Sennebogen 825 + 830 Operating Instruction Manual 825.0.1338 – PDF DOWNLOAD
FILE DETAILS:
Sennebogen 825 + 830 Operating Instruction Manual 825.0.1338 – PDF DOWNLOAD
Language : English
Pages : 318
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sennebogen 825 + 830 Operating Instruction Manual 825.0.1338 – PDF DOWNLOAD
1 Safety 19
1 1 General 19
1 2 Intended use 20
1 3 Potential instances of misuse 21
1 4 Misuse 22
1 5 Other risks 22
1 6 Machine Labeling 23
1 6 1 Identification plate 23
1 6 2 CE stamp of conformity 24
1 6 3 Euro-test identification 24
1 6 4 Warning and notice labels 25
1 7 Responsibilities of the operator 30
1 8 Supplementary and operational equipment 36
1 8 1 SENNEBOGEN-Diagnostic-System (SDS) 36
1 8 2 Oils and lubricants 37
1 8 3 Coolant 38
1 8 4 Fuel (not with electric motors) 43
1 9 Safety instructions 44
1 9 1 General 44
1 9 2 Cleaning work 49
1 9 3 Safe entry and exit 50
1 9 4 Emergency exit 54
1 9 5 Emergency exit 54
1 9 6 Commissioning 55
1 9 7 Operation/Driving operation 56
1 9 8 Setup work 58
1 9 9 Decommissioning 59
1 9 10 Maintenance 60
1 9 11 Transportation 63
1 10 Safety devices 64
1 11 Disposal 65
1 12 Hand signals 66
2 Overview 71
2 1 Complete machine 71
2 1 1 Mobile 71
2 1 2 Crawler 72
2 1 3 Structure (4-point sub-frame) 73
2 1 4 Rails 74
2 2 Undercarriage 75
2 2 1 Mobile 75
2 2 2 Crawler 77
2 2 3 Structure (4-point sub-frame) 78
2 2 4 Rails 79
2 3 Superstructure 80
2 3 1 Side views with Diesel engine 80
2 3 2 Side views with electric motor 82
2 3 3 View from above 83
2 3 4 Central electrical system 84
2 3 5 Electrical control cabinet 85
2 4 Equipment 86
2 4 1 Compact boom 86
2 4 2 Pipe fracture safety devices 87
2 4 3 Attachments and Vario Tool (optional) 88
3 Customer-specific models and functions 89
3 1 Basic machine configuration 89
3 2 Lifting capacities 90
3 3 Lubrication points 94
3 3 1 Machine – Mobile 94
3 4 Warning and notice labels 96
3 5 Supplemental information 100
3 5 1 Driving speed (rails) 100
3 5 2 Machine dimensions (Rail / 4-point sub-frame) 100
3 5 3 Weight (Rail / 4-point sub-frame) 100
4 Technical data 101
4 1 General information 101
4 2 Driving engine 102
4 2 1 Type 825 103
4 2 2 Type 830 104
4 3 Machine 105
4 3 1 Mobile 105
4 3 2 Crawler 107
4 3 3 Structure 108
4 3 4 Rails 109
4 4 Machine dimensions 110
4 4 1 Mobile 110
4 4 2 Crawler 110
4 4 3 Structure (4-point sub-frame) 110
4 4 4 Rails 110
4 5 Machine weight 110
4 6 Wind speed 111
4 7 Conversion factors 112
5 Commissioning 113
5 1 Safety instructions 113
5 2 Cleaning work 113
5 3 Initial operation 115
5 4 Checks before daily start-up 115
5 5 Tests before start-up 120
5 5 1 Checking the windshield washer level 120
5 5 2 Check fuel level 121
5 5 3 Lubricating the lubrication points manually 122
5 5 4 Check fill level in central lubrication system 122
5 5 5 Check the quantity of grease on the slewing ring teeth 123
5 5 6 Checking the hydraulic oil level 125
5 5 7 Check and drain the fuel system 126
5 5 8 Checking engine oil level 128
5 5 9 Check coolant level 129
5 6 Check water heating coolant level (Optional) 130
5 7 Switch on machine – Diesel engine 132
5 7 1 Safety instructions 132
5 7 2 Restraint belt 133
5 7 3 Start engine 134
5 7 4 Bring machine up to operating temperature 136
5 7 5 Jump start 137
5 8 Switching the machine off – Diesel engine 138
5 8 1 Switching off engine 138
5 9 Decommissioning – Diesel engine 139
5 10 Preservation and storage – Diesel engine 140
5 11 Switch on machine – Electric motor 141
5 11 1 Safety instructions 141
5 11 2 Restraint belt 141
5 11 3 Start engine 143
5 11 4 Bring machine up to operating temperature 144
5 12 Switching the machine off – Electric motor 145
5 12 1 Switching the motor off 145
5 13 Decommissioning – Electric motor 146
5 14 Preservation and storage – Electric motor 147
5 15 Starting up operating again 148
5 16 Disposal 148
6 Operation 149
6 1 Safety instructions 149
6 2 Driver’s cab/cab with platform, raising 150
6 2 1 Driver’s seat 153
6 3 Operating elements 156
6 3 1 Overview with steering wheel control 156
6 3 2 Overview with joystick control 158
6 3 3 Overview with crawler steering 160
6 3 4 Safety lever 161
6 3 5 Control lever, left-hand 162
6 3 6 Control lever, right-hand 163
6 3 7 Additional displays 164
6 3 8 Overview of control panels 165
6 3 9 Control panel, next to the driver’s seat 166
6 3 10 Control panel Engine/Machine 168
6 3 11 Panel indicator lights, lower right 170
6 3 12 Control panel, right-hand bottom 172
6 3 13 Air conditioning control panel 175
6 3 14 Control panel, right bottom (rear) 177
6 3 15 Control panel, top right on the ceiling 179
6 3 16 SENNEBOGEN Diagnosis System (SDS) 185
6 4 Additional displays (special equipment) 207
6 4 1 SENNEBOGEN Tool Control 207
6 4 2 Load moment limiter (LML) 209
6 4 3 Generator and Magnet Systems 210
6 4 4 Camera/Monitor 211
6 4 5 Auxiliary heating / Water heater 212
6 4 6 Low-temperature package 214
6 4 7 External loudspeaker system 218
6 5 Application 219
6 5 1 Safety instructions 219
6 5 2 Maneuvering cab 220
6 5 3 Emergency lowering – cab 223
6 5 4 Driving machine – Mobile 225
6 5 5 Stabilizing machine – Mobile 228
6 5 6 Driving machine – Crawler 232
6 5 7 Changing the crawler track width (hydraulic – optional) 235
6 5 8 Changing crawler track width (mechanical) 238
6 5 9 Superstructure rotation/braking 241
6 5 10 Lifting /lowering loads 244
6 5 11 End limit cut-out equipment 245
6 5 12 Bypassing the safety limit position sensor for “Arm in” 249
6 5 13 Working with the grab 250
6 5 14 Operation with generator and magnet system (special function) 251
6 5 15 Working with scrap shears (special function) 254
6 5 16 Working with a hydraulic hammer (special function) 255
6 6 Vario Tool – Changing equipment 256
6 6 1 Coupling 256
6 6 2 Disconnecting 259
6 6 3 Cleaning 259
6 7 Refueling machine 262
6 8 Actions to take if the electronics fail 265
6 8 1 Reverse airflow -insufficient cooling capacity- 265
6 8 2 Steering failure (optional with joystick steering) 266
6 9 Towing 267
7 Transportation 271
7 1 Safety instructions 271
7 2 Machine dimensions 272
7 2 1 Mobile 272
7 2 2 Crawler 274
7 2 3 Structure (4-point sub-frame) 275
7 2 4 Rails 275
7 3 Machine weight 275
7 4 Lock upper structure 276
7 5 Lifting machine 277
7 6 Tie down machine 279
7 7 Disconnect electrical system from battery 280
8 Troubleshooting 281
8 1 Driving engine 281
8 2 Hydraulic system: 282
8 3 Heater 284
8 4 tires and undercarriage 285
8 5 Cab 285
8 6 SDS fault indicators 286
9 Setup work 291
9 1 Safety instructions 291
9 2 Dismantling/assembling the cab 293
9 3 Mounting/dismounting counterweight 294
9 3 1 Dismantling the counterweight 295
9 3 2 Installing the counterweight 296
9 4 Installing large roller bearings, slewing gear, flange connections 297
9 4 1 General 297
9 4 2 Preparatory measures 297
9 4 3 Assembly 298
9 4 4 Mounting pylon 300
9 5 Quick-change couplings 301
9 5 1 Fastening quick couplings 301
9 5 2 Pull out coupling insert 304
9 5 3 Check/change sealing ring 305
9 5 4 Lubricating the coupling sleeve 307
10 Appendix 309
10 1 List of abbreviations 309
10 2 Index 310
10 3 Driver’s seat 310
10 4 Clean the cooling system 310
10 5 Quick-connect couplings 310
10 6 Installing large roller bearings, slewing gear, flange connections 310
10 7 Warranty conditions 310
10 8 Electrical water heater 310
10 9 Lubricants table 310
S.V 05/24