Tigercat 1065 1075 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
DESCRIPTION:
Tigercat 1065 1075 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
INTRODUCTION :
An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the 1075 Forwarder.
Serial numbers:-
10750201 to 10750300.
- The operator’s manual will assist the operator with the techniques of proper and safe operation of the
Forwarder. There is also important information regarding the safe operation of optional equipment and
attachments. - The service manual contains safety and servicing procedures and a preventive maintenance
schedule to ensure optimum machine performance. - Section 1 in both the operator’s manual and the service manual contains safety information that must be
followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
where necessary, drawing attention to possible hazards when performing certain procedures. - Only trained personnel should be allowed to operate or work on the machine.
- The information contained in this manual is current at time of printing. Improvements to the machine are
on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the appropriate
information. - The phrase “and up” appearing in this manual after the serial number implies that the related information
is current for any machine serial number HIGHER than the serial number preceding the “and up”. - Tigercat reserves the right to make changes to the machine after this manual release date that may not
immediately appear in this manual.
TABLE OF CONTENTS:
Tigercat 1065 1075 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
1075 SERVICE (10750201-10750300) ISSUE 1.0………………… 1
INTRODUCTION……………………………………….. 3
NON-APPROVED FIELD PRODUCT CHANGES……………………. 4
SECTION 1 – SAFETY……………………………………… 5
ARTICULATION LOCK ………………………………….. 16
BATTERY DISCONNECT SWITCH …………………………… 11
CAB TILT SUPPORT …………………………………… 14
COOLING SYSTEM …………………………………….. 13
ENGINE HOOD ……………………………………….. 15
EXHAUST FUMES ……………………………………… 16
FIRE PREVENTION ……………………………………. 17
FIRE PREVENTION GUIDELINES ………………………. 17
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ………. 18
WHAT TO DO AFTER A FIRE …………………………. 19
WHAT TO DO IN CASE OF A MACHINE FIRE ……………… 18
FIRST AID …………………………………………. 8
FLUID LEAKS ……………………………………….. 13
HYDRAULIC PRESSURE HAZARD …………………………… 13
LOOSE CLOTHING HAZARD ………………………………. 14
PARKING THE MACHINE ………………………………… 11
PROTECTIVE CLOTHING ………………………………… 7
SAFETY INTERLOCK SWITCHES ON DOORS …………………… 12
SAFETY PRECAUTIONS, GENERAL …………………………. 7
SAFETY PRECAUTIONS, OPERATING ……………………….. 10
SAFETY PRECAUTIONS, SERVICING ……………………….. 13
SAFETY SYMBOLS …………………………………….. 6
SIGNAL WORDS ………………………………………. 6
SECTION 3 – LUBRICATION & MAINTENANCE…………………….. 21
AIR CLEANER………………………………………… 21
CHANGING FILTER ELEMENTS ………………………… 37
MAINTENANCE ……………………………………. 36
SERVICING ……………………………………… 37
UNLOADER VALVE …………………………………. 36
AIR CONDITIONING …………………………………… 38
ARTICULATION JOINT …………………………………. 35
AXLE LUBRICATION …………………………………… 46
BELT – ENGINE SERPENTINE ……………………………. 43
CAB……………………………………………….. 21
LOWERING THE CAB ……………………………….. 41
RAISING THE CAB ………………………………… 40
CAB AIR FILTERS…………………………………….. 21
FRESH AIR ……………………………………… 39
RECIRCULATING AIR – A/C UNIT …………………….. 39
CENTRE JOINT ………………………………………. 34
CHARGE PRESSURE FILTER-DRIVE PUMP ……………………. 33
CONTROL POD ON ARMREST, R.H………………………….. 34
CRANE, ROTATOR AND GRAPPLE MAINTENANCE ……………….. 48
DRAINING AND REFILLING BOGIE HOUSING …………………. 47
DRAINING AND REFILLING DIFFERENTIAL ………………….. 46
EMERGENCY EXITS, CHECK MONTHLY ………………………. 24
ENGINE…………………………………………….. 21
HOOD ………………………………………….. 42
ENGINE HOOD ……………………………………….. 42
ENGINE SERPENTINE BELT ……………………………… 43
FILTERS……………………………………………. 21
CHARGE PRESSURE ………………………………… 33
FUEL FILTER/WATER SEPARATOR ……………………… 30
HYDRAULIC OIL ………………………………….. 32
REMOVE AND REPLACE ……………………………… 30
RETURN OIL STRAINER …………………………….. 34
SERVICING GUIDELINES FOR OIL FILTERS ……………… 33
FIRE PREVENTION ……………………………………. 24
FUEL TANK STRAINER …………………………………. 31
GENERAL …………………………………………… 24
HOT WATER SHUT OFF VALVE ……………………………. 38
HYDRAULIC OILS …………………………………….. 27
INITIAL PRE-DELIVERY INSPECTION ……………………… 23
LINK SNUBBER MAINTENANCE ……………………………. 48
MACHINE STARTUP ……………………………………. 45
NEW MACHINE MAINTENANCE …………………………….. 23
OIL LOST FROM LEAKAGE ………………………………. 23
OSCILLATION JOINT ………………………………….. 35
PRESSURE AND SPEED SETTINGS …………………………. 48
PREVENTIVE MAINTENANCE SCHEDULE ……………………… 23
REAR (BOGIE) AXLE…………………………………… 22
PLANETARY DRIVES (4 FILLING POINTS) ………………. 46
SCHEDULED MAINTENANCE……………………………….. 22
1000 HOURS …………………………………….. 26
125 HOURS ……………………………………… 25
250 HOURS ……………………………………… 26
500 HOURS ……………………………………… 26
8 HOURS ……………………………………….. 25
SEASONAL ………………………………………. 26
SERVICE AND LUBRICATION POINTS ………………………. 29
SLEW BEARING LUBRICATION ……………………………. 34
STARTUP PROCEDURE AFTER MAJOR MACHINE MAINTENANCE ……… 44
TEMPERATURE CONTROL – CAB HEATER/AC ………………….. 39
TILTING THE CAB ……………………………………. 40
TORQUE – FLUID CONNECTIONS ………………………….. 52
TORQUE CHART ………………………………………. 50
TORQUE, FLUID CONNECTIONS …………………………… 54
TORQUE SPECIFICATIONS – GENERAL ……………………… 51
UNLOADER VALVE …………………………………….. 36
WEIGHTS OF COMMERCIAL WOOD ………………………….. 56
SECTION 6 – ELECTRICAL & COMPUTERS……………………….. 57
AIR FILTER RESTRICTION WARNING ……………………….100
BRAKE PRESSURE WARNING ………………………………100
CAB MODULE ………………………………………… 66
COLD IDLE RPM ……………………………………… 90
COMPUTER…………………………………………… 57
CONTROL SYSTEM …………………………………. 58
COMPUTER SYSTEM COMPONENTS ………………………….. 76
CONDITIONAL MESSAGES ……………………………….. 98
COOLANT LEVEL WARNING ……………………………….101
CRANE MODULE ………………………………………. 72
CRANE START (CM) …………………………………… 98
CURRENT OUTPUT SETTINGS …………………………….. 84
DATE TIME SETTINGS …………………………………. 82
DIAGNOSTICS ADJUSTMENT MENUS ………………………… 77
DOWNLOADING APPLICATIONS FROM DEALER WEBSITE …………..110
DRIVE START (CM) …………………………………… 98
ENGINE…………………………………………….. 57
COOLANT LEVEL WARNING ……………………………101
OIL PRESSURE WARNING …………………………….100
OVERSPEED (CM) …………………………………. 99
TEMPERATURE WARNING …………………………….. 96
ENGINE MODULE ……………………………………… 68
ERROR MESSAGES AND ALARMS……………………………. 57
MAIN SYSTEM ERRORS ………………………………102
FINE CONTROL ………………………………………. 84
FOOT PEDAL CONTROLS ………………………………… 64
FRAME MODULE ………………………………………. 70
FUEL………………………………………………. 57
LEVEL WARNING …………………………………..101
FUNCTION PARAMETERS SETTINGS ………………………… 90
FUSE AND RELAY PANELS ……………………………….108
HYDRAULIC………………………………………….. 57
OIL LEVEL WARNING ……………………………….100
OIL TEMPERATURE WARNING …………………………. 96
INFORMATION MENU …………………………………… 78
INFORMATION MENU DESCRIPTION ………………………… 78
IQAN MDM COMPUTER DISPLAY……………………………. 57
WARNING MESSAGES………………………………… 57
MODULE IS OFFLINE ……………………………102
IQAN SOFTWARE ………………………………………110
L.H. JOYSTICKS & COMPUTER DISPLAY ……………………. 60
LOW BRAKE PRESSURE WARNING …………………………..100
MACHINE MODEL ……………………………………… 90
MAIN SYSTEM ERRORS ………………………………….102
LX-A0 MODULE OFFLINE ERROR ………………………104
MDM MODULE BLANK SCREEN ………………………….102
MODULE IS OFFLINE ……………………………….102
XP2-A0 MODULE OFFLINE ERRORS ……………………..106
XS-A0 MODULE OFFLINE ERROR ………………………103
XT2-A0 MODULE OFFLINE ERROR ……………………..105
MAXIMUM TRAVEL SPEED (CM) …………………………… 99
MEASURE MENU DESCRIPTION ……………………………. 78
MINIMUM CURRENT ……………………………………. 84
MODE MENU …………………………………………. 77
MODULE IS OFFLINE …………………………………..102
MOTOR BEGIN DISP …………………………………… 92
NO GEAR ENGAGED WARNING …………………………….. 97
NO MOTOR SPEED (CM) ………………………………… 99
PARK BRAKE/LADDER DOWN WARNING ………………………. 96
PDA REGISTRATION ……………………………………110
PROPERTIES MENU ……………………………………. 83
PROPERTIES MENU OPERATION …………………………… 83
PUMP DISP …………………………………………. 93
SCHEMATIC………………………………………….. 57
L.H. JOYSTICK and POD …………………………… 61
R.H. JOYSTICK and POD …………………………… 63
XP2-A0 FRONT FRAME MODULE ……………………….. 71
XP2-A1 CRANE MODULE …………………………….. 73
XP2-A2 GRAPPLE MODULE …………………………… 75
XT2-A0 ENGINE MODULE ……………………………. 69
SETTINGS MENU ……………………………………… 80
STEER CHECK ERROR (CM) ……………………………… 99
SYSTEM BYPASSED WARNING …………………………….. 98
SYSTEM COMPONENTS ………………………………….. 76
SYSTEM WARNING MESSAGES …………………………….. 96
THROTTLE AND BRAKE FOOT PEDALS ………………………. 64
TIRE ROLLING CIRCUMFERENCE ………………………….. 95
UPDATE APPLICATION ………………………………….112
VOLTAGE WARNING …………………………………….101
WORKING RPM ……………………………………….. 90
SECTION 7 – ENGINE START & STOP…………………………..123
ADM2 ADAPTION MODULE ………………………………..125
CIRCUIT DESCRIPTION …………………………………124
ELECTRICAL CIRCUIT SCHEMATIC …………………………126
ENGINE CONTROL MODULES ………………………………125
Engine ELECTRONIC CONTROLS LOCATIONS ………………….127
ENGINE START CIRCUIT ………………………………..124
MERCEDES ENGINE …………………………………….124
PLD-MR ENGINE CONTROL MODULE …………………………125
SECTION 8 – DRIVE……………………………………….129
AUXILIARY FUNCTION VALVE …………………………….136
AXLES ……………………………………………..144
Axle Lubrication ………………………………..145
DIFFERENTIAL AND DIFFERENTIAL LOCKS ……………….144
DRAINING and refilling differential:(1 per axle) ……145
WHEEL INSTALLATION ………………………………148
CENTRE JOINT ……………………………………….147
CHARGE PUMP ………………………………………..133
DRAINING AND REFILLING BOGIE HOUSING ………………….146
DRIVE MOTOR ………………………………………..135
DRIVE MOTOR CONTROLLER SOLENOID ………………………132
DRIVE MOTOR SCHEMATIC ……………………………….135
DRIVE PUMP …………………………………………131
DRIVE PUMP CONTROLLER SOLENOIDS ………………………132
HYDRAULIC OIL HEATING PROCEDURE ………………………137
HYDROSTATIC DRIVE SYSTEM …………………………….130
MOTOR BEGIN OF REGULATION ……………………………141
PRESSURE AND SPEED SETTINGS ………………………….148
PUMP BEGIN OF REGULATION …………………………….139
PUMP SCHEMATIC ……………………………………..131
REAR (BOGIE) AXLE……………………………………129
PLANETARY DRIVES (4 FILLING POINTS) ……………….145
SLEW BEARING LUBRICATION …………………………….147
SLEW beaRING LUBRICATION……………………………..129
BOGIE AXLES …………………………………….147
TEST PORTS AND RELIEF VALVE LOCATIONS …………………134
TRANSMISSION ……………………………………….144
SECTION 9 – BRAKES………………………………………151
ACCUMULATOR ………………………………………..156
CHARGING AND TESTING DEVICE ………………………156
CHARGING THE ACCUMULATOR …………………………156
CHECKING THE GAS PRE-CHARGE PRESSURE ………………156
ACCUMULATOR CHARGE VALVE …………………………….152
AXLES………………………………………………151
Service/parking brakes …………………………..158
BRAKE ADJUSTMENT ……………………………………160
BRAKE BLEEDING ……………………………………..160
BRAKE PEDAL CONTROL …………………………………152
EMERGENCY BRAKE VALVE ……………………………….159
TEST DRIVE………………………………………….151
SERVICE BRAKE OPERATION ………………………….162
SECTION 10 – OIL COOLER/RADIATOR, FAN AND HYDRAULIC TANK…….165
BELT – ENGINE SERPENTINE …………………………….172
CHARGE & COOLING PUMP CIRCUITS ……………………….166
CHARGE PRESSURE FILTER-DRIVE PUMP …………………….176
ENGINE SERPENTINE BELT ………………………………172
FAN DRIVE ………………………………………….167
FAN DRIVE MOTOR …………………………………….168
FILTERS…………………………………………….165
CHARGE PRESSURE …………………………………176
HYDRAULIC OIL …………………………………..175
SERVICING GUIDELINES FOR OIL FILTERS ………………176
HYDRAULIC…………………………………………..165
FILTERS ………………………………………..173
OIL FILL PUMP …………………………………..174
OIL RESERVOIR …………………………………..173
OIL VACUUM PUMP …………………………………174
OIL COOLER …………………………………………166
SCHEMATIC…………………………………………..165
XP2-A0 FRONT FRAME MODULE ………………………..170
SECTION 11- CENTER JOINT, STEERING, GATE AND SNOW BLADE……..177
ARTICULATION LOCK …………………………………..195
CENTER JOINT ……………………………………….178
ARTICULATION JOINT DIAGRAM ……………………….181
ARTICULATION JOINT PRELOAD ADJUSTMENT ……………..180
CHECKING ARTICULATION JOINT PRELOAD ……………….179
CHECKING/ADJUSTING THE OSCILLATION JOINT PRELOAD ……182
DRIVESHAFT INSTALLATION ………………………….184
GREASE SEALS ……………………………………180
LUBRICATION …………………………………….178
MAINTENANCE OF ARTICULATION JOINT …………………178
MAINTENANCE OF OSCILLATION JOINT ………………….178
ELECTRONIC SYSTEM …………………………………..190
GATE VALVE………………………………………….177
TESTING PORT RELIEF PRESSURE ……………………..196
LOAD GATE ………………………………………….196
OSCILLATION LOCK CIRCUIT SET-UP……………………….177
OIL FILL AND PURGE AIR …………………………..187
PRESSURE SETTINGS – RELIEF VALVES …………………188
STEER VALVE ………………………………………..191
ADJUSTING STEER VALVE FEED REDUCTION VALVE SETTING ….195
REPLACING MAIN PRESSURE RELIEF VALVE ………………194
REPLACING PORT RELIEFS …………………………..194
STEERING AND BLADE FUNCTIONS…………………………177
ELECTRONIC SYSTEM ……………………………….190
STEERING AND BLADE FUNCTIONS …………………………190
SECTION 12 – CRANE, GRAPPLE AND MAIN PUMP………………….199
BOOM VALVE …………………………………………204
ADJUSTING BOOM VALVE FEED REDUCTION VALVE SETTING ….208
REPLACING MAIN PRESSURE RELIEF VALVE CARTRIDGE ……..207
REPLACING PORT RELIEFS …………………………..208
SCHEMATIC ………………………………………205
CIRCUIT DIAGRAM …………………………………….201
CRANE AND GRAPPLE …………………………………..200
CRANE AND GRAPPLE FUNCTIONS…………………………..199
ELECTRONIC SYSTEM ……………………………….200
HYDRAULIC SYSTEM ………………………………..200
ELECTRONIC SYSTEM …………………………………..200
GRAPPLE ROTATOR …………………………………….200
HYDRAULIC SYSTEM DESCRIPTION …………………………202
LOAD SENSING………………………………………..199
HYDRAULIC SYSTEM ………………………………..202
LOAD SENSING BASIC DESCRIPTION ……………………202
LOAD SENSING BASIC PRINCIPALS …………………….202
LOAD SENSING OPERATING TIPS ………………………203
MAIN PUMP ………………………………………….210
MARGIN PRESSURE …………………………………….212
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V