Sennebogen 825 + 830 Operating Instruction Manual 825.0.1422 – PDF DOWNLOAD
FILE DETAILS:
Sennebogen 825 + 830 Operating Instruction Manual 825.0.1422 – PDF DOWNLOAD
Language : English
Pages : 310
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sennebogen 825 + 830 Operating Instruction Manual 825.0.1422 – PDF DOWNLOAD
1 Safety 17
1 1 General 17
1 2 Intended use 18
1 3 Potential instances of misuse 19
1 4 Misuse 20
1 5 Other risks 20
1 6 Machine Labeling 21
1 6 1 Identification plate 21
1 6 2 CE stamp of conformity 22
1 6 3 Euro-test identification 22
1 6 4 Declaration of Incorporation 23
1 6 5 Warning and notice labels 24
1 7 Responsibilities of the operator 28
1 8 Supplementary and operational equipment 34
1 8 1 SENNEBOGEN-Diagnostic-System (SDS) 34
1 8 2 Oils and lubricants 35
1 8 3 Coolant 36
1 8 4 Fuel (not with electric motors) 38
1 9 Safety instructions 39
1 9 1 General 39
1 9 2 Cleaning work 44
1 9 3 Safe entry and exit 45
1 9 4 Emergency exit 49
1 9 5 Emergency exit 49
1 9 6 Commissioning 50
1 9 7 Operation/Driving operation 51
1 9 8 Setup work 52
1 9 9 Decommissioning 53
1 9 10 Maintenance 54
1 9 11 Transportation 57
1 10 Safety devices 58
1 11 Disposal 59
1 12 Hand signals 60
2 Overview 65
2 1 Complete machine 65
2 1 1 Mobile 65
2 1 2 Crawler 66
2 1 3 Structure (4-point sub-frame) 67
2 1 4 Rails 68
2 2 Undercarriage 69
2 2 1 Mobile 69
2 2 2 Crawler 71
2 2 3 Structure (4-point sub-frame) 72
2 2 4 Rails 73
2 3 Superstructure 74
2 3 1 Side views with Diesel engine 74
2 3 2 Side views with electric motor 76
2 3 3 View from above 77
2 3 4 Central electrical system 78
2 3 5 Electrical control cabinet 79
2 4 Equipment 80
2 4 1 Compact boom 80
2 4 2 Pipe fracture safety devices 81
2 4 3 Attachments and Vario Tool (optional) 82
3 Customer-specific models and functions 83
3 1 Basic machine configuration 83
3 2 Lifting capacities 84
3 3 Lifting capacities 825 85
3 3 1 stabilized: K13, compact boom 7,5m and 5,8m Stick 85
3 3 2 Free-standing: K13, 7,5 m compact boom and 5,8 m Stick 86
3 4 Lubrication points 87
3 4 1 Machine – Mobile 87
3 5 Warning and notice labels 89
3 6 Supplemental information 93
3 6 1 Driving speed (rails) 93
3 6 2 Machine dimensions (Rail / 4-point sub-frame) 93
3 6 3 Weight (Rail / 4-point sub-frame) 93
4 Technical data 95
4 1 General information 95
4 2 Driving engine 96
4 2 1 Type 825 97
4 2 2 Type 830 98
4 3 Machine 99
4 3 1 Mobile 99
4 3 2 Crawler 101
4 3 3 Structure 102
4 3 4 Rails 103
4 4 Machine dimensions 104
4 4 1 Mobile 104
4 4 2 Crawler 104
4 4 3 Structure (4-point sub-frame) 104
4 4 4 Rails 104
4 5 Machine weight 104
4 6 Wind speed 105
4 7 Conversion factors 106
5 Commissioning 109
5 1 Safety instructions 109
5 2 Cleaning work 110
5 3 Initial operation 111
5 4 Checks before daily start-up 111
5 5 Tests before start-up 116
5 5 1 Checking the windshield washer level 116
5 5 2 Check fuel level 117
5 5 3 Lubricating the lubrication points manually 118
5 5 4 Check fill level in central lubrication system 118
5 5 5 Check the quantity of grease on the slewing ring teeth 119
5 5 6 Checking the hydraulic oil level 121
5 5 7 Check and drain the fuel system 122
5 5 8 Checking engine oil level 124
5 5 9 Check coolant level 125
5 6 Check water heating coolant level (Optional) 126
5 7 Switch on machine – Diesel engine 128
5 7 1 Safety instructions 128
5 7 2 Restraint belt 129
5 7 3 Start engine 130
5 7 4 Bring machine up to operating temperature 132
5 7 5 ump start 133
5 7 6 Switching the machine off – Diesel engine 134
5 7 7 Switching off engine 134
5 8 Decommissioning – Diesel engine 135
5 9 Preservation and storage – Diesel engine 136
5 10 Switch on machine – Electric motor 137
5 10 1 Safety instructions 137
5 10 2 Restraint belt 137
5 10 3 Start engine 138
5 10 4 Bring machine up to operating temperature 139
5 11 Switching the machine off – Electric motor 140
5 11 1 Switching the motor off 140
5 12 Decommissioning – Electric motor 141
5 13 Preservation and storage – Electric motor 142
5 14 Starting up operating again 143
5 15 Disposal 143
6 Operation 145
6 1 Safety instructions 145
6 2 Driver’s cab/cab with platform, raising 146
6 2 1 Driver’s seat 149
6 3 Operating elements 152
6 3 1 Overview with steering wheel control 152
6 3 2 Overview with joystick control 154
6 3 3 Overview with crawler steering 156
6 3 4 Safety lever 157
6 3 5 Control lever, left-hand 158
6 3 6 Control lever, right-hand 159
6 3 7 Additional displays 160
6 3 8 Overview of control panels 161
6 3 9 Control panel, next to the driver’s seat 162
6 3 10 Control panel Engine/Machine 164
6 3 11 Panel indicator lights, lower right 166
6 3 12 Control panel, right-hand bottom 168
6 3 13 Air conditioning control panel 171
6 3 14 Control panel, right bottom (rear) 173
6 3 15 Control panel, top right on the ceiling 175
6 3 16 SENNEBOGEN Diagnosis System (SDS) 181
6 4 Additional displays (special equipment) 203
6 4 1 SENNEBOGEN Tool Control 203
6 4 2 Generator and Magnet Systems 205
6 4 3 Camera/Monitor 206
6 4 4 Auxiliary heating / Water heater 207
6 4 5 Low-temperature package 209
6 4 6 External loudspeaker system 213
6 5 Application 214
6 5 1 Safety instructions 214
6 5 2 Maneuvering cab 215
6 5 3 Emergency lowering – cab 218
6 5 4 Driving machine – Mobile 220
6 5 5 Stabilizing machine – Mobile 223
6 5 6 Driving machine – Crawler 227
6 5 7 Changing the crawler track width (hydraulic – optional) 230
6 5 8 Changing crawler track width (mechanical) 233
6 5 9 Superstructure rotation/braking 236
6 5 10 Lifting /lowering loads 239
6 5 11 End limit cut-out equipment 240
6 5 12 Bypassing the safety limit position sensor for “Arm in” 244
6 5 13 Working with the grab 245
6 5 14 Operation with generator and magnet system (special function) 246
6 5 15 Working with scrap shears (special function) 249
6 5 16 Working with a hydraulic hammer (special function) 250
6 6 Vario Tool – Changing equipment 251
6 6 1 Coupling 251
6 6 2 Disconnecting 254
6 6 3 Cleaning 254
6 7 Refueling machine 257
6 8 Actions to take if the electronics fail 260
6 8 1 Reverse airflow -insufficient cooling capacity- 260
6 8 2 Steering failure (optional with joystick steering) 261
6 9 Towing 262
7 Transportation 265
7 1 Safety instructions 265
7 2 Machine dimensions 266
7 2 1 Mobile 266
7 2 2 Mobile 267
7 2 3 Crawler 269
7 2 4 Structure (4-point sub-frame) 270
7 2 5 Rails 270
7 3 Machine weight 270
7 4 Lock upper structure 271
7 5 Lifting machine 272
7 6 Tie down machine 274
7 7 Disconnect electrical system from battery 275
8 Troubleshooting 277
8 1 Driving engine 277
8 2 Hydraulic system: 278
8 3 Heater 280
8 4 tires and undercarriage 281
8 5 Cab 281
8 6 SDS fault indicators 282
9 Setup work 287
9 1 Safety instructions 287
9 2 Dismantling/assembling the cab 289
9 3 Mounting/dismounting counterweight 290
9 3 1 Dismantling the counterweight 291
9 3 2 Installing the counterweight 292
9 4 Installing large roller bearings, slewing gear, flange connections 293
9 4 1 General 293
9 4 2 Preparatory measures 293
9 4 3 Assembly 294
9 4 4 Mounting pylon 295
9 5 Quick-change couplings 296
9 5 1 Fastening quick couplings 296
9 5 2 Pull out coupling insert 299
9 5 3 Check/change sealing ring 300
9 5 4 Lubricating the coupling sleeve 302
10 Appendix 305
10 1 List of abbreviations 305
10 2 Index 306
10 3 Driver’s seat 306
10 4 Clean the cooling system 306
10 5 Quick-connect couplings 306
10 6 Installing large roller bearings, slewing gear, flange connections 306
10 7 Warranty conditions 306
10 8 Electrical water heater 306
10 9 Lubricants table 306
A 307
B 307
C 307
D 307
E 307
F 307
G 308
H 308
I 308
J 308
K 308
L 308
M 308
N 308
O 308
P 309
Q 309
R 309
S 309
T 309
U 310
W 310
S.V 05/24