SIMON RZB SERIES SERVICE MANUAL – PDF DOWNLOAD
TABLE OF CONTENTS:
SIMON RZB SERIES SERVICE MANUAL – PDF DOWNLOAD
INTRODUCTION 4
MACHINE SPECIFICATIONS 5
COMPONENT LOCATORS 7
LUBRICATION DIAGRAM/ CHART 12
EMERGENCY SYSTEM AND PROCEDURES
EMERGENCY PUMP 15
EMERGENCY LOWERING 16
HYDRAULIC FLUID
HANDLING PRECAUTIONS 17
FLUID RECOMMENDATIONS 17
FLUID CONTAMINATION CHECKS 17
SYSTEM FLUSHING PROCEDURE 18
HYDRAULIC SYSTEM
PUMPS 20
SYSTEM RELIEF VALVE 20
DUMPVALVES 21
HYDRAULIC FLUID RESERVOIR 21
EMERGENCY PUMP 21
BOOM LIFT SYSTEM 23
BOOM TELESCOPE SYSTEM 24
SWING SYSTEM 25
LEVELING SYSTEM 26
ELECTRICAL SYSTEM
ELECTRICAL CIRCUIT (ELECTRIC UNITS) 27
BATTERIES 27
BATTERY CHARGER 29
ELECTRICAL CIRCUIT (FUEL POWERED UNITS) 37
EMERGENCY STOP BUTTON 38
FOOT PED AL SWITCH 38
TILT ALARM 39
R ELA VS 40
FUSE (ELECTRIC UNITS) 40
CIRCUIT BREAKER (FUEL POWERED UNITS) 40
LIMIT SWITCH 40
MECHANICAL COMPONENTS
TAAi LE R 41
SUPERSTRUCTURE 41
BOOMS 41
PLATFORM 41
TIRES AND WHEELS 41
TRAILER JACKS 41
OUTRIGGERS 42
AXLE ASSEMBL V 42
TRAILER COUPLING 43
HOSES AND CABLES 43
PUMP MOTOR ASSEMBLY (ELECTRIC UNITS) 43
HYDRAULIC PUMP (FUEL POWERED UNITS) 43
ENGINE 44
MISCELLANEOUS EQUIPMENT 44
CYLINDER PIVOT PINS AND PIN BUSHINGS 44
PIN REPLACEMENT 44
BOOM LIFT CYLINDERS 47
BOOM TELESCOPE (EXTEND) CYLINDER 48
WEAR PADS 49
PLATFORM LEVEL CYLINDERS 50
SAFETY AND INSTRUCTIONAL LABELS 52
TROUBLESHOOTING 53
MAINTENANCE SCHEDULE 56
ROUTINE SERVICING 57
OPERATIONAL CHECKLISTS 61
MAINTENANCE CHART 67
ELECTRICAL AND HYDRAULIC SCHEMATICS 70
IMAGES PREVIEW OF THE MANUAL:
S.M 5/24