Tigercat 1055 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
DESCRIPTION:
Tigercat 1055 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
INTRODUCTION :
An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the 1055 Forwarder.
Serial numbers:-
10550101 to 10550200.
- The operator’s manual will assist the operator with the techniques of proper and safe operation of the
Forwarder. There is also important information regarding the safe operation of optional equipment and
attachments. - The service manual contains safety and servicing procedures and a preventive maintenance
schedule to ensure optimum machine performance. - Section 1 in both the operator’s manual and the service manual contains safety information that must be
followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
where necessary, drawing attention to possible hazards when performing certain procedures. - Only trained personnel should be allowed to operate or work on the machine.
- The information contained in this manual is current at time of printing. Improvements to the machine are
on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the appropriate
information. - The phrase “and up” appearing in this manual after the serial number implies that the related information
is current for any machine serial number HIGHER than the serial number preceding the “and up”. - Tigercat reserves the right to make changes to the machine after this manual release date that may not
immediately appear in this manual.
TABLE OF CONTENTS:
Tigercat 1055 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
1055 SERVICE (10550101-10550200) ISSUE 1.0………………… 1
INTRODUCTION……………………………………….. 3
NON-APPROVED FIELD PRODUCT CHANGES……………………. 4
SECTION 1 – SAFETY……………………………………… 5
ARTICULATION LOCK ………………………………….. 15
BATTERY DISCONNECT SWITCH …………………………… 11
CAB TILT SUPPORT BRACE ……………………………… 14
COOLING SYSTEM …………………………………….. 13
EXHAUST FUMES ……………………………………… 15
FIRE PREVENTION ……………………………………. 16
FIRE PREVENTION GUIDELINES ………………………. 16
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ………. 17
WHAT TO DO AFTER A FIRE …………………………. 18
WHAT TO DO IN CASE OF A MACHINE FIRE ……………… 17
FIRST AID …………………………………………. 8
FLUID LEAKS ……………………………………….. 13
HYDRAULIC PRESSURE HAZARD …………………………… 13
LOOSE CLOTHING HAZARD ………………………………. 14
PARKING THE MACHINE ………………………………… 11
PROTECTIVE CLOTHING ………………………………… 7
SAFETY INTERLOCK SWITCHES ON DOORS …………………… 12
SAFETY PRECAUTIONS, GENERAL …………………………. 7
SAFETY PRECAUTIONS, OPERATING ……………………….. 10
SAFETY PRECAUTIONS, SERVICING ……………………….. 13
SAFETY SYMBOLS …………………………………….. 6
SIGNAL WORDS ………………………………………. 6
SECTION 3 – LUBRICATION & MAINTENANCE…………………….. 19
AIR CLEANER………………………………………… 19
CHANGING FILTER ELEMENTS ………………………… 35
MAINTENANCE ……………………………………. 34
SERVICING ……………………………………… 35
UNLOADER VALVE …………………………………. 34
AIR CONDITIONING …………………………………… 36
ARTICULATION JOINT …………………………………. 33
AXLE LUBRICATION …………………………………… 42
BELT – ENGINE SERPENTINE ……………………………. 43
CAB……………………………………………….. 19
LOWERING THE CAB ……………………………….. 39
RAISING THE CAB ………………………………… 38
CAB AIR FILTERS…………………………………….. 19
FRESH AIR ……………………………………… 37
RECIRCULATING AIR – A/C UNIT …………………….. 37
CENTRE JOINT ………………………………………. 32
CHARGE PRESSURE FILTER-DRIVE PUMP ……………………. 31
CONTROL POD ON ARMREST, R.H………………………….. 33
CRANE, ROTATOR AND GRAPPLE MAINTENANCE ……………….. 44
DRAINING AND REFILLING BOGIE HOUSING …………………. 43
DRAINING AND REFILLING DIFFERENTIAL ………………….. 42
ENGINE HOOD ……………………………………….. 39
ENGINE SERPENTINE BELT ……………………………… 43
FILTERS……………………………………………. 19
CHARGE PRESSURE ………………………………… 31
FUEL FILTER/WATER SEPARATOR ……………………… 28
HYDRAULIC OIL ………………………………….. 30
REMOVE AND REPLACE ……………………………… 28
RETURN OIL STRAINER …………………………….. 32
SERVICING GUIDELINES FOR OIL FILTERS ……………… 31
FIRE PREVENTION ……………………………………. 22
FUEL TANK STRAINER …………………………………. 29
GENERAL …………………………………………… 22
HOT WATER SHUT OFF VALVE ……………………………. 36
HYDRAULIC OILS …………………………………….. 25
INITIAL PRE-DELIVERY INSPECTION ……………………… 21
LINK SNUBBER MAINTENANCE ……………………………. 44
MACHINE STARTUP ……………………………………. 41
NEW MACHINE MAINTENANCE …………………………….. 21
OSCILLATION JOINT ………………………………….. 33
PREVENTIVE MAINTENANCE SCHEDULE ……………………… 21
REAR (BOGIE) AXLE…………………………………… 20
PLANETARY DRIVES (4 FILLING POINTS) ………………. 42
SCHEDULED MAINTENANCE……………………………….. 20
1000 HOURS …………………………………….. 24
125 HOURS ……………………………………… 23
250 HOURS ……………………………………… 24
500 HOURS ……………………………………… 24
8 HOURS ……………………………………….. 23
SEASONAL ………………………………………. 24
SERVICE AND LUBRICATION POINTS ………………………. 27
SLEW BEARING LUBRICATION ……………………………. 32
SNUBBER TENSION ADJUSTING …………………………… 44
STARTUP PROCEDURE AFTER MAJOR MACHINE MAINTENANCE ……… 40
TEMPERATURE CONTROL – CAB HEATER/AC ………………….. 37
TILTING THE CAB ……………………………………. 38
TORQUE CHART ………………………………………. 45
TORQUE, FLUID CONNECTIONS …………………………… 46
TORQUE SPECIFICATIONS – GENERAL ……………………… 46
UNLOADER VALVE …………………………………….. 34
SECTION 6 – ELECTRICAL & COMPUTERS……………………….. 51
AIR FILTER RESTRICTION WARNING ………………………. 89
BRAKE PRESSURE WARNING ……………………………… 89
CAB MODULE ………………………………………… 60
COMPUTER…………………………………………… 51
CONTROL SYSTEM …………………………………. 52
COMPUTER SYSTEM COMPONENTS ………………………….. 70
CONDITIONAL MESSAGES ……………………………….. 87
COOLANT LEVEL WARNING ………………………………. 90
CRANE MODULE ………………………………………. 66
CRANE START (CM) …………………………………… 87
CURRENT OUTPUT SETTINGS …………………………….. 77
DATE TIME SETTINGS …………………………………. 76
DIAGNOSTICS ADJUSTMENT MENUS ………………………… 71
DOWNLOADING APPLICATIONS FROM DEALER WEBSITE …………..100
DRIVE START (CM) …………………………………… 87
ENGINE…………………………………………….. 51
COOLANT LEVEL WARNING …………………………… 90
OIL PRESSURE WARNING ……………………………. 89
OVERSPEED (CM) …………………………………. 88
TEMPERATURE WARNING …………………………….. 85
ENGINE MODULE ……………………………………… 62
ERROR MESSAGES AND ALARMS……………………………. 51
MAIN SYSTEM ERRORS ……………………………… 91
FINE CONTROL ………………………………………. 78
FOOT PEDAL CONTROLS ………………………………… 58
FRAME MODULE ………………………………………. 64
FUEL………………………………………………. 51
LEVEL WARNING ………………………………….. 90
FUNCTION PARAMETERS SETTINGS ………………………… 83
FUSE AND RELAY PANELS ………………………………. 96
GET APPLICATION …………………………………….106
GET ERROR/EVENT LOG …………………………………110
GRAPPLE MODULE …………………………………….. 68
HYDRAULIC………………………………………….. 51
OIL LEVEL WARNING ………………………………. 89
OIL TEMPERATURE WARNING …………………………. 85
INFORMATION MENU …………………………………… 72
INFORMATION MENU DESCRIPTION ………………………… 72
IQAN MDM COMPUTER DISPLAY……………………………. 51
WARNING MESSAGES………………………………… 51
MODULE IS OFFLINE …………………………… 91
IQAN SOFTWARE ………………………………………100
DOWNLOADING APPLICATIONS FROM DEALER WEBSITE ……….100
GET APPLICATION (DOWNLOAD FROM MDM)……………….. 51
USING A PC/LAPTOP ……………………………107
USING A PDA …………………………………106
GET ERROR/EVENT LOG……………………………… 51
using A pc/laptop ……………………………111
using a pda …………………………………110
GRAPHING AND MEASUREMENT OF CHANNELS………………. 51
USING A PC/LAPTOP ……………………………109
USING A PDA …………………………………108
PDA REGISTRATION ………………………………..100
UPDATING THE IQAN APPLICATION…………………….. 51
FROM A PC/LAPTOP …………………………..104
FROM A PDA ………………………………….102
L.H. JOYSTICKS & COMPUTER DISPLAY ……………………. 54
LOW BRAKE PRESSURE WARNING ………………………….. 89
MAIN SYSTEM ERRORS …………………………………. 91
LX-A0 MODULE OFFLINE ERROR ……………………… 93
MDM MODULE BLANK SCREEN …………………………. 91
MODULE IS OFFLINE ………………………………. 91
XP2-A0 MODULE OFFLINE ERRORS …………………….. 95
XS-A0 MODULE OFFLINE ERROR ……………………… 92
XT2-A0 MODULE OFFLINE ERROR …………………….. 94
MAXIMUM TRAVEL SPEED (CM) …………………………… 88
MEASURE MENU DESCRIPTION ……………………………. 72
MINIMUM CURRENT ……………………………………. 77
MODE MENU …………………………………………. 71
MODE MENU DESCRIPTION ………………………………. 71
MODE MENU OPERATION ………………………………… 72
MODULE IS OFFLINE ………………………………….. 91
NO GEAR ENGAGED WARNING …………………………….. 86
NO MOTOR SPEED (CM) ………………………………… 88
PARK BRAKE/LADDER DOWN WARNING ………………………. 85
PDA REGISTRATION ……………………………………100
PROPERTIES MENU ……………………………………. 77
PROPERTIES MENU OPERATION …………………………… 77
SCHEMATIC………………………………………….. 51
L.H. JOYSTICK and POD …………………………… 55
R.H. JOYSTICK and POD …………………………… 57
XP2-A0 FRONT FRAME MODULE ……………………….. 65
XP2-A1 CRANE MODULE …………………………….. 67
XP2-A2 GRAPPLE MODULE …………………………… 69
XT2-A0 ENGINE MODULE ……………………………. 63
SELECTING A FUNCTION TO ADJUST ………………………. 78
SETTINGS MENU ……………………………………… 74
SETTINGS MENU OPERATION …………………………….. 74
START/STOP SLOPE …………………………………… 78
STEER CHECK ERROR (CM) ……………………………… 88
SYSTEM BYPASSED WARNING …………………………….. 87
SYSTEM COMPONENTS ………………………………….. 70
SYSTEM WARNING MESSAGES …………………………….. 85
THROTTLE AND BRAKE FOOT PEDALS ………………………. 58
TIRE ROLLING CIRCUMFERENCE ………………………….. 84
UPDATE APPLICATION ………………………………….102
SECTION 7 – ENGINE START & STOP…………………………..115
ADM2 ADAPTION MODULE ………………………………..117
CIRCUIT DESCRIPTION …………………………………116
ELECTRICAL CIRCUIT SCHEMATIC …………………………118
ENGINE CONTROL MODULES ………………………………117
Engine ELECTRONIC CONTROLS LOCATIONS ………………….119
ENGINE START CIRCUIT ………………………………..116
MERCEDES ENGINE …………………………………….116
PLD-MR ENGINE CONTROL MODULE …………………………117
SECTION 8 – DRIVE……………………………………….121
AUXILIARY FUNCTION VALVE …………………………….127
AXLES ……………………………………………..137
Axle Lubrication ………………………………..138
DIFFERENTIAL AND DIFFERENTIAL LOCKS ……………….137
DRAINING and refilling differential:(1 per axle) ……138
WHEEL INSTALLATION ………………………………141
CENTRE JOINT ……………………………………….140
CHARGE & COOLING PUMP CIRCUITS ……………………….125
CHARGE PUMP ………………………………………..125
DRAINING AND REFILLING BOGIE HOUSING ………………….139
DRIVE MOTOR ………………………………………..126
DRIVE MOTOR CONTROLLER SOLENOID ………………………124
DRIVE MOTOR SCHEMATIC ……………………………….126
DRIVE PUMP …………………………………………123
DRIVE PUMP CONTROLLER SOLENOIDS ………………………124
HYDRAULIC OIL HEATING PROCEDURE ………………………128
HYDROSTATIC DRIVE PUMP……………………………….121
HYDRAULIC NEUTRAL ……………………………….133
HYDROSTATIC Drive PUMP BEGIN OF REGULATION …………….134
HYDROSTATIC DRIVE SYSTEM …………………………….122
MOTOR BEGIN OF REGULATION ……………………………132
PRESSURE AND SPEED SETTINGS ………………………….142
PUMP BEGIN OF REGULATION …………………………….130
PUMP SCHEMATIC ……………………………………..123
REAR (BOGIE) AXLE……………………………………121
PLANETARY DRIVES (4 FILLING POINTS) ……………….138
SLEW BEARING LUBRICATION …………………………….140
TRANSMISSION ……………………………………….137
SECTION 9 – BRAKES………………………………………143
ACCUMULATOR ………………………………………..148
CHARGING AND TESTING DEVICE ………………………148
CHARGING THE ACCUMULATOR …………………………148
CHECKING THE GAS PRE-CHARGE PRESSURE ………………148
ACCUMULATOR CHARGE VALVE …………………………….144
AXLES………………………………………………143
Service/parking brakes …………………………..150
BRAKE ADJUSTMENT ……………………………………152
BRAKE BLEEDING ……………………………………..152
BRAKE PEDAL CONTROL …………………………………144
EMERGENCY BRAKE VALVE ……………………………….151
TEST DRIVE………………………………………….143
SERVICE BRAKE OPERATION ………………………….154
SECTION 10 – OIL COOLER/RADIATOR, FAN AND HYDRAULIC TANK…….157
BELT – ENGINE SERPENTINE …………………………….159
CHARGE & COOLING PUMP CIRCUITS ……………………….158
CHARGE PRESSURE FILTER-DRIVE PUMP …………………….163
ENGINE SERPENTINE BELT ………………………………159
FAN DRIVE ………………………………………….159
FILTERS…………………………………………….157
CHARGE PRESSURE …………………………………163
HYDRAULIC OIL …………………………………..162
SERVICING GUIDELINES FOR OIL FILTERS ………………163
HYDRAULIC…………………………………………..157
FILTERS ………………………………………..160
OIL FILL PUMP …………………………………..161
OIL RESERVOIR …………………………………..160
OIL VACUUM PUMP …………………………………161
OIL COOLER …………………………………………158
SECTION 11- CENTER JOINT, STEERING, GATE AND SNOW BLADE……..165
ARTICULATION LOCK …………………………………..183
CENTER JOINT ……………………………………….166
ARTICULATION JOINT DIAGRAM ……………………….169
ARTICULATION JOINT PRELOAD ADJUSTMENT ……………..168
CHECKING ARTICULATION JOINT PRELOAD ……………….167
CHECKING/ADJUSTING THE OSCILLATION JOINT PRELOAD ……170
DRIVESHAFT INSTALLATION ………………………….172
GREASE SEALS ……………………………………168
LUBRICATION …………………………………….166
MAINTENANCE OF ARTICULATION JOINT …………………166
MAINTENANCE OF OSCILLATION JOINT ………………….166
ELECTRONIC SYSTEM …………………………………..178
GATE VALVE………………………………………….165
TESTING PORT RELIEF PRESSURE ……………………..184
LOAD GATE ………………………………………….184
OSCILLATION LOCK CIRCUIT SET-UP……………………….165
OIL FILL AND PURGE AIR …………………………..175
PRESSURE SETTINGS – RELIEF VALVES …………………176
STEER VALVE ………………………………………..179
ADJUSTING STEER VALVE FEED REDUCTION VALVE SETTING ….183
REPLACING MAIN PRESSURE RELIEF VALVE ………………182
REPLACING PORT RELIEFS …………………………..182
STEERING AND BLADE FUNCTIONS…………………………165
ELECTRONIC SYSTEM ……………………………….178
STEERING AND BLADE FUNCTIONS …………………………178
SECTION 12 – CRANE, GRAPPLE AND MAIN PUMP………………….187
BOOM VALVE …………………………………………192
ADJUSTING BOOM VALVE FEED REDUCTION VALVE SETTING ….196
REPLACING MAIN PRESSURE RELIEF VALVE CARTRIDGE ……..195
REPLACING PORT RELIEFS …………………………..196
SCHEMATIC ………………………………………193
CIRCUIT DIAGRAM …………………………………….189
CRANE AND GRAPPLE …………………………………..188
CRANE AND GRAPPLE FUNCTIONS…………………………..187
ELECTRONIC SYSTEM ……………………………….188
HYDRAULIC SYSTEM ………………………………..188
ELECTRONIC SYSTEM …………………………………..188
GRAPPLE ROTATOR …………………………………….188
HYDRAULIC SYSTEM DESCRIPTION …………………………190
LOAD SENSING………………………………………..187
HYDRAULIC SYSTEM ………………………………..190
LOAD SENSING BASIC DESCRIPTION ……………………190
LOAD SENSING BASIC PRINCIPALS …………………….190
LOAD SENSING OPERATING TIPS ………………………191
MAIN PUMP ………………………………………….198
MARGIN PRESSURE …………………………………….200
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VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V