Terex AL8000HT Service Manual 116478 – PDF DOWNLOAD
Language : English
Pages : 100
Downloadable : Yes
File Type : PDF
Table of Contents:
Terex AL8000HT Service Manual 116478 – PDF DOWNLOAD
Introduction
Important Information ii
How to Read Your Serial Number iii
Parts Stocking List x
How to Order Parts xi
Service Parts Fax Order Form xii
Section 1 Safety Rules
General Safety Rules iv
Section 2 Rev Specifications
A Machine Specifications 2 – 1
Performance Specifications 2 – 1
Hydraulic Oil Specifications 2 – 2
Hydraulic Component Specifications 2 – 2
Manifold Component Specifications 2 – 3
Kubota D1105-E Engine 2 – 4
Kubota V1505-E Engine 2 – 5
Isuzu 4LE1 Engine 2 – 6
Generator Specifications 2 – 7
Hydraulic Hose and Fitting Torque Specifications 2 – 8
SAE and Metric Fasteners Torque Charts 2 – 9
Genset Torque Specifications 2 – 10
Section 3 Rev Scheduled Maintenance Procedures
Introduction 3 – 1
Pre-delivery Preparation Report 3 – 3
Maintenance Inspection Report 3 – 5
A Checklist A Procedures
A-1 Inspect the Manuals and Decals 3 – 7
A-2 Perform Pre-operation Inspection 3 – 8
A-3 Perform Function Tests 3 – 8
A-4 Perform Engine Maintenance – Isuzu Models 3 – 9
Section 3 Rev Scheduled Maintenance Procedures, continued
A-5 Perform Generator Maintenance 3 – 9
A-6 Perform Axle Maintenance 3 – 10
A-7 Perform 30 Day Service 3 – 10
A-8 Perform Engine Maintenance 3 – 11
A-9 Perform Hitch Maintenance 3 – 11
A-10 Grease the Turntable RotationBearing and Rotate Gear 3 – 12
A-11 Perform Engine Maintenance – Kubota Models 3 – 13
A-12 Perform Engine Maintenance – Kubota Models 3 – 13
A Checklist B Procedures
B-1 Inspect the Battery 3 – 14
B-2 Inspect the Electrical Wiring 3 – 14
B-3 Inspect the Tires and Wheels (including lug nut torque) 3 – 15
B-4 Perform Hydraulic Oil Analysis 3 – 15
B-5 Perform Engine Maintenance – Isuzu Models 3 – 16
B-6 Perform Generator Maintenance 3 – 16
B-7 Perform Hitch Maintenance 3 – 17
B-8 Perform Engine Maintenance – Kubota Models 3 – 17
B-9 Perform Axle Maintenance 3 – 17
A Checklist C Procedures
C-1 Inspect the Tower Extend/Retract Cables and Pulleys 3 – 19
C-2 Perform Engine Maintenance 3 – 19
C-3 Perform Axle Maintenance 3 – 20
C-4 Perform Engine Maintenance – Isuzu Models 3 – 20
C-5 Perform Engine Maintenance – Kubota Models 3 – 21
A Checklist D Procedures
D-1 Perform Engine Maintenance – Kubota Models 3 – 22
D-2 Check the Tower Rotation Bearing Bolts 3 – 22
D-3 Replace the Hydraulic Return Filter 3 – 23
D-4 Perform Engine Maintenance – Isuzu Models 3 – 24
D-5 Perform Engine Maintenance – Isuzu Models 3 – 24
D-6 Perform Engine Maintenance 3 – 25
Section 3 Rev Scheduled Maintenance Procedures, continued
D-7 Perform Generator Maintenance 3 – 25
D-8 Perform Tongue Jack and Outrigger Jack Maintenance 3 – 26
D-9 Perform Axle Maintenance 3 – 26
E-1 Test or Replace the Hydraulic Oil 3 – 27
E-2 Perform Engine Maintenance – Kubota Models 3 – 28
E-3 Perform Engine Maintenance – Kubota Models 3 – 29
E-4 Perform Generator Maintenance 3 – 29
E-5 Perform Generator Maintenance 3 – 30
Section 4 Rev Repair Procedures
Introduction 4 – 1
A Lighting
1-1 Lighting 4 – 2
A Light Bar Components
2-1 Light Bar 4 – 4
2-2 Light Bar Lift Cylinder 4 – 5
A Tower Components
3-1 Plastic Cable Track 4 – 7
3-2 Tower Assembly 4 – 7
3-3 Tower Lift Cylinder 4 – 10
3-4 Tower Extension Cylinder 4 – 11
3-5 Tower Rotation Motor 4 – 12
A Kubota D1105-E/V1505-E Engine
4-1 Timing Adjustment 4 – 13
4-2 Glow Plugs 4 – 13
4-3 Coolant Temperature and Oil Pressure Switches 4 – 13
A Isuzu 4LE1 Engine
5-1 Timing Adjustment 4 – 14
5-2 Glow Plugs 4 – 14
5-3 Coolant Temperature and Oil Pressure Switches 4 – 14
Section 4 Rev Repair Procedures, continued
A Generator
6-1 Generator 4 – 15
A Chassis Components
7-1 Ground Controls 4 – 19
7-2 Light Ballast 4 – 20
7-3 Fuel Tank 4 – 21
8-1 Function Manifold Components 4 – 23
8-2 Valve Adjustments – Function Manifold 4 – 24
Section 5 Rev Troubleshooting
Introduction 5 – 1
A Troubleshooting Guide 5 – 2
A Light Fixture Troubleshooting 5 – 5
Section 6 Rev Schematics
A Introduction 6 – 1
A Electrical Symbols Legend 6 – 2
A Hydraulic Symbols Legend 6 – 3
A Electrical Schematic – Machine Functions 6 – 4
A DC Electrical Schematic – Control Box and Engine – Isuzu Models 6 – 5
A DC Electrical Schematic – Control Box and Engine – Kubota Models 6 – 6
A DC Electrical Schematic – Control Box and Engine – with Autostart Option 6 – 7
A AC Electrical Schematic – Standard Models with 4 Lights 6 – 8
A AC Electrical Schematic – Standard Models with 6 Lights 6 – 9
A AC Electrical Schematic – Standard Models with 8 Lights 6 – 10
A AC Electrical Schematic – Autostart Models with 4 Lights 6 – 11
A AC Electrical Schematic – Autostart Models with 6 Lights 6 – 12
A AC Electrical Schematic – Autostart Models with 8 Lights 6 – 13
A Receptacle Wiring Diagrams 6 – 14
A Hydraulic Schematic 6 – 15
S.S 04/24