Shuttlelift Grove Crane YB4411 Operator Manual 657-00 – PDF DOWNLOAD
FILE DETAILS:
Shuttlelift Grove Crane YB4411 Operator Manual 657-00 – PDF DOWNLOAD
Language : English
Pages :164
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Shuttlelift Grove Crane YB4411 Operator Manual 657-00 – PDF DOWNLOAD
SECTION 1 7
Introduction 7
The Manual 7
Directional Reference 7
Serial Number Plate 7
Serial Number 7
Reports 7
Disclaimer 8
Customer Support 8
New Owners 8
Specifications 9
Nomenclature 11
SECTION 2 13
Safety Information 13
Safety Messages 13
General 13
Safety Alert Symbol 14
Signal Words 14
General 14
Warning Signs 14
Accidents 14
Operator Information 14
Operator Qualifications 15
Operational Aids 16
Rated Capacity Limiter (RCL) Systems (If Equipped) 16
Anti-Two-Blocking Device 16
Working Area Limiter (If Equipped) 17
Crane Stability/Structural Strength 18
Load Charts 18
Work Site 18
Wind Forces 19
Wind Speeds 19
Lifting Operations 32
Counterweight 33
Outrigger Lift Off 33
Multiple Crane Lifts 33
Tilt-Up Panel Lifting 33
Pile Driving and Extracting 34
Crane Equipment 34
Crane Inspection 34
Electrocution Hazard 35
Set-Up and Operation 36
Electrocution Hazard Devices 36
Electrical Contact 37
Special Operating Conditions and Equipment 37
Grounding the Crane 37
Personnel Handling 38
Environmental Protection 39
Maintenance 39
Service and Repairs 39
Lubrication 40
Tires 41
Hoist Rope 41
Synthetic Hoist Rope 41
Wire Rope 41
Sheaves 42
Batteries 43
Super Capacitor (If Equipped) 43
General Maintenance 43
Transporting the Crane 44
Travel Operation 44
Work Practices 45
Personal Considerations 45
Crane Access 45
Job Preparation 45
Working 46
Lifting 47
Hand Signals 48
Jib 50
Parking and Securing 50
Shut-Down 50
Cold Weather Operation 50
Temperature Effects on Hook Blocks 51
Temperature Effects on Hydraulic Cylinders 51
Overload Inspection 52
Boom Inspection 54
Superstructure Inspection 56
Carrier Inspection 58
SECTION 3 61
Operating Controls And Procedures 61
Controls, Switches, Gauges 61
Cab Controls 61
Gauges and Indicators 63
Rated Capacity Limiter (RCL) Bypass Switch 68
Panel Switches 69
Outrigger Controls 71
Outrigger Switches 72
Outrigger Monitoring System (OMS) Indicator (Optional—Standard in North America) 73
Steering Controls 73
Operators Cab 75
Heater and Defroster 75
Seat Adjustment 75
Seat Belt 76
Cab Door (Enclosed Cab) 76
Fire Extinguisher (Optional) 77
Machine Operation 77
Fuel Change Over Instructions – Dual Fuel Engines 77
Starting the Engine 77
Traveling With the Crane 83
Changing Travel Direction 84
Shifting Gears (Travel Speeds) 84
Stopping Travel 85
Operating the Outrigger Controls 85
Independent Outrigger Operation 87
Outrigger Monitoring System (OMS) (Optional—Standard in North America) 87
Operating the Boom Controls 88
Optional Controls Operation 94
Operating Practices 96
Handling a Load 96
Attaching the Load 96
Holding the Load 96
Moving the Load 96
Traveling with a Load (Pick and Carry) 96
Turning Clearances 97
Machine Shutdown 97
Unattended Crane 97
Towing a Disabled Machine 98
SECTION 4 99
Capacity Chart 99
Using the Capacity Chart 99
Determining Operating Radius 99
Determining Lift Capacity 99
Things to Observe When Using the Capacity Chart 99
Determining Lift Capacity at the Boom Extension 100
Pick and Carry Ranges 100
SECTION 5 103
Attachments 103
Pivoting Boom Head 103
Boom Head Positions 103
Adjusting the Boom Extension Offset 105
Hoist Block 106
Removing the Hoist Block 106
Installing the Hoist Block 106
Boom Extension 107
Installing the Boom Extension 107
Adjusting the Boom Extension Angle 107
Stowing the Boom Extension 107
Using Telescopic Boom Extension 107
Down Haul Block 109
Installing the Down Haul Weight 109
Removing of Down Haul Weight 109
Installing Cable On The Hoist 110
Wire Rope Wedge Socket 111
SECTION 6 113
Maintenance 113
Introduction 113
Spark Arresting Mufflers 114
Safety List 114
Lubricants 114
Environmental Protection 114
Maintenance Records 114
Special Maintenance 115
Delivery Inspection 115
After First 50 Hours of Operation (New Cranes) 115
Cranes Not in Regular Use 115
Preventive Maintenance 116
Maintenance Schedule and Checklist 116
Lubrication Points 119
Scheduled Maintenance 124
Daily (Walk-Around) Inspection 124
50 Hours Of Operation 127
Wire Rope Inspection 127
Grease Fittings 128
Lubricate the Boom Slides 128
Lubricate the Boom Chains 129
100 Hours Of Operation 130
Check Wheel Nut Torque 130
Inspect the Fan Belts 130
250 Hours Of Operation 131
Inspect the Boom Chains 131
Inspect Hydraulic Hoses 132
Clean Battery And Cables 132
Clean the Radiator 133
Lubricate the Wire Rope 133
Lubricate the Swing Gear and Pinion 133
Replace the Engine Crankcase Oil and Filter 134
Torque Critical Bolts 134
500 Hours of Operation 137
Inspect Tires for Damage 137
Inspect Parking Brake Pads 137
Replace Fuel Filter (Diesel Engine) 137
Replace Air Cleaner Element 137
Clean/Adjust Spark Plug Gap (Gasoline Engine) 138
Add Rust Inhibitor to Engine Cooling System 138
Lubricate the Outrigger Slides 138
Add Grease to the Swing Gearbox 138
Check the Axle Housing Lubricant Level 139
Check The Wheel Hub Lubricant Level 139
Check Hoist Gearbox and Brake Lubricant (Model 1259W) 140
Check Boom Hoist Lubricant Level (Model PD12C) 141
1000 Hours Of Operation 142
Replace the Transmission Oil and Filter 142
Replace the Axle Housing Lubricant 143
Replace Axle Wheel Hub Lubricant 144
Replace Hoist Gearbox and Brake Lubricant (Model 1259W) 144
Replace the Hoist Gearbox and Brake Lubricant 145
Replace Hoist Gearbox and Brake Lubricant (Model PD12C) 146
Lubricate the Rear Axle Bearings 147
Replace the In-Line Fuel Filters (Gasoline Engines) 147
Replace the Hydraulic Oil 148
Replace the Hydraulic Filter 149
Check Swing Gear/Pinion Backlash 149
Replace the Spark Plugs (Gasoline Engine) 149
2000 Hours Of Operation 150
Replace the Engine Coolant 150
Inspect the Crane Structure and Booms for Damage 150
Test the Rated Capacity Limiter (Option) 150
Miscellaneous Maintenance 151
Batteries/Charging System 151
Fuel System 151
SECTION 7 155
Adjustments 155
All adjustments must be performed by a qualified mechanic 155
Refer to the Service Manual for the proper procedures 155
SECTION 8 157
Specifications 157
Lubricants and Capacities 157
Engine Oil Specifications 158
Fuel Types 159
Diesel Fuel 159
Gasoline 159
Relief Valve Settings 160
General Specifications 160
Dimensions 162
Chart 1 Recommended Planetary Gear Oil 158
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