SIMON CONSTRUCTOR AT30C AT40C SERVICE MANUAL – PDF DOWNLOAD
TABLE OF CONTENTS:
SIMON CONSTRUCTOR AT30C AT40C SERVICE MANUAL – PDF DOWNLOAD
INTRODUCTION 5
MACHINE SPECIFICATIONS 6
COMPONENT LOCATORS 8
LUBRICATION DIAGRAM / CHART 12
EMERGENCY SYSTEM AND PROCEDURES
EMERGENCY ELECTRIC PUMP 15
EMERGENCY MOVEMENT 15
EMERGENCY LOWERING 15
HYDRAULIC FLUID
HANDLING PRECAUTIONS 17
FLUID RECOMMENDATIONS 17
FLUID CONTAMINATION CHECKS 17
SYSTEM FLUSHING PROCEDURE 18
HYDRAULIC SYSTEM
PUMPS 20
MANIFOLD 22
RELIEF VALVES 25
HYDRAULIC FLUID RESERVOIR 25
FIL TEAS 25
BOOM LIFT SYSTEM 26
BOOM TELESCOPE SYSTEM 27
SWING SYSTEM 28
PLATFORM LEVELING SYSTEM 29
MECHANICAL COMPONENTS
TIRES 46
WHEELS AND LUG NUTS 46
SUPERSTRUCTURE 46
HOSES AND CABLES 46
TOWING PACKAGE 46
MISCELLANEOUS EQUIPMENT 46
CYLINDER PIVOT PINS AND PIN BUSHINGS 47
PIN REPLACEMENT 47
BOOM LIFT CYLINDERS 48
BOOM TELESCOPE (EXTEND) CYLINDER 49
WEAR PADS 50
PLATFORM LEVEL CYLINDERS 51
SAFETY AND INSTRUCTIONAL LABELS 52
TROUBLESHOOTING 54
MAINTENANCE SCHEDULE 57
ROUTINE SERVICING 58
OPERATIONAL CHECKLISTS 62
MAINTENANCE CHART 68
ELECTRICAL AND HYDRAULIC SCHEMATICS 71
3
HYDRAULIC SYSTEM (CONTINUED)
SERVICE MANUAL
PLATFORM ROTATE SYSTEM 30
STEER SYSTEM 31
DRIVE SYSTEM
HYDROSTATIC TRANSMISSION 32
CONTROL CIRCUIT COMPONENTS 33
DRIVELINE BRAKE/SPEED REDUCER 34
TRANSFER CASE : 35
DRIVE SHAFTS AND COUPLINGS 35
REAR DRIVE AXLE 36
FRONT DRIVE AND STEERING AXLE 36
DRIVE SYSTEM TROUBLESHOOTING 37
DRIVE SYSTEM SERVICE 38
ELECTRICAL SYSTEM
12 VOLT BATTERY 42
EMERGENCY STOP BUTTONS 43
FOOT PEDAL SWITCH 43
Tl LT ALARM 44
MOVEMENT ALARM 45
RELAYS 45
CIRCUIT BREAKER 45
AUTOMATIC WARNING BEACON 45
IMAGES PREVIEW OF THE MANUAL:
S.M 5/24