Sennebogen 835 R Operating Instruction Manual 830.5.1232 – PDF DOWNLOAD
FILE DETAILS:
Sennebogen 835 R Operating Instruction Manual 830.5.1232 – PDF DOWNLOAD
Language : English
Pages : 314
Downloadable : Yes
File Type : PDF
Model: 835 R
Driving engine: Cummins 6.7-C173
Equipment: K15, KA 8,5m ST 7,0m
Undercarriage: T41/380
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sennebogen 835 R Operating Instruction Manual 830.5.1232 – PDF DOWNLOAD
1 Safety 19
1 1 General 19
1 2 Intended use 20
1 3 Potential instances of misuse 21
1 4 Misuse 22
1 5 Other risks 22
1 6 Machine Labeling 23
1 6 1 Identification plate 23
1 6 2 CE stamp of conformity 24
1 6 3 Euro-test identification 24
1 6 4 Warning and notice labels 25
1 7 Responsibilities of the operator 31
1 8 Supplementary and operational equipment 37
1 8 1 SENNEBOGEN-Diagnostic-System (SDS) 37
1 8 2 Oils and lubricants 38
1 8 3 Coolant 39
1 8 4 Fuel (not with electric motors) 44
1 9 Safety instructions 45
1 9 1 General 45
1 9 2 Cleaning work 50
1 9 3 Safe entry and exit 51
1 9 4 Emergency exit 55
1 9 5 Emergency exit 55
1 9 6 Commissioning 56
1 9 7 Operation/Driving operation 57
1 9 8 Setup work 59
1 9 9 Decommissioning 60
1 9 10 Maintenance 61
1 9 11 Transportation 64
1 10 Safety devices 65
1 11 Disposal 66
1 12 Hand signals 67
2 Overview 73
2 1 Complete machine 73
2 1 1 Mobile 73
2 1 2 Crawler 74
2 1 3 Structure (4-point sub-frame) 75
2 1 4 Rails 76
2 2 Undercarriage 77
2 2 1 Mobile 77
2 2 2 Crawler 79
2 2 3 Structure (4-point sub-frame) 80
2 2 4 Rails 81
2 3 Superstructure 82
2 3 1 Side views with Diesel engine 82
2 3 2 Side views with electric motor 84
2 3 3 View from above 85
2 3 4 Central electrical system 86
2 3 5 Electrical control cabinet 87
2 4 Equipment 88
2 4 1 Compact boom 88
2 4 2 Pipe fracture safety devices 89
2 4 3 Attachments and Vario Tool (optional) 90
3 Customer-specific models and functions 91
3 1 Basic machine configuration 91
3 2 Lifting capacities 92
3 3 Lubrication points 94
3 3 1 Machine – Mobile 94
3 4 Warning and notice labels 96
3 5 Supplemental information 100
3 5 1 Driving speed (rails) 100
3 5 2 Machine dimensions (Rail / 4-point sub-frame) 100
3 5 3 Weight (Rail / 4-point sub-frame) 100
4 Technical data 101
4 1 General information 101
4 2 Driving engine 102
4 2 1 Type 825 103
4 2 2 Type 830 104
4 3 Machine 105
4 3 1 Mobile 105
4 3 2 Crawler 107
4 3 3 Structure 108
4 3 4 Rails 109
4 4 Machine dimensions 110
4 4 1 Mobile 110
4 4 2 Crawler 110
4 4 3 Structure (4-point sub-frame) 110
4 4 4 Rails 110
4 5 Machine weight 110
4 6 Wind speed 111
4 7 Conversion factors 112
5 Commissioning 113
5 1 Safety instructions 113
5 2 Cleaning work 113
5 3 Initial operation 115
5 4 Checks before daily start-up 115
5 5 Tests before start-up 120
5 5 1 Checking the windshield washer level 120
5 5 2 Check fuel level 121
5 5 3 Lubricating the lubrication points manually 122
5 5 4 Check fill level in central lubrication system 122
5 5 5 Check the quantity of grease on the slewing ring teeth 123
5 5 6 Checking the hydraulic oil level 125
5 5 7 Check and drain the fuel system 126
5 5 8 Checking engine oil level 128
5 5 9 Check coolant level 129
5 6 Check water heating coolant level (Optional) 130
5 7 Switch on machine – Diesel engine 132
5 7 1 Safety instructions 132
5 7 2 Restraint belt 133
5 7 3 Start engine 134
5 7 4 Bring machine up to operating temperature 136
5 7 5 Jump start 137
5 8 Switching the machine off – Diesel engine 138
5 8 1 Switching off engine 138
5 9 Decommissioning – Diesel engine 139
5 10 Preservation and storage – Diesel engine 140
5 11 Switch on machine – Electric motor 141
5 11 1 Safety instructions 141
5 11 2 Restraint belt 141
5 11 3 Start engine 142
5 11 4 Bring machine up to operating temperature 143
5 12 Switching the machine off – Electric motor 144
5 12 1 Switching the motor off 144
5 13 Decommissioning – Electric motor 145
5 14 Preservation and storage – Electric motor 146
5 15 Starting up operating again 147
5 16 Disposal 147
6 Operation 149
6 1 Safety instructions 149
6 2 Driver’s cab/cab with platform, raising 150
6 2 1 Driver’s seat 153
6 3 Operating elements 156
6 3 1 Overview with steering wheel control 156
6 3 2 Overview with joystick control 158
6 3 3 Overview with crawler steering 160
6 3 4 Safety lever 161
6 3 5 Control lever, left-hand 162
6 3 6 Control lever, right-hand 163
6 3 7 Additional displays 164
6 3 8 Overview of control panels 165
6 3 9 Control panel, next to the driver’s seat 166
6 3 10 Control panel Engine/Machine 168
6 3 11 Panel indicator lights, lower right 170
6 3 12 Control panel, right-hand bottom 172
6 3 13 Air conditioning control panel 175
6 3 14 Control panel, right bottom (rear) 177
6 3 15 Control panel, top right on the ceiling 179
6 3 16 SENNEBOGEN Diagnosis System (SDS) 185
6 4 Additional displays (special equipment) 207
6 4 1 SENNEBOGEN Tool Control 207
6 4 2 Generator and Magnet Systems 209
6 4 3 Camera/Monitor 210
6 4 4 Auxiliary heating / Water heater 211
6 4 5 Low-temperature package 213
6 4 6 External loudspeaker system 217
6 5 Application 218
6 5 1 Safety instructions 218
6 5 2 Maneuvering cab 219
6 5 3 Emergency lowering – cab 222
6 5 4 Driving machine – Mobile 224
6 5 5 Stabilizing machine – Mobile 227
6 5 6 Driving machine – Crawler 231
6 5 7 Changing the crawler track width (hydraulic – optional) 234
6 5 8 Changing crawler track width (mechanical) 237
6 5 9 Superstructure rotation/braking 240
6 5 10 Lifting /lowering loads 243
6 5 11 End limit cut-out equipment 244
6 5 12 Bypassing the safety limit position sensor for “Arm in” 248
6 5 13 Working with the grab 249
6 5 14 Operation with generator and magnet system (special function) 250
6 5 15 Working with scrap shears (special function) 253
6 5 16 Working with a hydraulic hammer (special function) 254
6 6 Vario Tool – Changing equipment 255
6 6 1 Coupling 255
6 6 2 Disconnecting 258
6 6 3 Cleaning 258
6 7 Refueling machine 261
6 8 Actions to take if the electronics fail 264
6 8 1 Reverse airflow -insufficient cooling capacity- 264
6 8 2 Steering failure (optional with joystick steering) 265
6 9 Towing 266
7 Transportation 269
7 1 Safety instructions 269
7 2 Machine dimensions 270
7 2 1 Mobile 270
7 2 2 Mobile 271
7 2 3 Crawler 273
7 2 4 Structure (4-point sub-frame) 274
7 2 5 Rails 274
7 3 Machine weight 274
7 4 Lock upper structure 275
7 5 Lifting machine 276
7 6 Tie down machine 278
7 7 Disconnect electrical system from battery 279
8 Troubleshooting 281
8 1 Driving engine 281
8 2 Hydraulic system: 282
8 3 Heater 284
8 4 tires and undercarriage 285
8 5 Cab 285
8 6 SDS fault indicators 286
9 Setup work 291
9 1 Safety instructions 291
9 2 Dismantling/assembling the cab 293
9 3 Mounting/dismounting counterweight 294
9 3 1 Dismantling the counterweight 295
9 3 2 Installing the counterweight 296
9 4 Installing large roller bearings, slewing gear, flange connections 297
9 4 1 General 297
9 4 2 Preparatory measures 297
9 4 3 Assembly 298
9 4 4 Mounting pylon 299
9 5 Quick-change couplings 300
9 5 1 Fastening quick couplings 300
9 5 2 Pull out coupling insert 303
9 5 3 Check/change sealing ring 304
9 5 4 Lubricating the coupling sleeve 306
10 Appendix 309
10 1 List of abbreviations 309
10 2 Index 310
10 3 Driver’s seat 310
10 4 Clean the cooling system 310
10 5 Quick-connect couplings 310
10 6 Installing large roller bearings, slewing gear, flange connections 310
10 7 Warranty conditions 310
10 8 Electrical water heater 310
10 9 Lubricants table 310
A 311
B 311
C 311
D 311
E 311
F 311
G 312
H 312
I 312
J 312
K 312
L 312
M 312
N 312
O 313
P 313
Q 313
R 313
S 313
T 314
U 314
W 314
Y 314
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