Sennebogen 825 + 830 Maintenance Instruction Manual 830.0.1194 – PDF DOWNLOAD
FILE DETAILS:
Sennebogen 825 + 830 Maintenance Instruction Manual 830.0.1194 – PDF DOWNLOAD
Language : English
Pages : 161
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sennebogen 825 + 830 Maintenance Instruction Manual 830.0.1194 – PDF DOWNLOAD
1 Safety 15
1 1 General 15
1 2 Other risks 16
1 3 Machine Labeling 17
1 3 1 Identification plate 17
1 3 2 Warning and notice labels 17
1 4 Responsibilities of the employer 18
1 5 Supplementary and operational equipment 21
1 5 1 SENNEBOGEN-Diagnostic-System (SDS) 21
1 5 2 Oils and lubricants 22
1 5 3 Coolant 23
1 5 4 Fuel (not for equipment with electric motors) 28
1 6 Maintenance 29
1 7 Cleaning work 32
1 8 Safe entry and exit 33
1 8 1 Emergency exit 36
1 9 Welding work 37
1 10 Safety devices 38
1 11 Disposal 39
2 Maintenance schedule 41
2 1 Daily/weekly maintenance 42
2 2 One-time maintenance 45
2 2 1 After 50 hours of operation at the latest 45
2 2 2 After 250 hours of operation at the latest 45
2 3 Regular maintenance / Maintenance interval 46
2 3 1 Monthly or at the latest after 250 hours of operation 47
2 3 2 Semi-annually or at the latest after 500 hours of operation 49
2 3 3 Annually or at the latest after 1000 hours of operation 51
2 3 4 At the latest after 2000 hours of operation 54
2 3 5 At the latest, after 4,000 / 5,000 / 10,000 / 12,000 / 20,000 hours of operation 55
3 Technical data 57
3 1 General information 57
3 2 Driving engine 58
3 2 1 Type 825 59
3 2 2 Type 830 60
3 3 Machine 61
3 3 1 Mobile 61
3 3 2 Crawler 62
3 3 3 Structure 63
3 3 4 Rails 64
3 4 Inspection tools – overview 65
3 5 Lubricate machine 66
3 5 1 Machine – Mobile 66
3 5 2 Machine – Crawler 69
3 5 3 Machine – Structur 71
3 5 4 Machine – Rail 72
3 6 Tightening torques for bolts 73
3 7 Wind speed 76
3 8 Conversion factors 77
4 Driving engine 79
4 1 Safety instructions 79
4 2 Engine oil 80
4 3 Air filter 82
4 3 1 Air filter 82
4 3 2 Air filter – moisture separator 84
4 4 Fuel system 85
4 4 1 Safety instructions 85
4 4 2 Water separator 86
4 5 Cooler 88
4 5 1 Safety instructions 88
4 5 2 Coolant Deutz engine 88
4 5 3 Coolant – Cummins Engine 89
4 5 4 Change coolant 89
4 6 Cleaning the cooling system 92
4 6 1 Safety instructions 92
4 6 2 Reverse fan 93
4 6 3 External cleaning 93
4 6 4 Internal cleaning 94
4 7 Check belt drives 95
4 8 Electric motor 96
5 Undercarriage 97
5 1 Mobile 97
5 1 1 Cleaning and lubricating 97
5 1 2 Tire air pressure (pneumatic tires) 97
5 1 3 Tightening wheel nuts 98
5 1 4 Hub drive train 98
5 1 5 Axle distributor gear 101
5 1 6 Differential 103
5 1 7 Drive shafts/universal joints 105
5 2 Crawler 107
5 2 1 Cleaning and lubricating 107
5 2 2 Drive transmission 107
5 2 3 Crawler chain 109
5 2 4 Sprocket 111
5 2 5 Base plates 112
5 2 6 Beam 113
5 3 Structure 114
5 3 1 Middle bridge clamp – Stabilizer box 114
5 3 2 Ballast 115
5 3 3 Stabilizer 116
5 4 Rails 117
6 Swiveling connection 119
6 1 General information 119
6 2 Lubricating slewing ring path 120
6 2 1 Central lubrication system 120
6 3 Lubricating slewing ring teeth 121
6 4 Tighten slewing ring bolts 123
6 5 Wear measurement and checking the drive system/bearing play 125
7 Hydraulic system 127
7 1 Safety instructions 127
7 2 General 128
7 2 1 Hydraulic cylinder 128
7 2 2 Bolted joints 128
7 3 Hydraulic hose lines 129
7 4 De-pressurizing the hydraulic system 130
7 4 1 Check the hydraulic oil level, Top up hydraulic oil 131
7 5 Changing hydraulic oil 133
7 6 Return filter – changing filter elements 136
7 7 Auxiliary control filter – change filter element 137
7 8 HydroClean – superfine filtration system (Optional) – change filter element 138
7 9 Leak-oil filter – changing filter element 139
7 10 Changing ventilation filter 140
7 11 Changing the ventilation filter with dehumidifying unit (Optional) 141
7 12 Checking preload pressure of pressure accumulator 142
7 13 Pump distributor gearbox (Optional) 143
8 Electrical system 145
8 1 Batteries 145
8 2 Fuses 147
8 3 Switch-/symbol change 148
8 4 Generator (Optional) 148
8 4 1 Visual check 148
8 5 Additional displays (special equipment) 149
9 Heating/Air-conditioning system 151
9 1 Air conditioner 151
9 1 1 Visual check 152
9 1 2 Cleaning the heating recirculating air filter 153
9 1 3 Cleaning the heating outside air filter 154
9 2 Water heating (Optional) 155
9 3 Air conditioning compressor (optional) 156
9 4 Auxiliary heating (Optional) 157
A 159
B 159
C 159
D 159
E 159
F 159
G 159
H 159
I 159
K 159
L 160
M 160
N 160
O 160
P 160
R 160
S 160
T 160
V 160
W 161
Y 161
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