Raymond 20- Resistor Operation and Maintenance Instructions Manual SN21000 – PDF DOWNLOAD
FILE DETAILS:
Raymond 20- Resistor Operation and Maintenance Instructions Manual SN21000 – PDF DOWNLOAD
Language : English
Pages :133
Downloadable : Yes
File Type : PDF
Size:24.6 mb
DESCRIPTION:
Raymond 20- Resistor Operation and Maintenance Instructions Manual SN21000 – PDF DOWNLOAD
INTRODUCTION
- 1-1 This manual provides the Description, Operating Instructions, Installation, Theory of Operation, Maintenance and Troubleshooting Instructions for Raymond Model 20 Resistor Model B trucks. Figure 1-1 shows a Model 20 Reach-Fork Truck.
- 1-2 The Model 20 Resistor power lift truck is primarily built for general indoor warehouse use, or for bulk storage outdoors on paved or other hard surfaces. The truck is a stand-up rider type designed for narrow aisle installations. Right angle stacking of palletized loads can be accomplished in aisles as narrow as 6 feet.
- 1-3 POWER FOR THE MODEL 20 RESISTOR TRUCK IS PROVIDED BY A 24 VOLT INDUSTRIAL BATTERY• T~ MODEL 20 TRUCK HAS THE ABILITY, FOR EXAMPLE, TO CARRY A 2000 LB. LOAD AT SPEEDS UP TO 5 MILES PER HOUR, TO ELEVATE AT SPEEDS UP TO 45 FEET PER MINUTE, AND TO STACK LOADS AT HEIGHTS UP TO 240 INCHES• THESE FACTORS PLUS ITS EXCEPTIONAL MANEUVERABILITY MAKE MODEL 20 TRUCKS THE LEADING PERFORMER OF 24 VOLT NA_RROW AISLE TRUCKS.
- 1-4 MODEL 20 SERIES TRUCKS ARE AVAILABLE I~ 2000, 3.000 AND 4000 POUND CAPACITIES AND CAN BE PROVIDED WITH STRADDLE, REACH-FORK, Low-LIFT-PLATFORM ANO FORK, 4D ( FOUR DIRECTIONAL), HIGH LIFT PALLET, SI0EREACH ATTACHMENTS• THE MAST IS OFFERED IN EITHER TWO OR THREE STAGE CONSTRUCTION. A VARIETY OF COLLAPSED AND ELEVATED HEIGHTS ARE AVAILABLE TO FIT EVERY APPLICATION. IN ADDITION, VARIOUS SPECIAL FEATURES SUCH AS POWER TILT, SIDESHIFT, CLAMP, DEEP REACH, EXTENDED REACH, ETC., ADAPT THE TRUCK TO SPECIFIC SITUATIONS• MODEL 20 RESISTOR TRUCKS HAVE, AS A STANDARD FEATURE, U. L. TYPE E APPROVAL.
- 1-5 POWER STEERING IS STANDARD ON E3RT-TT, E4ST-TT, E4RT-TT, 4D AND SIDEREACH MODEL TRUCKS AND IS AVAILABLE ON ALL OTHER MODELS• OTHER CONVENIENCES WHICH THE TRUCKS OFFER ARE A LOW STEP INTO COMPARTMENT ( ONLY II” HIGH), AND LOCATION OF CONTROLS• CONTROLS ARE LOCATED SO OPERATOR CAN DRIVE FACING EITHER TOWARDS OR AWAY FROM LOAD. THE OPERATOR CONTROLS STEER ING WITH ONE HAND WHILE TRAVEL DIRECTION AND SPEED, LIFT, LOWER AND AUXILIARY FUNCTIONS ARE ALL WITHIN EASY REACH OF THE OTHER HAND.
- 1-6 THE MODEL 20 RESISTOR TRUCK INCORPORATES THE USE OF RESISTORS AND C0NTACT0RS TO CONTROL. TRAVEL.: SPEEDS• THE SPEED VARIATIONS ARE OBTAINED BY CHANGING THE VOLTAGE APPLIED TO DRIVE MOTOR. THIS SYSTEM ALLOWS THE OPERATOR FOUR SPEEDS IN FORWARD OR REVERSE DIRECTIONS, WITH A TOP SPEED OF 5. MILES PER HOUR•
TABLE OF CONTENTS:
Raymond 20- Resistor Operation and Maintenance Instructions Manual SN21000 – PDF DOWNLOAD
INTRODUCTION 1-1
1-7 TABLE OF LEADING PARTICULARS 1-3
II DESCRIPTION 2-1
2-2 CHASSIS 2-1
2-7 DRIVE UNIT 2-1
2-12 BRAKE 2-4
2-14 STEERING 2-4
2-19 SWIVEL CASTER ASSEMBLY 2-6
2-21 HYDRAULIC SYSTEM 2-6
2-22 LIFT /LOWER 2-7
2-33 AUXILIARY FUNCTIONS 2-9
2-38 LOW LIFT ·HYDRAULICS 2-10
2-45 ELECTRICAL CIRCUITS 2-11
2-46 HORN 2-11
2-48 HOUR METER 2-IL
2-50 Low VOLTAGE C JRCUIT BREAKER 2-11
2-52 OTHER OPTIONAL FEATURES 2-11
2-55 TRAVEL CIRCUIT 2-11
Ill OPERA TING INSTRUCTIONS 3-1
3-1 CONTROLS 3-1
3-3 KEY SWITCH 3-1
3-5 BRAKE 3-1
3 -7 STEER ING 3-1
3-10 TRAVEL DIRECTION ANO SPEED 3-3
3-12 LI FT /LOWER . 3-3
3-15 AUXILIARY FUNCTIONS 3-3
3-17 HORN 3-3
3-19 EMERGENCY DISCONNECT 3-3
3-21 HOUR METER 3-4
3-23 OPTIONAL CONTROLS 3-4
3-35 OPERATING TRUCK 3-4
3-36 PREPARATION 3-4
3-38 To TRAVEL 3-5
3-40 To SLOW DOWN OR STOP 3-5
3-42 PLUGGING 3-5
3-45 RAMP OPERATION 3-5
THE RAVM0NCI C0RP0RAT10N
MODEL 20 RESISTOR
MAINTENANCE
TABLE OF CONTENTS ( CONT1D.)
SECTION DESCRIPTION PAGE
Ill 3-48 To TURN INTO AN AISLE 3-6
3-50 ENTERING AND LEAVING PALLETS 3-6
3-53 ENTERIN.G AND LEAVING SKIDS 3-7
3-55 40 TRUCK OPERATION 3-7
3-58 SAFETY 3-8
IV INSTALLATION 4-1
4-3 BATTERY AND CHARGER 4-1
4-8 TRUCK OPERATIONAL CHECK 4-1
V THEORY OF OPERATION S-1
5-2 LIFT/LOWER SYSTEM 5-1
5-3 LIFT 5-1
5-5 LOWER ING S-3
5-7 TRAVEL LIFT/LOWER 5-3
5-9 AUXILIARY HYDRAULIC SYSTEM 5-4
5-13 POWER STEER ING S-4
S-16 REACH-FORK, POWER TILT,
SI0ESHIFT CLAMP AND ETC. 5-4
5-19 HYDRAULIC – Low LIFTS 5-6
5-21 TRAVEL SYSTEM 5-7
VI MAINTENANCE 6-1
6-1 SCHEDULED MAINTENANCE 6-1
6-3 DRIVE UNIT 6-7
6-11 BRAKE 6-19
6-18 STEERING 6-20
6-24 SWIVEL CASTER 6-26
6-31 HYDRAULIC 6-29
6-32 GENERAL 6-29
6-41 HYDRAULIC OIL AND FILTER 6-30
6-43 BLEEDING AIR FROM Larr CYLINDER 6-30
6-45 LIFT AND AUXILIARY PUMP 6-31
6-49 LIFT/LOWER CONTROL VALVE 6-31
6-51 MANIFOLD ASSEMBLY 6-32
6-56 SOLENOID VALVES 6-32
6-64 AUXILIARY CONTROL VALVE 6-34
6-71 POWER STEER ING TORQUE GENERATOR 6-35
MODEL 20 RESISTOR
MAINTENANCE
TABLE OF CONTENTS (coNT’o.)
0ESCR IPTION PAGE
6-77 ELECTRICAL 6-37
6-78 BATTERY 6-37
6-94 MOTORS 6-38
6-106 CONTACTORS 6-42
6-121 MASTER SWITCH ASSEMBLY 6-48
6-124 SOLID STATE TIMER 6-48
6-126 F AND R TIME DELAY 6-50
6-129 PLUGGING RELAY 6-50
6-131 TRANSIENT SUPPRESSORS 6-51
6-138 DIODE ASSEMBLIES 6-54
6-140 Low VOLTAGE CIRCUIT BREAKER 6-56
6-143 TESTING OTHER ELECTRIC COMPONENTS 6-57
TROUBLESHOOTING
7 -1 GENERAL TROUBLESHOOT ING INSTRUCTIONS
7-9 LISTING OF TRUCK PROBLEMS
7-10 GENERAL TRAVEL PROBLEMS
7-22 AUXILIARY CIRCUIT
7-26 LIFT/LOWER CIRCUIT
7-29 HORN INOPERATIVE
THE RAVMCINCI CORPORATION
MODEL 20 RESISTOR
LIST OF ILLUSTRATIONS
TITLE
MO0EL 20 REACH FORK TRUCK
TABLE OF LEADING PARTICULARS
MO0EL 20 RESISTOR TRUCK WITH DOOR OPEN
CROSS SECTION OF COMPLETE DRIVE UNIT
BRAKE INSTALLATION
GEARS FOR AUTOMOTIVE AND STANDARD STEER ING
IDENTIFYING HYDRAULIC COMPONENTS
ELECTRICAL PANEL ASSEMBLY
STANDARD MODEL 20 CONTROLS
STRADDLE TRUCK ENTERING PALLET
REACH-FORK TRUCK ENTERING -PALLET
HYDRAULIC SCHEMATIC – w/AUX.
HYDRAULIC SCHEMATIC – Low LIFTS
FIRST SPEED
SECOND SPEED
THIRD SPEED
FOURTH SPEED
PLUGGING
ELECTRICAL SCHEMATIC MODEL 20 RESISTOR
TRACTOR INSPECTION AND LUBRICATION CHART
TRACTOR LUBRICATION AND INSPECTION POINTS
STRADDLE ATTACHMENT LUBRICATION
REACH-FORK ATTACHMENT L.UBR ICATI0N
DRIVE MOTOR INSTALLATION
DRIVE UNIT
CROSS SECTION OF DRIVE UNIT
DRIVE WHEEL
FABRICATED RING FOR REMOVING DRIVE UNIT
PROPER POSITION OF THRUST AND RADIAL RING
EXPLODED VIEW OF BRAKE ASSEMBLY
VIEW OF BRAKE SYSTEM
VIEW OF BRAKE PEDAL
STEER ING COLUMN
EXPLODED VIEW OF CASTER
PRE-LOADING CASTER SPRINGS
VIEW OF HYDRAULIC COMPONENTS
HYDRAULIC CONTROL VALVES
TABLE OF BRUSH LENGTHS AND SPRING PRESSURES
DRIVE MOTOR TERMINALS AND CIRCUITS
IDENTIFICATION OF C0NTACTORS
STANDARD TYPE A C0NTACTOR
STANDARD TYPE 8 C0NTACTOR
VIEW OF P C0NTACT0R ASSEMBLY
THE RAYMOND CCIRP0RATICIN
MODEL 20 RESISTOR
LIST OF ILLUSTRATIONS (CONT’D.)
FIG. NO. TITLE PAGE
6-25 TRANSIENT SUPPRESSOR AND DIODE ASSEMBLIES 6-55
6-26 TEST CIRCUIT FOR Low VOLT. CIRC. BREAKER 6-58
6-27 Low VOLTAGE CIRCUIT BREAKER 6-58
6-28 ELECTRICAL COMPONENTS TEST 6-59
7 – 1 WIRING O IAGRAM MODEL 20 RESISTOR 7-23
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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