Shuttlelift Grove Crane CD3339 / YB4409-2 Operator Manual – PDF DOWNLOAD
The Shuttlelift Grove Crane CD3339 / YB4409-2 Operator Manual in PDF is crucial for safe operation. Download for detailed instructions and reference.
FILE DETAILS:
Shuttlelift Grove Crane CD3339 / YB4409-2 Operator Manual – PDF DOWNLOAD
Language : English
Pages : 138
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Shuttlelift Grove Crane CD3339 / YB4409-2 Operator Manual – PDF DOWNLOAD
Introduction 11
The Manual 11
Directional Reference 11
Serial Number Plate 11
Reports 11
Disclaimer 11
Customer Support 12
New Owners 12
Specifications 12
Safety Information 15
Safety Messages 15
General 15
Safety Alert Symbol 16
Signal Words 16
General 16
Accidents 16
Operator Information 16
Operator Qualifications 17
Operational Aids 18
Rated Capacity Limiter (RCL) Systems (If Equipped) 18
Anti-Two-Blocking Device 18
Working Area Limiter (If Equipped) 19
Crane Stability/Structural Strength 19
Load Charts 20
Work Site 20
Wind Forces 20
Lifting Operations 21
Counterweight 22
Outrigger Lift Off 22
Multiple Crane Lifts 22
Pile Driving and Extracting 23
Crane Equipment 23
Crane Inspection 23
Electrocution Hazard 23
Set-Up and Operation 24
Electrocution Hazard Devices 25
Electrical Contact 26
Special Operating Conditions and Equipment 26
Personnel Handling 26
Environmental Protection 27
Maintenance 27
Service and Repairs 28
Lubrication 29
Tires 29
Wire Rope 29
Sheaves 30
Batteries 31
Engine 31
Transporting the Crane 31
Travel Operation 32
Work Practices 33
Personal Considerations 33
Crane Access 33
Job Preparation 33
Working 33
Lifting 34
Hand Signals 35
Boom Extension 37
Parking and Securing 37
Shut-Down 37
Cold Weather Operation 37
Temperature Effects on Hook Blocks 38
Temperature Effects on Hydraulic Cylinders 38
Overload Inspection 40
Boom Inspection 41
Superstructure Inspection 43
Carrier Inspection 45
Operating Controls And Procedures 47
Controls, Switches, and Gauges 48
Cab Controls 48
Panel Switches 49
Gauges and Indicators 52
Operator’s Cab 57
Seat Belt 57
Seat Adjustment 57
Cab Door (Enclosed Cab) 57
Heater and Defroster 58
Fire Extinguisher (Optional) 59
Machine Operation 59
Fuel Change Over Instructions – Dual Fuel Engines 59
Starting the Engine 59
Traveling with the Crane 63
Operating the Outrigger Controls 67
Operating the Boom Controls 69
Optional Controls Operation 77
Operating Practices 78
Handling a Load 78
Attaching the Load 78
Holding the Load 78
Moving the Load 78
Traveling with a Load (Pick and Carry) 78
Turning Clearances 78
Machine Shutdown 79
Towing a Disabled Machine 79
Capacity Chart 81
Using the Capacity Chart 81
Determining Operating Radius 81
Determining Lift Capacity 81
Considerations 81
Determining Lifting Capacity at the Boom Extension 82
Pick and Carry Ranges 82
Attachments 85
Pivoting Boom Head 85
Boom Head Positions 85
Adjusting the Boom Extension Offset 87
Hoist Block 88
Removing the Hoist Block 88
Installing the Hoist Block 88
Boom Extension 89
Installing the Boom Extension 89
Adjusting the Boom Extension Angle 89
Stowing the Boom Extension 89
Using Telescopic Boom Extension 89
Down Haul Block 91
Installing the Down Haul Weight 91
Removing of Down Haul Weight 91
Installing Cable On The Hoist 92
Wire Rope Wedge Socket 93
Maintenance 95
Introduction 95
General 95
Lubricants and Capacities 95
Environmental Protection 95
Maintenance Records 96
Special Maintenance 96
After First 50 Hours of Operation (New Cranes) 96
Cranes not in Regular Use 97
Preventive Maintenance 97
Maintenance Schedule And Checklist 97
Lubrication Points 99
Scheduled Maintenance 103
Daily (Walk-around) 103
50 Hours of Operation 108
Clean/inspect The Air Cleaner Dust Baffle 108
100 Hours of Operation 111
250 Hours of operation 112
500 Hours Of Operation 117
Check Hoist Gearbox and Brake Lubricant 120
Check Hoist Gearbox Lubricant Level (Tulsa Model 1259w) 120
Check Boom Hoist Lubricant Level (Braden Model Pd12c) 120
1000 Hours of Operation 122
Replace The Hoist Gearbox And Brake Lubricant (Tulsa Model 1259W) 124
Replace The Winch Gearbox And Brake Lubricant (Braden Model PD12C) 125
2000 Hours Of Operation 129
Miscellaneous Maintenance 129
Adjustments 131
Specifications 133
Lubricants and Capacities 133
Engine Oil Specifications 134
Diesel Engine 134
Gasoline Engine 135
Fuel Types 135
Diesel Fuel 135
Gasoline 135
Relief Valve Settings 135
General Specifications 136
Dimensions 138
CTRL516-02_Warm-up_Procedures–Supplement pdf 0
Crane Warm-up Procedures 3
Engine 3
Transmission 3
Hoist 3
Swing Drive and Turntable Bearing 4
Axles 4
Hydraulic Oil System 4
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