TEREX AERIALS TA50E ARTICULATED BOOM LIFT OPERATOR’S MANUAL 65002-0003 – PDF DOWNLOAD
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TABLE OF CONTENTS:
TEREX AERIALS TA50E ARTICULATED BOOM LIFT OPERATOR’S MANUAL 65002-0003 – PDF DOWNLOAD
Section 1 – TA50E Specifications
1.1 Design Specifications 1-1
1.1.1 Closed Dimensions and Weights 1-1
1.1.2 Operating Dimenstions 1-1
1.1.3 Design Specifications 1-1
1.1.4 Working Envelope 1-2
1.1.5 General Arrangement 1-3
1.2 Component Specifications 1-4
1.2.1 Mechanical Components 1-4
1.2.2 Hydraulic Components 1-4
1.2.3 Oil 1-4
1.2.4 Equivalent Oils 1-4
1.2.5 Electrical Components 1-5
Section 2 – Safety
2.1 Safety Rules and Precautions 2-1
2.2 Safety Features 2-7
2.2.1 Emergency Stop Pushbuttons 2-7
2.2.2 Footswitch Control 2-7
2.2.3 Tilt Alarm 2-7
2.2.4 Movement Alarm 2-7
2.2.5 Torque Chart 2-8
Section 3 – Operating Procedures
3.1 Pre-use Checks 3-1
3.2 Ground Control Checks 3-2
3.3 Cage Control Checks 3-2
3.4 Unloading Procedures 3-3
3.5 Driving 3-5
3.5.1 Drive Controls 3-5
3.5.1.1 Forward and Reverse 3-5
3.5.1.2 Drive Speed Control 3-7
3.5.1.3 Steering Control 3-7
3.5.1.4 Descending Slope 3-7
3.6 Differential Lock 3-8
3.6.1 Engage Differential Lock 3-8
3.6.2 Disengage Differential Lock 3-8
3.7 Braking System 3-9
3.7.1 Brakes in Static Mode 3-9
3.7.2 Brakes in Drive Mode 3-9
3.7.3 Emergency Braking 3-9
3.8 Access Operations (Cage Control) 3-10
3.9 Access Operations (Ground Control) 3-10
3.10 After Use and Storage Instructions 3-12
3.11 Battery Charging 3-12
3.12 Battery Indicator 3-13
3.13 Special Precautions (Cold Weater) 3-14
3.14 Special Precautions 3-15
3.14.1 Towing 3-15
3.14.2 Wind Conditions 3-15
3.14.3 Crane Operations 3-15
3.14.4 Driving on Slopes 3-15
3.14.5 Testing the Tilt Alarm 3-16
Section 4 – Emergency Procedures & Systems
4.1 Emergency Procedures 4-1
4.1.1 Situation: Platform elevated, operator not incapacitated,
but unit will not operate properly using the platform controls 4-1
4.1.2 Situation: Unit elevated, with operator incapacitated at4-2
platform controls 4-2
4.1.3 Situation: Platform in contact with live power lines, and
operator incapacitated. 4-2
4.2 Emergency Systems & Procedures 4-3
4.2.1 Emergency Pump 4-3
4.2.2 Emergency Rotation 4-3
4.2.3 Emergency Towing 4-5
Section 5 – Maintenance Schedules
5.1 General Information 5-1
5.1.1 Introduction 5-1
5.1.2 Hydraulic Oils 5-1
5.2 Servicing Check List (Basic Machine Only) 5-3
5.2.1 Servicing (Daily) 5-3
5.2.2 Servicing (Weekly) 5-4
5.2.3 Servicing (Monthly) 5-5
5.2.4 Servicing (Six Monthly) 5-6
5.2.5 Servicing (Yearly) 5-7
5.2.6 Servicing (Four Yearly) 5-7
5.3 Servicing 5-8
5.3.1 Daily Routine Servicing 5-8
5.3.1.1 Hydraulic Oil Level 5-8
5.3.1.2 Tyre Condition 5-8
5.3.2 Weekly Routine Service 5-8
5.3.2.1 Control Switches 5-8
5.3.2.2. Hydraulic System 5-8
5.3.2.3 Steering 5-9
5.3.2.4 Start Battery 5-9
5.3.2.5 Pivot Pins 5-9
5.3.3. Monthly Routine Servicing 5-10
5.3.3.1 Hydraulic Oil 5-10
5.3.3.2 Chassis Bolts 5-10
5.3.3.3 Slew Ring Gear Teeth 5-10
5.3.3.4 Lubrication 5-10
5.3.3.5 Pivot Pin Security 5-10
5.3.3.6 Drive Gearbox Oil Level 5-10
5.3.4 Six Monthly Routine Servicing 5-11
5.3.4.1 Cage Levelling 5-11
5.3.4.2 Boom Pivots 5-11
5.3.4.3 Boom Cylinders 5-11
5.3.4.4 Axle 5-11
5.3.4.5 Return Line Filter 5-11
5.3.4.6 Machine Systems Test 5-11
5.3.5 Yearly Routine Servicing 5-12
5.3.5.1 Hydraulic Oil 5-12
5.3.5.2 Hydraulic Oil Tank 5-12
5.3.5.3 Hydraulic Tank Refill Procedure 5-12
5.3.5.4 Structural Examination 5-12
5.3.5.5 Cage Mounting 5-12
5.3.5.6 Levelling Cylinders 5-12
5.3.6 Four Yearly Routine Servicing 5-13
5.3.6.1 Flexible Hoses 5-13
5.3.6.2 Pivot Pins and Bearings 5-13
5.3.6.3 Pin Replacement 5-13
5.3.6.3.1 Boom Pin Replacement 5-13
5.3.6.3.2 Tie Rail Pin Replacement 5-14
5.3.6.3.3 Lift Cylinder Pin Replacement 5-14
5.3.6.3.4 Self Levelling Cylinder Pin Replacement 5-14
5.3.6.3.5 Zoom Boom Cylinder Pin Replacement 5-14
5.3.6.4 Zoom Cylinder 5-15
5.3.6.5 Zoom Pads 5-15
5.3.6.5.1 Front Zoom Pad Replacement 5-15
5.3.6.5.2 Rear Zoom Boom Replacement 5-15
5.3.6.6 Lift Cylinder Seals 5-15
5.3.6.6.1 Seal Replacement – Cylinder In-place 5-16
5.3.6.6.2 Seal Replacement – Cylinder Removed 5-16
5.4 Lubrication 5-17
5.4.1 General Lubrication 5-17
5.4.2 Slew Bearing/Gear Lubricants 5-18
5.4.2.1 Slew Bearing Lubrication 5-18
5.4.2.2 Slew Gear Lubrication 5-18
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