SIMON X-2032 SCISSORS SERVICE MANUAL – PDF DOWNLOAD
TABLE OF CONTENTS:
SIMON X-2032 SCISSORS SERVICE MANUAL – PDF DOWNLOAD
Introduction v
Machine Specifications vii
Primary Machine Components viii
Undercarriage Components x
Scissors Arm Components xi
Platform Components xii
Lubrication Chart xiv
Lubrication Diagram xv
Section l: Transportation and Emergency Procedures
Transporting the Unit
Moving of the Scissors Lift 1-3
Fork Lifting of the Scissors Lift 1-3
Truck Transport of the Scissors Lift 1-3
Unloading Procedures 1-4
Emergency System and Procedures
Emergency Lowering 1-5
Emergency Drive 1-5
Emergency Procedures 1-6
Section 2: Hydraulic System
Hydraulic Fluid
Handling Precautions 2-3
Fluid Recommendations 2-3
Hydraulic Fluid Analysis 2-3
System Flushing Procedure 2-4
Hydraulic System Functional Description 2-5
Hydraulic System Components
Hydraulic Fluid Reservoir 2-6
Hydraulic Pump 2-6
Control Valve Assembly 2-6
System and Steer Relief Valves 2-7
Lift Valve 2-7
Lift Lockout Valve 2-7
Steer Valve 2-7
High Speed Valve 2-8
Forward and Reverse Drive Valves 2-8
Counterbalance Valves (Drive) 2-8
Series/ Parallel Valve Manifold 2-8
Series/ Parallel Valves 2-8
Series/ Parallel Relief Valve 2-8
Series/ Parallel Flow Divider 2-8
Lift Cylinder Holding Valves 2-9
Cylinders 2-9
Drive Motors 2-9
Solenoid Valve Checks 2-9
Section 3: Electrical System
Batteries 3-3
Battery Charger 3-4
Battery Charger Troubleshooting 3-5
Movement Alarm 3-5
Tilt Alarm 3-5
Descent Alarm 3-6
Automatic Warning Beacon 3-6
Relays 3-6
Electric Motors 3-6
Emergency Stop Buttons 3-6
Section 4: Mechanical Components
Undercarriage 4-3
Tires 4-3
Changing Tires 4-3
Wheels And Lug Nuts 4-3
Front Hub Assembly
Repacking Front Wheel Bearings 4-3
Steer Cylinder Seal Replacement 4-4
Brake Cylinder Repair 4-4
Drive Motors 4-6
Hoses and Cables : 4-6
Platform Removal 4-6
Platform Installation 4-6
Platform Assembly/ Disassembly 4-6
Lift Cylinder Removal 4-9
Lift Cylinder Installation 4-9
Lift Cylinder Seal Replacement 4-9
Lift Cylinder Holding Valve Replacement 4-9
Scissors
Scissors Arm Removal 4-10
Scissors Arm Installation 4-1 O
Scissors Arms Disassembly 4-10
Scissors Arms Assembly 4-12
Pivot Pin Bushing Replacement 4-14
Cushion Cylinder Repair 4-14
Section 5: Troubleshooting
General Troubleshooting Tips 5-3
Troubleshooting Chart 5-4
Section 6: Maintenance
Maintenance Schedule 6-3
General Maintenance Tips 6-3
First Three Months of Operation 6-3
Routine Servicing
Daily Service 6-4
Monthly Service 6-4
Weekly Service 6-4
Semi-Annual Service 6-5
Annual Service 6-5
Four Year Interval Service 6-5
Shift Operational Checklist 6-6
Weekly Operational Checklist 6-8
Monthly Operational Checklist 6-9
Semi-Annual Operational Checklist 6-10
Index
Appendix
Hydraulic Schematic X-12032 Scissors Lift
D-2340980 A-3
Electric Schematic X-2032 Scissors Lift
B-2340620 A-5
IMAGES PREVIEW OF THE MANUAL:
S.M 5/24