SIMON 32/21 N 41/24 N ELECTRIC EAGLE TECHNICAL MANUAL 89-412790 – PDF DOWNLOAD
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SIMON 32/21 N 41/24 N ELECTRIC EAGLE TECHNICAL MANUAL 89-412790 – PDF DOWNLOAD
BOXER 170 MK3 (E) SPECIFICATION
Closed Dimensions and Weight (Chart 1)
Operating Dimensions (Chart 2)
Design Specifications (Chart 3)
Design Specification (Chart 4)
Design Specification (Chan 5)
Mechanical Components
Hydraulic Components
Electric Components
Hydraulic Oil and Equivalent Oil Information
BOXER MK,3 Gel WORKING ENVELOPES
General lnformation
Boxer 120
Boxer 130
Boxer 140
Boxer 150
Boxer 170
BOXER MK.3 NARROW AISLE DIMENSIONS
Boxer 120 N
Boxer 140 N
Boxer 150 N
SAFE WORKING PRACTICE
Use of the Machine
Information Sources
Hazards
Warnings
OPERATING PROCEDURES
Pre-Use Checks
Ground Control Checks
Cage Control Checks
Machine Use (On the Highway)
Drive Controls
Service Brakes (Drive Mode)
Emergency Braking
Access Controls
Access Controls (Cage Assembly)
Access Operation (Cage Assembly)
Cage Rotation
Cage Levelling
Ground Controls
Ground Access Control Operation
Complex Control Operation
After Use
Battery Charging
Battery Indicator
SPECIAL PRECAUTIONS
Cold Weather
Overhead Electrical Cables
Safe Working Load (SWL)
Wind Conditions
Transportation
Towing
Overhead Crane Operations
Driving on Slopes
Bedding-In New Brakes
Testing the Tilt Alarm Circuit
Differential Lock (Diff. Lock) O:ixration
EMERGENCY PROCEDURES
Procedure 4 .1
Cage Operator Incapacity 4.1
Cage Control Failure 4.1
Immobility due to loss of Drive 4.1
To Dis-engage the Brakes 4.3
To Re-engage the Brakes 4.4
Overhead Crane Operation 4.4
Hydraulic Pump Failure 4.4
Emergency Rotation 4.4
Emergency Lowering From the Cage Assembly (Optional Fit) 4.5
THE HYDRAULIC CIRCillT
The Pump Motor
Lift Function Valve Manifold Block
Hydraulic Steering System
Hydraulic Lift Cylinders
Zoom Cylinder
Cage Levelling Cylinders
Hydraulic Oil Tanlc
Braking System (120, 130, 140 and 150 Only)
Braking System (] 70 Only)
The Hydraulic Module (diagram)
SETTING-UP PROCEDURES
Relief Valves
THE ELECTRICAL CIRCUIT
Introduction
Batteries
Pump and Drive Motors
Emergency Stop Control Switches
Footswitch
Tilt Alann
Movement Alarm
Relays – Identification and Function
D.C. Contactors
D.C. Converter (48 volts to 12 volts ) (Optional Fit)
Automatic Beacon Warning System (Options)
Fuses
The Electric Module (diagram)
HDI CONTROLLER ADJUSTMENTS
Plugging Current/Acceleration Adjustment 6.7
Drive Motor Controller 6.9
Drive Motor Controller – Bench Test 6.15
Bench Test Circuit Lay-out (diagram) 6.17
Electric Drive Circuit (diagram) 6.19
SECTION 7 MAINTENANCE INSTRUCTIONS
Tyres 7.1
Whcclnut Security 7.1
Drive Assembly 7.1
Service Brake (Driving Mode) 7.2
Parking Bra.kc 7.2
Steering Assembly 7.2
Chassis and Plinth Labels 7.2
Lift Pump Motor Assembly 7.2
Batteries and Battery Mountings 7.3
D.C. Cont.actors 7.3
Manifold Assembly 7.3
Hydraulic Oil Tank 7.3
Minor Equipment Mounting 7.3
Plinth/Superstructure Hoses/Cables 7.3
Pin Bushes 7.3
Pivot Pin Replacement 7.3
Slew Bearing 7.6
Superstructure 7.8
Zoom Cylinder 7.8
Zoom Pads 7.8
Lift Cylinders 7.9
Levelling Cylinders 7.9
Brake Adjustment (120, 130, 140 and 150 Only) 7.10
Brakes (170 Only) 7.12
SECTION 8 FAULT-FINDING
Introduction 8.1
Fault-finding Hints 8.2
SECTION 9 MAINTENANCE SCHEDULES
General Infonnation 9.1
Hydraulic Oils 9.1
Health Warning (Hydraulic Oils) 9.2
Recommended Equivalent Hydraulic Oils 9.2
Pivot Pins and Bearings 9.2
Servicing Check List (Basic :Machines Only) 9.4
Daily Routine Servicing 9.5
Weekly Routine Servicing 9.7
Monthly Routine Servicing 9.9
Six-Monthly Routine Servicing 9.11
Yearly Routine Servicing 9.13
Four-Yearly Routine Servicing 9.15
Lubrication Chart 9.17
Lubrication Diagram 9.19
Master Brake Cylinder Location Diagram 9.21
Slew Bearing Lubrication 9.23
ILLUSTRATED SPARE PARTS
APPENDIX
S.S 04/24