Tigercat 220 Loader Service Manual – PDF DOWNLOAD
DESCRIPTION:
Tigercat 220 Loader Service Manual – PDF DOWNLOAD
INTRODUCTION:
- An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
customer and operator in becoming familiar with the features of the Tigercat 220 Loader, serial number
2200111 and up. - The operator’s manual will assist the operator with the techniques of proper and safe operation of the
Loader. The service manual contains safety guidelines, a preventive maintenance schedule and servicing
procedures to ensure optimum machine performance. - Section 1 in both the operator’s manual and the service manual contains safety information that must be
followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
where necessary, drawing attention to possible hazards when performing certain procedures. - Only trained personnel should be allowed to operate or work on the machine.
- The information contained in this manual is current at time of printing. Improvements to the machine are
on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
appropriate information. - The phrase “and up” appearing in this manual after the serial number implies that the related information
is current for any machine serial number HIGHER than the serial number preceding the “and up”. - Tigercat reserves the right to make changes to the machine after this manual release date that may not
immediately appear in this manual.
TABLE OF CONTENTS:
Tigercat 220 Loader Service Manual – PDF DOWNLOAD
220 SERVICE ISSUE 10 1
INTRODUCTION 3
NON-APPROVED FIELD PRODUCT CHANGES 4
SECTION 1 – SAFETY 5
battery disconnect switch 10
cooling system 12
exhaust fumes 13
FIRE PREVENTION 14
FIRE PREVENTION GUIDELINES 14
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE 15
WHAT TO DO AFTER A FIRE 16
WHAT TO DO IN CASE OF A MACHINE FIRE 15
first aid 8
Fluid leaks 11
loose clothing hazard 13
protective clothing 7
SAFE REMOVAL OF COUNTERBALANCE AND CHECK CARTRIDGE 12
SAFETY INTERLOCK SWITCH ON LEFT ARMREST 12
SAFETY PRECAUTIONS, OPERATING 9
SAFETY PRECAUTIONS, SERVICING 11
SAFETY SYMBOLS 6
WELDING, PRIOR TO 11
SECTION 3 – LUBRICATION & MAINTENANCE 17
Air Cleaner 30
AIR CLEANER MAINTENANCE 31
AIR CONDITIONING SYSTEM 17
A/C SYSTEM TOTAL CAPACITIES 32
CHECKING SYSTEM 32
AIR INTAKE MAINTENANCE 17
INTAKE TUBING AND JOINTS 31
ELECTRICAL SCHEMATIC DIAGRAMS 38
FILTERS 17
ENGINE AIR FILTER 30
ENGINE FILTERS 26
FUEL FILTER/WATER SEPARATOR 26
HYDRAULIC RETURN 26
PILOT RETURN PRESSURE FILTER 28
FIRE PREVENTION 19
GENERAL MAINTENANCE 19
HYDRAULIC OIL OPERATING TEMPERATURE RANGE 24
HYDRAULIC OILS 24
LUBRICATING CYLINDER PINS AND BOOM JOINTS 20
LUBRICATION POINTS 22
NEW MACHINE MAINTENANCE 18
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT 18
INITIAL PRE-DELIVERY INSPECTION 18
TIGHTENING POINTS 18
OIL LOST FROM LEAKAGE CHART 18
PILOT RETURN PRESSURE FILTER 28
PRESSURE SETTING PROCEDURES See SERVICE MANUAL 17
PRESSURE SETTINGS 36
PREVENTIVE MAINTENANCE SCHEDULE 18
SCHEDULED MAINTENANCE 17
EVERY 8 HOURS: 20
EVERY 24 HOURS: 20
EVERY 125 HOURS 20
EVERY 250 HOURS 21
EVERY 500 HOURS: 21
EVERY 1000 HOURS 21
EVERY 2000 HOURS 21
SERVICE AND LUBRICATION POINTS 23
SWING DRIVE COMPONENTS LUBRICATION 25
TIGHTENING POINTS 18
TORQUE CHART, GENERAL 35
TORQUE, FLUID CONNECTIONS 50
TORQUE SETTINGS, RECOMMENDED 34
SECTION 5 – PILOT SYSTEM 53
CIRCUIT DIAGRAM 63
ELECTRICAL CIRCUIT 62
PILOT CIRCUIT COMPONENTS 53
CIRCLE SAW 60
DELIMBER/SLASHER 59
STANDARD LOADER 58
PILOT SYSTEM CIRCUIT DIAGRAM 53
BASIC LOADER 63
CIRCLE SAW 65
DELIMBER SLASHER 64
PILOT SYSTEM COMPONENTS 54
JOYSTICKS AND FOOT PEDALS 61
PILOT MANIFOLD 55
PRESSURE SETTINGS 62
SECTION 6 – ELECTRICAL, GAUGES & ALARMS 67
DISPLAY MODULE 68
COMPONENT DESCRIPTION 68
FAULTS AND WARNINGS 69
KEYPAD FUNCTIONS 68
START-UP OPERATION 68
ELECTRICAL SCHEMATIC DIAGRAMS 85
INSTRUMENT PANEL WIRING DIAGRAM 73
SENSOR LOCATIONS 79
WIRE COLOUR CODE CHART 77
SECTION 7 – ENGINE START AND STOP 97
CIRCUIT DESCRIPTION 98
ENGINE START CIRCUIT 98
START CIRCUIT DIAGRAMS 99
STARTING THE ENGINE 98
SECTION 10 – OIL COOLER, RADIATOR AND FAN101
CHECK ENGINE COOLANT LEVEL 102
COOLING SYSTEM101
COOLANT FLOW DIAGRAM 105
COOLANT FLOW DURING OPERATION 105
FILLING THE SYSTEM WITH COOLANT 105
OIL COOLER CIRCUIT DESCRIPTION 106
OIL COOLER CIRCUIT DIAGRAM 106
OIL COOLER, RADIATOR AND FAN 102
RADIATOR 103
SECTION 12 – BOOM107
CIRCUIT DESCRIPTION 110
CIRCUIT DIAGRAM 111
CONTROL VALVES107
HOIST CONTROL VALVE 108
JOYSTICK CONTROL VALVE See Service manual section 5107
STICK CONTROL VALVE 108
FILTERS107
HYDRAULIC RETURN 109
HOIST VALVE RELIEF VALVE SETTINGS 112
PRESSURE SETTINGS107
SUMMARY 112
STICK VALVE RELIEF VALVE SETTINGS 113
SECTION 15 – SWING115
CIRCUIT DESCRIPTION 120
CIRCUIT DIAGRAM 121
CONTROL VALVES115
FOOT PEDAL CONTROL VALVE See SERVICE MANUAL SECTION 5115
SWING CONTROL VALVE 116
GEARBOX, SWING DRIVE 119
PRESSURE SETTINGS115
SET SWING MOTOR CROSSLINE RELIEF VALVES 123
SET swing RELIEF VALVES 122
SUMMARY 123
SWING MOTOR 118
MOTOR CROSSLINE RELIEF VALVE 120
MOTOR REMOVAL NOTE 118
SWING PUMP 116
SECTION 16 – STABILIZERS125
CIRCUIT DIAGRAM 133
LOWER FRAME HYDRAULIC CONNECTIONS 129
PILOT MANIFOLD 126
PRESSURE SETTINGS 134
SAFE REMOVAL OF COUNTERBALANCE AND CHECK CARTRIDGE 128
STABILIZER CIRCUIT DESCRIPTION 132
LOWERING STABILIZERS 132
RAISING STABILIZERS 132
STABILIZER CONTROL VALVE 126
STABILIZER CYLINDERS AND COUNTERBALANCE VALVES 128
STABILIZER PILOT MANIFOLD 126
STABILIZER PUMP 126
SWING PUMP 126
SECTION 17 – GRAPPLE135
CIRCUIT DESCRIPTION 138
CIRCUIT DIAGRAM 139
GRAPPLE CONNECTIONS TO BOOM 136
GRAPPLE CONTROL VALVES 136
GRAPPLE PUMP 136
JOYSTICK CONTROL VALVE 136
PRESSURE SETTINGS135
GRAPPLE OPEN/CLOSE 140
GRAPPLE ROTATE 141
SUMMARY 142
SECTION 18 – DELIMBER/SLASHER143
CIRCUIT DESCRIPTION 148
CIRCUIT DIAGRAM 150
CONTROL VALVE, DELIMBER (SWING VALVE) 144
CONTROL VALVE, DELIMBER OPEN/DUMP VALVE 146
CONTROL VALVE, SAWS RETRACT SLASHER CUT143
(STICK VALVE) 144
CONTROL VALVE, TOP SAW CUT (HOIST VALVE) 144
DELIMBER OPEN/DUMP VALVE 146
DELIMBER/SLASHER CIRCUIT DESCRIPTION 148
DELIMBER/SLASHER CONNECTIONS 147
DELIMBER/SLASHER PUMP 144
ELECTRICAL CIRCUIT 164
HYDRAULIC CIRCUIT LOWER FRAME143
EARLY MACHINES 151
LATER MACHINES 157
MAIN HYDRAULIC CIRCUIT UPPER FRAME143
EARLY MACHINES 150
LATER MACHINES 156
OPEN/DUMP VALVE, DELIMBER 146
PILOT CIRCUIT – DELIMBER/SLASHER143
EARLY MACHINES 148
LATER MACHINES 154
PILOT MANIFOLD 144
PRESSURE SETTINGS 158
TROUBLE SHOOTING DELIMBER RELAY CIRCUIT 161
SECTION 19 – CIRCLE SAW171
BUTT BOARD/HOIST/ GRAPPLE CONTROL VALVE 173
CIRCLE SAW CIRCUIT COMPONENTS 172
CIRCLE SAW CONNECTIONS 174
CIRCLE SAW MOTOR CONTROL VALVE 173
ELECTRICAL DIAGRAM – CIRCLE SAW 177
LOWER FRAME HYDRAULIC CONNECTIONS 174
MAIN HYDRAULIC CIRCUIT 175
MAIN VALVES 178
PILOT CIRCUIT – CIRCLE SAW 176
PRESSURE SETTINGS 179
SWING/STABLIZER/SAW CUT/RETRACT CONTROL VALVE 173
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V