Sumitomo SH235X-6 Excavator Service Manual WLSM2356-00T – PDF DOWNLOAD
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Sumitomo SH235X-6 Excavator Service Manual WLSM2356-00T – PDF DOWNLOAD
- Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings) After cleaning, dry well, and inject oil in all parts. Also inject oil into the bearings after drying. Inspection When disassembling parts, check all the parts. If there are any worn or damaged parts, replace them.
- Inspect carefully to prevent initial breakdowns. Bearing Replace any loose bearings. Air dry bearings before installing them. Needle bearing When inserting needle bearings, be very careful not to damage them. Apply grease to the section where the needle bearing will be inserted.
Safety:
Always comply with warnings and precautions so as to avoid any accidents. This section covers information related to overall safety. Check whether all warning labels are in place. Additional labels can be ordered from Service Parts.
TABLE OF CONTENTS:
Sumitomo SH235X-6 Excavator Service Manual WLSM2356-00T – PDF DOWNLOAD
Safety 3 76151886-0en
Safety, general information and standard torque data 4 38637039-0en
General Information 5 78709558-2en
Standard Torque Data For Cap Screws And Nuts 12 85783483-0en
Specifications And Special Torque Settings 13 26593299-0en
Abbreviation 14 40185832-2en
Specifications 22 53620175-0en
Main Equipment Table 32 78443383-0en
Overall View 49 34508823-0en
WORK RANGE DIAGRAM 53 20473064-1en
Main Unit Weight 61 12343363-0en
FLUIDS AND LUBRICANTS 80 18850575-0en
Circuits and Operation explanation 83 55326466-0en
Main Equipment Structure and Operation Explanation 86 71646005-0en
Hydraulic Pump 87 71826868-0en
Travel Motor 102 78496884-1en
Swing Motor 115 93356358-0en
Control Valve 121 85958950-0en
5 Stack Solenoid Valve Operation Explanation 156 76572215-0en
Upper Pilot Valve (remote control valve) 158 25350181-0en
Travel Pilot Valve (remote control valve) 163 39613125-0en
Cushion Valve 168 11949795-0en
3 Stack Proportional Valve (for pilot) 174 66937395-0en
Engine Summary 178 27309459-0en
Hydraulic Equipment Layout 248 81702821-0en
Overall view 249 98592133-0en
Port Diagram 254 89929564-0en
Hydraulic Device 279 41566527-0en
Electrical and Engine Functions and Service Support 280 83471066-0en
Basic Functions 281 28190417-0en
Service Support 356 30914595-0en
Cautions for Maintenance 397 38063852-3en
Electrical Equipment Layout Diagram 409 15573839-0en
Connection Connector Pin Layout 439 81470562-0en
Sequence Circuit Diagram 442 95593007-0en
Removal / Installation and Assembly / Disassembly 457 89276404-0en
Pressure Bleeding Operations 464 80016034-0en
Removal and Installation of Track 465 60049824-0en
Removal and Installation of Shoe Assembly 466 40412696-3en
Removal and Installation of Shoe Plate 469 11647391-3en
Removal and Installation of Roller 470 24710917-1en
Removal and Installation of Upper Roller 471 60291685-1en
Assembly and Disassembly of Upper Roller 473 74250399-4en
Contents
1
Removal and Installation of Lower Roller 480 91708636-3en
Assembly and Disassembly of Lower Roller 482 70962081-6en
Removal and Installation of Drive Sprocket 488 33101343-5en
Removal and Installation of Take-up Roller 490 58088989-1en
Assembly and Disassembly of Take-up Roller 492 47665483-6en
Removal and Installation of Grease Cylinder 500 83612405-3en
Assembly and Disassembly of Tension Shock Absorber 502 97862528-3en
Removal and Installation of Center Joint 505 10728270-0en
Assembly and Disassembly of Center Joint 509 65948269-3en
Removal and Installation of Travel Motor 516 29771973-3en
Assembly and Disassembly of Travel Motor 521 51874242-0en
Removal and Installation of Swing Unit 570 52781828-1en
Assembly and Disassembly of Swing Motor 574 69583460-5en
Assembly and Disassembly of Swing Unit 588 52192249-2en
Removal and Installation of Hydraulic Pump 593 45725499-0en
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 599 59889726-0en
Pump Main Unit Maintenance Standards 604 54580195-0en
Removal and Installation of Control Valve 630 43003810-1en
Procedures for Assembly and Disassembly of Control Valve 635 17697175-0en
Removal and Installation of Engine Assembly 657 28448445-1en
Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil
Cooler 663
28776642-0en
Removal and Installation of Turbo Charger 674 42858817-3en
Removal and Installation of EGR Valve 678 37450341-0en
Removal and Installation of Top Cover 682 18253803-0en
Removal and Installation of Muffler 683 90849385-3en
Removal and Installation of Cylinder Head Cover 685 78412812-0en
Removal and Installation of Cylinder Block 727 75278091-0en
Lubrication System 777 70203119-0en
Cooling System 816 69949934-0en
Removal and Installation of Exhaust Manifold 824 78382524-0en
Disassembly, Removal and Installation of DPD Assembly 831 96284664-0en
Removal and Installation of Fuel Supply Pump 836 18906180-0en
Removal and Installation of Common Rail Assembly 840 24718817-0en
Removal and Installation of Injector 847 49612614-0en
Removal and Installation of Starter Motor 856 28002722-0en
Removal and Installation of Alternator 858 59381550-0en
Preheating System 860 85293671-0en
Removal and Installation of Fuel Tank 872 10619068-0en
Removal and Installation of Hydraulic Tank 875 38210754-0en
Removal and Installation of Pilot Blocs 879 46976647-0en
Removal and Installation of Travel Remote Control Valve 880 60177940-0en
Procedures for Assembly and Disassembly of Travel Remote Control Valve 883 23581849-0en
Removal and Installation of Operation Remote Control Valve 896 14130834-4en
Procedures for Assembly and Disassembly of Operation Remote Control Valve 904 80887250-1en
Removal and Installation of Blade Remote Control Valve 915 13069347-0en
Assembly and Disassembly Procedures 918 33067879-0en
Removal and Installation of 5 Stack Solenoid 926 24620140-0en
Contents
2
Removal and Installation of Cushion Valve 930 65037997-4en
Assembly and Disassembly of Cushion Valve 933 38410900-0en
Removal and Installation of Operator’s Seat 937 73057136-4en
Removal and Installation of Cab Assembly 938 49919189-0en
Removal and Installation of Wiper 942 25113440-4en
Removal and Installation of Wiper Controller 943 90990258-0en
Removal and Installation of Wiper Motor 944 27539700-5en
Removal and Installation of ECM 946 40114235-0en
Removal and Installation of Computer A 947 88300195-0en
Removal and Installation of Computer B 948 51924239-0en
Removal and Installation of Monitor 949 71925310-6en
Removal and Installation of Cab Front Glass 951 51688380-4en
Window Lock Adjustment Procedures 953 90955407-5en
Tightening torque 955 29026121-4en
Removal and Installation of Counterweight 956 26716469-0en
Removal and Installation of Bucket 960 32138276-1en
Removal and Installation of Bucket Link 962 16837847-3en
Removal and Installation of Arm 964 35510946-4en
Removal and Installation of Boom 966 36512391-3en
Removal and Installation of Blade 971 86709555-0en
Removal and Installation of Bucket Cylinder 974 55586201-3en
Removal and Installation of Arm Cylinder 977 40601705-5en
Removal and Installation of Boom Cylinder 981 69143936-5en
Removal and Installation of Blade Cylinder 986 97417244-0en
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder
(made by KYB) 990
55983566-0en
Removal and Installation of HBCV 1025 95886020-0en
List of special tools 1028 95642836-0en
Maintenance standards and Measurement procedures 1051 26338814-0en
Pressure Measurement and Adjustment Procedures 1052 83246188-1en
Hydraulic Pump Flow Measurement Procedures 1068 62052930-0en
Drain Volume Measurement Procedures 1072 72272769-0en
Air Bleed Procedure 1075 76863098-0en
Maintenance Standards 1079 16266917-1en
Bolt Size and Torque Table 1095 30335582-1en
New Machine Performance Judgment Table 1100 72039816-0en
Air Conditioning 1109 82772256-0en
Air Conditioner Overall Diagram 1110 70666574-0en
Assembly and Disassembly of Unit 1152 80491730-0en
Removal and Installation of Compressor 1157 20570260-4en
Removal and Installation of Condenser 1158 14069119-0en
Removal and Installation of Receiver Dryer 1160 67605030-3en
Work Precautions 1162 23051033-5en
Troubleshooting 1173 84224392-0en
Engine-side Diagnostic Trouble Code List 1177 34136564-1en
Main Unit-side Diagnostic Trouble Code List 1179 61222915-1en
Engine-side Trouble 1181 16577120-0en
Contents
3
Main Unit-side Trouble 1254 14139955-0en
Symptom 1345 19251071-0en
Data Reference Values 1359 49437404-1en
Contents
4
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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