF THE MACHINE ………………………………. 83
CIGARETTE LIGHTER ………………………………… 47
CIRCUIT BREAKERS AND FUSES ………………………… 30
CLEANING A/C CONDENSER, OIL COOLER AND RADIATOR……….. 25
EARLY MACHINE 822H0123 ………………………… 68
LATER MACHINES 82230191 TO 82230999 …………….. 70
CLEANING LEXAN WINDOWS ……………………………. 83
CONTROL PANEL ……………………………………. 42
COOLING ASSEMBLY – CLEANING…………………………. 25
EARLY MACHINE 822H0123 ………………………… 68
LATER MACHINES 82230191 TO 82230999 …………….. 70
COOLING FAN – SWITCH ……………………………… 47
EMERGENCY EXITS……………………………………. 25
ESCAPE HATCH …………………………………. 54
ESCAPE HATCH REMOVAL/REPLACEMENT ……………….. 56
MAINTENANCE GUIDE …………………………….. 56
SIDE DOOR ……………………………………. 54
ENGINE AIR CLEANER ……………………………….. 66
FILTER RESTRICTION INDICATOR …………………… 66
ENGINE AIR CLEANER UNLOADER VALVE ………………….. 66
ENGINE AIR PRECLEANER …………………………….. 66
ENGINE ANTI-STALL – SWITCH WITH LIGHT ………………. 42
ENGINE COLD START SWITCH (SISU) ……………………. 43
ENGINE HOT WATER SHUT OFF VALVES …………………… 52
ENGINE RPM ………………………………………. 43
ENGINE SHUTDOWN OVERRIDE – SWITCH (SISU) ……………. 43
ENGINE, STARTING…………………………………… 25
CUMMINS ……………………………………… 76
SISU ………………………………………… 78
ENGINE, STARTING, COLD WEATHER………………………. 25
CUMMINS ……………………………………… 78
SISU ………………………………………… 79
FELLING HEAD OPERATING INSTRUCTIONS………………….. 25
SAFETY PRECAUTIONS ……………………………. 82
FILTER, FRESH AIR – A/C UNIT ………………………. 52
FILTER, HIGH PRESSURE, PILOT SYSTEM ………………… 64
FILTER, RE-CIRCULATING AIR – A/C UNIT ………………. 52
FILTERS, HYDRAULIC OIL ……………………………. 64
FIRE SUPPRESSION SYSTEM (OPTIONAL)…………………… 25
AUTOMATIC OPERATION …………………………… 48
AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACH …. 51
COMPONENT LOCATIONS …………………………… 50
DISCHARGE OF THE SYSTEM ……………………….. 49
IN CASE OF FIRE ………………………………. 49
INSPECTION OF FIRE SUPPRESSION SYSTEM …………… 50
MANUAL OPERATION ……………………………… 48
FOOT PEDALS, LEFT AND RIGHT TRACK DRIVE …………….. 29
FUEL COOLER ……………………………………… 62
FUEL SHUT-OFF VALVE ………………………………. 60
FUEL TANK ……………………………………….. 60
CAPACITY …………………………………….. 60
FUSES AND CIRCUIT BREAKERS ………………………… 30
GRAFFITI REMOVAL …………………………………. 83
HAND FILL PUMP, HYDRAULIC OIL ……………………… 65
FILLING HYDRAULIC TANK ………………………… 65
HORN, SAFETY ALERT – SWITCH ……………………….. 46
HOT WATER SHUT OFF VALVES (ENGINE) …………………. 52
HYDRAULIC OIL FILTERS …………………………….. 64
HYDRAULIC OIL LEVEL SIGHT GAUGES …………………… 63
HYDRAULIC OIL TANK ……………………………….. 62
IGNITION KEY SWITCH ………………………………. 43
INSTRUCTIONS, VEHICLE MOVING ………………………. 25
INSTRUMENT PANEL…………………………………… 26
EARLIER MACHINE 822H0123 ………………………. 32
BULB TEST SWITCH ………………………….. 35
COOLANT LOW – WARNING LIGHTAND HORN …………. 34
DIMMER CONTROL, INSTRUMENT PANEL ……………. 35
ENGINE COOLANT TEMPERATURE – GAUGE AND HORN ….. 33
ENGINE OIL PRESSURE – GAUGE ………………… 32
ENGINE POWER DOOR – SWITCH …………………. 32
FILTER BYPASS, HYD. OIL – WARNING LIGHT ……… 35
FUEL LEVEL – GAUGE ………………………… 33
HOUR METER ……………………………….. 32
HYDRAULIC OIL LOW – LIGHT AND HORN ………….. 34
HYDRAULIC OIL TEMPERATURE GAUGE AND HORN …….. 34
LIGHTS, SERVICE – SWITCH …………………… 32
LIGHTS, WORK – SWITCH ……………………… 35
PILOT SYSTEM “OFF” LIGHT …………………… 35
PILOT SYSTEM “ON” LIGHT ……………………. 35
POWER ENGINE DOOR – SWITCH …………………. 32
SAW “ON” LIGHT ……………………………. 35
TACHOMETER ……………………………….. 33
VOLTMETER ………………………………… 33
LATER MACHINES 82230191 TO 82230999 …………….. 36
BULB TEST SWITCH ………………………….. 40
COOLANT LOW – WARNING LIGHTAND HORN …………. 39
DIMMER CONTROL, INSTRUMENT PANEL ……………. 40
ENGINE COMPUTER FAULT CODE LIGHTS …………… 40
ENGINE COOLANT TEMPERATURE – GAUGE AND HORN ….. 37
ENGINE DIAGNOSTICS CONNECTION ………………. 41
ENGINE DISPLAY AND DIAGNOSTICS MODULE (MDDM) …. 36
ENGINE OIL PRESSURE – gauge ………………… 37
ENGINE POWER DOOR – SWITCH …………………. 36
FILTER BYPASS, HYD. OIL – WARNING LIGHT ……… 39
FUEL LEVEL – GAUGE ………………………… 38
HYDRAULIC OIL LOW – LIGHT AND HORN ………….. 39
HYDRAULIC OIL TEMPERATURE GAUGE AND HORN …….. 38
LIGHTS, SERVICE – SWITCH …………………… 36
LIGHTS, WORK – SWITCH ……………………… 40
PILOT SYSTEM “OFF” LIGHT …………………… 40
PILOT SYSTEM “ON” LIGHT ……………………. 40
POWER ENGINE DOOR – SWITCH …………………. 36
SAW “ON” LIGHT ……………………………. 39
STOP ENGINE – warning light ………………… 40
TACHOMETER ……………………………….. 38
VOLTMETER ………………………………… 38
WAIT TO START – warning light ………………. 41
WARNING – warning light ……………………. 40
WATER IN FUEL – warning light ………………. 41
INTERIOR LIGHTS ………………………………….. 54
IQAN CONTROL SYSTEM ………………………………. 31
JOYSTICKS, LEFT AND RIGHT HAND …………………….. 28
JUMPER BAR CABLE CONNECTION ……………………….. 60
KEY SWITCH ………………………………………. 43
LIGHTS, INTERIOR …………………………………. 54
LIGHTS, SERVICE……………………………………. 27
EARLIER MACHINE 822H0123 ………………………. 32
LATER MACHINES 82230191 TO 82230999 …………….. 36
LIGHTS, WORKING ………………………………….. 35
MACHINE PREPARATION………………………………… 27
SYSTEM TEST AND WARM-UP ……………………….. 81
MOVING, INSTRUCTIONS ……………………………… 25
OPERATING MACHINE ………………………………… 72
PRE-START CHECKS ……………………………… 72
STARTING ENGINE………………………………… 27
CUMMINS ………………………………….. 76
SISU …………………………………….. 78
SYSTEM TEST AND WARM-UP ……………………….. 81
OPERATING TIPS WITH LOAD SENSING …………………… 82
OPERATOR’S SEAT (SEATS INC.) ……………………… 58
PILOT SYSTEM INTERLOCK SWITCH (FRONT DOOR) ………….. 45
PILOT SYSTEM “OFF “- PUSH BUTTON SWITCH …………….. 45
PILOT SYSTEM RESET – PUSH BUTTON SWITCH …………….. 45
POWER ENGINE DOOR – SWITCH ………………………… 32
POWER DOOR LATCH ……………………………… 33
PRECLEANER, ENGINE AIR ……………………………. 66
RETURN FILTERS ~ HYDRAULIC OIL …………………….. 64
SAW – SWITCH …………………………………….. 46
SEAT, OPERATOR’S (SEATS INC.) …………………….. 58
SERVICE LIGHTS …………………………………… 32
STARTING ENGINE……………………………………. 27
CUMMINS ……………………………………… 76
SISU ………………………………………… 78
STEREO CASSETTE AM/FM RADIO ……………………….. 54
STOPPING ENGINE ………………………………….. 83
SWING BRAKE – SWITCH WITH LIGHT ……………………. 42
SWING CONTROL, JOYSTICK …………………………… 28
SYSTEM CIRCUIT BREAKERS AND FUSES ………………….. 30
THROTTLE SWITCH……………………………………. 27
CUMMINS ……………………………………… 44
SISU ………………………………………… 43
TRACK DRIVE, LEFT AND RIGHT ……………………….. 29
TRACK, LOW/DRIVE – SWITCH WITH LIGHT ……………….. 46
TRAVELLING (BOOM RAISED) ………………………….. 82
VEHICLE MOVING INSTRUCTIONS ……………………….. 84
VENT/BREATHER, HYDRAULIC TANK ……………………… 62
WINDOWS – CLEANING ……………………………….. 83
SECTION 3 – LUBRICATION & MAINTENANCE……………………. 85
ACCESS DOOR, UNDERCARRIAGE, SWIVEL (LATER MACHINES …….106
AIR CONDITIONING…………………………………… 85
CHECKING THE SYSTEM ……………………………. 96
AIR INTAKE MAINTENANCE ……………………………..106
CHECKING THE AIR CONDITIONING SYSTEM ………………… 96
EMERGENCY EXITS, CHECK MONTHLY ……………………… 87
ER BOOM SYSTEM ……………………………………. 95
FILTERS…………………………………………… 85
CHANGING HYDRAULIC RETURN FILTERS ………………..100
ENGINE AIR FILTER ………………………………104
FUEL FILTER/WATER SEPARATOR …………………….. 98
FUEL TANK STRAINER …………………………….. 99
HYDRAULIC OIL RETURN FILTERS …………………….100
HYDRAULIC OIL RETURN STRAINERS/DIFFUSERS ………….103
PILOT FILTER …………………………………..102
REMOVE AND REPLACE …………………………….. 98
SERVICING GUIDELINES FOR OIL FILTERS ……………..100
FIRE PREVENTION …………………………………… 87
FUEL SHUT-OFF VALVE ……………………………….. 98
GENERAL MAINTENANCE ……………………………….. 87
HYDRAULIC OIL FILTERS ………………………………100
HYDRAULIC OILS ……………………………………. 92
NEW MACHINE MAINTENANCE ……………………………. 86
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT …… 86
INITIAL PRE-DELIVERY INSPECTION …………………. 86
TIGHTENING POINTS ……………………………… 86
OIL LOST FROM LEAKAGE ……………………………… 86
PRESSURE SETTING PROCEDURES See SERVICE MANUAL………… 85
PRESSURE SETTING VALUES See SERVICE MANUAL……………. 85
PREVENTIVE MAINTENANCE SCHEDULE …………………….. 86
RETURN FILTERS ~ HYDRAULIC OIL ………………………100
SCHEDULED MAINTENANCE………………………………. 85
Frequently ……………………………………. 87
8 hours ………………………………………. 88
24 HOURS ……………………………………… 89
125 HOURS …………………………………….. 89
250 HOURS …………………………………….. 90
500 HOURS …………………………………….. 91
1000 HOURS ……………………………………. 91
2000 HOURS ……………………………………. 91
SWING DRIVE GEARBOX………………………………… 85
LUBRICATION OF LOWER BEARING ……………………. 94
TORQUE CHART, GENERAL ………………………………108
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