Raymond 4150 4250 Stand-Up Counterbalanced Lift Truck With The ACR System Parts Manual SN 42000 & up – PDF DOWNLOAD
FILE DETAILS:
Raymond 4150 4250 Stand-Up Counterbalanced Lift Truck With The ACR System Parts Manual SN 42000 & up – PDF DOWNLOAD
Language : English
Pages : 617
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Raymond 4150 4250 Stand-Up Counterbalanced Lift Truck With The ACR System Parts Manual SN 42000 & up – PDF DOWNLOAD
SECTION 1 General Information
Hardware 1-2
Critical 1-12
Recommended 1-24
SECTION 2 Finish & Accessories
Major Assemblies 2-2
Tractor Frame 2-4
Overhead Guard Installation 2-6
Finish Instructions 2-8
Operator Backrest 2-17
Deadman and Floor Pads 2-19
Knee Pad Installation 2-21
Control Handle Decals 2-23
Console Cover Assembly 2-25
Battery Gate Installation 2-27
Weighted Battery Spacer and Battery Roller Assembly 2-29
Battery Spacer Installation 2-32
Battery Roller Assembly 2-34
Battery Cover Installation, EE 2-37
Counterweight Installation 2-39
Suspension System (ComfortStance) 2-41
SECTION 3 Steering & Controls
Steer Valve Installation 3-2
Steer Motor Installation 3-4
Steer Hoses 3-6
Steered Wheel Assembly 3-8
Steer Wheel Assembly 3-10
Control Handle Installation 3-12
Control Handle Assembly, Standard and Cold Storage 3-14
Control Handle Assembly Optional, Variable Flow 3-18
Steering, Tiller Installation 3-21
SECTION 4 Drive & Brake
Drive Unit Installation 4-2
Traction Motor Installation 4-4
Drive Unit 4-6
Drive Wheel Assembly 4-9
Brake Installation 4-12
Brake Assembly 4-14
Brake Kit (Used with Metal Reservoirs Only) 4-16
Brake Kit (Used with Plastic Reservoirs Only) 4-18
Brake Assembly 4-20
Pedal Assembly, Deadman, Without Floor Suspension 4-22
Deadman Pedal Installation With Floor Suspension 4-24
Deadman Pedal Assembly 4-26
SECTION 5 Electrical Comp & System
Electrical System 5-2
Motor Controller Assembly 5-9
Contactor Panel and Fuse Relay Installation 5-11
Vehicle Manager Installation 5-13
Contactor Panel Assembly, Standard 5-15
Contactor Panel Assembly, EE 5-17
Contactor Assembly 5-19
Fuse/Relay Card Installation 5-21
Battery Connector Assembly 5-23
Operator Display Assembly 5-25
Horn Assembly 5-27
Traction, Drive Motor Assembly (3K, 35K, 4K) 5-29
Traction, Drive Motor Assembly (3K, 35K, 4K) With External Sensor 5-32
Traction, Drive Motor Assembly (5K) 5-34
Motor, Drive Motor (5K) With External Sensor 5-36
Lift Motor (DC Lift) 5-38
Lift Motor (AC Lift) 5-40
Auxiliary Motor 5-43
Internal Fan Installation 5-45
Tilt/Lift-Limit Switch Installation 5-47
Lift-Limit Switch Installation 5-49
SECTION 6 Hydraulic Components
Hydraulic Hoses, Tractor 6-2
Mast Hose Installation 6-5
Manifold Assembly 6-7
Lift and Steer Pump and Motor Installation 6-11
Lift Pump and Motor Installation (AC Lift) 6-13
Lift Pump and Motor Assembly (AC Lift) 6-15
Lift Pump and Motor Bracket Installation (DC Lift) 6-17
Lift Pump and Motor Installation (DC Lift) 6-19
Steering Pump and Motor Installation 6-21
Steering Pump and Motor Assembly 6-23
Orbital, Steering Valve 6-25
Motor, Hydraulic, Steer 6-27
Reservoir, Installation (Welded Steel) 6-29
Reservoir Installation (Plastic) 6-31
Main Lift Cylinder, Right-Hand, 3K, 35K and 4K TF Mast (40D-MD Mast) 6-33
Main Lift Cylinder, Left-Hand, 3K, 35K and 4K TF Mast (40D-MD Mast) 6-35
Free Lift Cylinder Assembly, 3K, 35K and 4K TF Mast (40D-MD Mast) 6-37
Main Lift Cylinder, Right-Hand, TF Mast – Model 4250 (5K Only) (50D-MD Mast) 6-39
Main Lift Cylinder, Left-Hand, TF Mast – Model 4250 (5K Only) (50D-MD Mast) 6-41
Free Lift Cylinder, TF Mast – Model 4250 (5K Only) (50D-MD Mast) 6-43
Main Lift Cylinder, 4150 TT Mast (ET50-MT Mast) 6-45
Free Lift Cylinder Assembly, 4150 TT Mast (ET50-MT Mast) 6-47
Main Lift Cylinder, 4250 TT Mast (EN50-MT Mast) 6-49
Free Lift Cylinder, 4250 TT Mast (EN50-MT Mast) 6-51
Main Lift Cylinder, Right-Hand – Quad Mast (35DV-MQ Mast) 6-54
Main Lift Cylinder, Left-Hand – Quad Mast (35DV-MQ Mast) 6-57
Free Lift Cylinder – Quad Mast (35DV-MQ Mast) 6-60
Tilt Cylinder Assembly 6-63
Free Lift Cylinder, 4250 5K TT Mast (S/N to 50500) 6-65
Free Lift Cylinder, 4250 TT (S/N 50501 and up) 6-69
Main Lift Cylinder, Right-Hand, 4250 TT 5K Mast (S/N to 50500) 6-72
Main Lift Cylinder, Left-Hand, 4250 TT 5K Mast (S/N to 50500) 6-74
Main Lift Cylinder, 4250 TT (S/N 50501 and up) 6-76
SECTION 7 Mast
Mast Decals 3K, 35K and 4K TF Mast (40D-MD Mast) 7-3
Mast Installation 3K, 35K, 4K TF (40D-MD Mast) 7-5
Mast Assembly 3K, 35K and 4K TF (40D-MD Mast) 7-7
Hose Reeving, 3K, 35K and 4K TF Mast (40D-MD Mast) 7-10
Carriage, 6 Roller, 3K, 35K and 4K TF Mast (40D-MD Mast) 7-12
Carriage, 4 Roller, 3K 35K and 4K TF Mast (40D-MD Mast) 7-14
Lowering Control Valve 3K, 35K and 4K TF Mast (40D-MD Mast) 7-16
Mast Piping, 5K TF Mast (50D-MD Mast) 7-18
Mast Decals and Mounting Kit, 5K TF Mast (50D-MD Mast) 7-20
Mast Assembly, 5K TF (50D-MD Mast) 7-22
Lowering Control Valve, 5K TF Mast (35D-MQ Mast) 7-25
Carriage, 6 Roller, 5K TF Mast (50D-MD Mast) 7-27
Mast Assembly, 4150 TT (ET50-MT Mast) 7-29
Mast Main Frame Assembly, 4150 TT Mast (ET50-MT Mast) 7-32
Outer Telescopic Assembly, 4150 TT Mast (ET50-MT Mast) 7-35
Inner Telescopic Assembly, 4150 TT Mast (ET50-MT Mast) 7-37
Free Lift Cylinder Installation, 4150 TT Mast (ET50-MT Mast) 7-39
Chain Reeving, 4150 TT Mast (ET50-MT Mast) 7-41
Free Lift Cylinder Piping, 4150 TT Mast (ET50-MT Mast) 7-43
Internal Hose Reeving, 4150 TT Mast (ET50-MT Mast) 7-45
Sideshift Plumbing, Dual Hose Reeving, 4150 TT Mast (ET50-MT Mast) 7-47
Integrated Sideshift Installation, 4150 TT Mast (ET50-MT Mast) 7-50
Mast Decals 4250 TT (EN50-MT Mast) 7-52
Mast Assembly, 4250 TT (EN50-MT Mast) 7-54
Mast Assembly 4250 TT (S/N 50501 and up) 7-58
Cylinder Installation 4250 TT (S/N 50501 and up) 7-62
Valve, Lowering Control, 4250 TT Mast (EN50-MT Mast) 7-65
Hose Installation 4250 TT (S/N 50501 and up) Single Auxiliary Function 7-71
Hose Installation 4250 TT (S/N 50501 and up) Two Auxiliary Functions 7-76
Manifold Assembly 4250 TT (S/N 50501 and up) 7-81
Lift Chains and Free Lift Hoses, 4250 TT (EN50-MT Mast) 7-83
Lift Chain Installation, 4250 TT (S/N 50501 and up) 7-85
Hose Reeving, Single Function, 4250 TT Mast (EN50-MT Mast) 7-87
Hose Reeving, Double Function, 4250 TT Mast (all except 107 in OACH) (EN50-MT Mast) 7-91
Hose Reeving, Double Function, 4250 TT Mast (107 in OACH) (EN50-MT Mast) 7-95
Valve Assembly, Lowering Installation, Quad Mast (35DV-MQ Mast) 7-99
Mast Assembly, Quad Mast (35DV-MQ Mast) 7-101
Free Lift Hose and Lift Chains, Quad Mast (35DV-MQ Mast) 7-106
Fixed Carriage Assembly, Quad Mast (35DV-MQ Mast) 7-109
Single Function Auxiliary Hose Reeving, Quad Mast (35DV-MQ Mast) 7-111
Double Function Auxiliary Hose Reeving, Quad Mast (35DV-MQ Mast) 7-117
Integral Sideshift Cylinder Piping, Center Feed, 4250 TT (EN50-MT Mast) 7-122
Integral Sideshift Cylinder Piping, Left or Right Side Feed, TT Mast (EN50-MT Mast) 7-124
Integral Sideshift Installation 4250 TT (S/N 50501 and up) 7-126
Integral Sideshift Decals 4250 TT (S/N 50501 and up) 7-128
Integral Sideshift Cylinder Piping, TF Mast and Quad Mast (35DV-MQ Mast) 7-130
Auxiliary Function Carriage Piping TF Mast and Quad Mast (40D-MD Mast) 7-132
Integrated Sideshift Carriage Assembly (35DV-MQ, 40D-MD, ET50-MT, 50D-MD Masts) 7-134
Integral Sideshift Carriage Assembly 4250 TT (S/N 50501 and up) 7-136
Integral Sideshift Cylinder Assembly 4250 TT (S/N 50501 and up) 7-138
Hang On Sideshift Carriage Assembly (35DV-MQ, 40D-MD, ET50-MT, 50D-MD Masts) 7-140
Mast Tilt Installation 7-142
Forks 7-146
3rd and 4th Function Piping 4250 TT (S/N 50501 and up) Fixed Carriage Only 7-149
4th Function Piping 4250 TT (S/N 50501 and up) Integral Sideshift Carriage Only 7-151
Piping, Valve, Lowering Control, 4250 TT Mast (EN50-MT Mast) 7-153
Integral Sideshift Carriage Assembly, TT (EN50-MT Mast) 7-155
Integral Sideshift Cylinder Piping, Center Feed, TT (EN50-MT Mast) 7-158
Integral Sideshift Cylinder Piping, Left or Right Side Feed, TT Mast (EN50-MT Mast) 7-160
Valve, Lowering Control, TT Mast (EN50-MT Mast) 7-162
Mast Piping (EN50-MT Mast) 7-164
Elevating Section, 4250 5K TT Mast (S/N to 50500) 7-167
Internal Hose Reeving 4250 TT (S/N to 50500) 7-175
SECTION 8 Options & Kits
Load Backrest 8-2
Fire Extinguisher Installation 8-6
Rear Door Assembly 8-8
Quick Disconnect Installation 8-10
Warning Light Installation (LED) 8-12
Auxiliary Light Installation 8-15
Auxiliary Light Assembly 8-19
Auxiliary Dome Light Installation 8-21
Auxiliary Dome Light Assembly 8-23
Battery Gate Sensor 8-25
Travel Alarm Installation 8-27
High Speed Limit Switch Installation (TT Mast) 8-29
High Speed Limit Switch Installation (Quad Mast) 8-31
Temperature Sensor Installation 8-33
OCSS Installation 8-35
Rapid Charge Cover 8-38
Tilt Centering Installation 8-40
Lift Limit Switch Installation, 4250 TT Mast (S/N to 50500) 8-42
High Speed Limit Switch Installation 4250 TT (S/N 50501and up) 8-44
Limit Switch Installation 4250 TT (S/N 50501 and up) 8-46
Bottler’s Tilt Limit Switch Installation (4250 TT Mast Only) 8-50
Operator Cooling Fan 8-52
Operator Cooling Fan Assembly 8-54
Fender Deflector Installation 8-56
iPort Installation 8-58
iWarehouse RED 8-60
Overhead Guard Wire Mesh Installation 8-62
Fork-Laser System Installation 8-64
Fork-Laser Assembly 8-66
OCSS Installation 8-68
Guard Installation 8-71
Vantage Point Installation 8-73
Integral Fork Positioner Piping 4250 TT (S/N 50501 and up) 8-76
Integral Fork Positioner Decals 4250 TT (50501 and up) 8-78
Integral Fork Positioner (Fork Positioner) 4250 TT (S/N 50501 and up) 8-80
Integral Fork Positioner (Sideshift) 4250 TT (S/N 50501 and up) 8-83
Integral Sideshift Cylinder Assembly 4250 TT ( S/N 50501 and up) 8-85
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V