Raymond Walkie Counterbalanced Stacker RCS20 30 40 Parts Manual SN01000 and Up – PDF DOWNLOAD
FILE DETAILS:
Raymond Walkie Counterbalanced Stacker RCS20 30 40 Parts Manual SN01000 and Up – PDF DOWNLOAD
Language : English
Pages :196
Downloadable : Yes
File Type : PDF
Size:10.3 MB
DESCRIPTION:
Raymond Walkie Counterbalanced Stacker RCS20 30 40 Parts Manual SN01000 and Up – PDF DOWNLOAD
To Our Customer
The Part Numbers in this Parts Manual were correct at the time your truck was manufactured. It is our policy to
constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify
part numbers through your Dealer’s Parts Manual, which is kept up to date. Also note that Illustrations of
assemblies and components may not necessarily conform to the exact installation as they appear on your truck.
Tips for Ordering Parts
In addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Manual
This Manual contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Manual and tie the figures in the Manual
to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to
locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts
List. The “Used On” code attaches a part number to a wide range of design variables
such as operating voltage, battery size, steering type, mast height and extension speed,
fork carriages, color and size of tires, guide wheel specs, etc.
TABLE OF CONTENTS:
Raymond Walkie Counterbalanced Stacker RCS20 30 40 Parts Manual SN01000 and Up – PDF DOWNLOAD
To Our Customer 1-2
How To Use Parts Manual if Part Number Is Not Known 1-3
How To Use Parts Manual if Part Number Is Known 1-4
Major Sections 1-5
Recommended Spare Parts List 1-6
Hardware Parts List 1-8
SECTION 2 Finish and Accessories
Major Assemblies 2-2
Tractor Components 2-4
Doors and Covers 2-6
Counterweight Installation 2-8
Battery Roller Assembly, 13 3 in Battery 2-11
Caster Installation 2-12
Caster Assembly 2-14
Electrical Box, EE 2-17
Finish Instructions 2-19
SECTION 3 Steering and Controls
Steering Assembly 3-2
Radial Bearing Installation 3-4
Speed and Directional Components 3-6
Controller Assembly 3-9
SECTION 4 Drive and Brake
Drive Unit Motor and Brake Assembly 4-2
Drive Unit Assembly 4-4
Brake Assembly 4-6
Drive Wheel Assembly 4-7
SECTION 5 Electrical Components and Systems
Electrical System, On/Off Switches 5-2
Control Wiring, Harnesses and Cables 5-5
Electrical System, Motor, Power Cables 5-8
Controller and Pump Solenoid 5-10
Horn Assembly 5-12
Contactor, 200 Amp 5-13
Contactor, 300 Amp 5-14
Contactor, Line, EE 5-16
Battery Connector Assembly 5-18
Static Strap Assembly 5-19
Pump Motor Assembly 5-20
Drive Motor Assembly, RCS20 5-22
Drive Motor Assembly, RCS30/40 5-24
Walkie Counterbalanced Stacker – Models RCS20/30/40 – Table of Contents
ii Top of Section 1010383, Issued 30 Oct 2008
SECTION 6 Hydraulic Components
Hydraulic Lines, Single Spool Valve 6-2
Hydraulic Lines, Two Spool Valve 6-4
Lift Cylinder Supply Lines, Two Stage, RCS20/30 6-6
Lift Cylinder Supply Lines, Two Stage, Full Free Lift, RCS20/30 6-8
Lift Cylinder Supply Lines, Two Stage, RCS40 6-10
Lift Cylinder Supply Lines, Three Stage 6-12
Hydraulic Power Unit 6-14
Pump and Motor Assembly 6-16
Control Valve Assembly, Single Spool 6-18
Control Valve Assembly, Two Spool 6-20
Control Valve Assembly, Single Spool 6-22
Control Valve Assembly, Two Spool 6-24
Control Valve Switch 6-27
Hydraulic Manifold Assembly 6-28
Control Valve Manifold Assembly 6-31
Lift Cylinder, Two Stage, RCS20/30 6-32
Lift Cylinder, Two Stage, RCS40 6-34
Staging Cylinder, Two Stage, Full Free Lift 6-36
Free Lift Cylinder, Two Stage, Full Free Lift 6-38
Staging Cylinder, Three Stage 6-40
Free Lift Cylinder, Three Stage 6-42
Tilt Cylinder Assembly 6-44
Tilt and Mast Supply Lines 6-46
Sideshift Plumbing, Two Stage 6-48
Sideshift Plumbing, Three Stage 6-50
SECTION 7 Mast
Mast Pivot 7-3
Elevating Section, Two Stage, RCS20/30 7-4
Elevating Section, Two Stage, RCS40 7-6
Elevating Section, Two Stage, Full Free Lift, RCS20/30 7-8
Elevating Section, Three Stage 7-10
Pulley Bracket Assembly, Two Stage, RCS20/30 7-14
Pulley Bracket Assembly, Two Stage, Full Free Lift 7-16
Pulley Bracket Assembly, All Three Stage and Two Stage RCS40 7-18
Carriage Assembly, RCS20/30 7-20
Carriage Assembly, Two Stage, RCS40 7-21
Carriage Assembly, Two Stage, Full Free Lift, RCS20/30 7-22
Carriage Assembly, Three Stage 7-23
Sideshift Assembly 7-24
Load Wheel Installation 7-26
Fork Assembly
Meter Installation 8-3
Warning Light Installation 8-4
Travel Alarm Installation 8-6
Centering Pallet Clamp 8-7
Load Backrest Installation 8-9
Heater Installation 8-10
Tools 8-12
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index 7-27
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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