OM XE60 – XE70 – XEBO Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
OM XE60 – XE70 – XEBO Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 262
Downloadable : Yes
File Type : PDF
DESCRIPTION:
OM XE60 – XE70 – XEBO Workshop Manual – PDF DOWNLOAD
Safety precautions
Description of safety symbols
This document gives the danger warnings Each of such danger warnings consists of a graphic symbol, followed by a description of the danger and its consequences, and the description of how it can be avoided. The types of warnings used are described below.
General information
Safety precautions
General safety Regulations
During maintenance and repair procedures, scrupulously follow the prescriptions indicated below and the instructions given in this manual. Maintenance operations must be performed by qualified technical personnel authorized by the manufacturer. Always work within the limits of safety, according to the standards in force.
- All service actions must be carried out with maximum care and attention.
- During maintenance operations, approved protective clothing must be worn, such as overalls, helmets, protective footwear with non-slip soles, gloves and safety goggles.
- Do not wear rings, wrist watches, jewellery, unfastened or hanging garments such as ties, torn clothing, scarves, unbuttoned jackets or blouses, or open zips, which could be caught in the moving parts.
- Operate in separate work areas specifically intended for maintenance or specially marked off to indicate work in progress.
- During maintenance operations, engage the parking brake, turn off the truck and remove the keys from the dashboard, unless expressly required by the operation being carry out.
- Ensure that the machine cannot be moved accidentally.
- The brakes are not activated when they are manually released for maintenance or repair operations: in this case provide for control of the machine using suitable chocks or similar.
- Ensure that no one is within range of any movement of the machine or equipment.
- Do not carry out any maintenance or repair on the machine with a person sitting in the seat, unless the person is qualified and necessary for execution of the operation.
- Do not switch on the machine or activate its equipment from any position other than sitting in the drivers seat.
- To avoid improper use or use in unsafe conditions, label all controls to mark that repairs are in progress.
- Do not leave the machine unattended with parts in movement.
- Immobilise the machine and all equipment or parts that are subject to maintenance while raised, or which could accidentally move.
- When carrying out operations from beneath the truck, always use a maintenance well or a bridge crane of adequate capacity.
- The areas for maintenance must be level, and must be kept dry and clean; any puddles of water or oil stains must be removed immediately.
- Do not pile up rags soaked in grease or oil: they represent a serious fire hazard. Always place them inside a closed metal container.
- If working on a sloping surface is inevitable, immobilise the machine before starting to work, and move it to a level surface as soon as this can be done with a certain margin of safety.
- Service stepladders and platforms used in the workshop or on the worksite and other equipment must conform with the accident prevention standards in force.
- After completing maintenance operations, the truck must be returned to normal conditions of use, taking care to check the correct installation of all prescribed safety and protective devices. Take care to remove all equipment from the machine, and check accurately that all parts are firmly fixed.
- To tow the truck, comply with the instruction in this manual, using the provided connection points exclusively. Make all connections carefully/ ensure than pins and/or latches foreseen are firmly fixed before starting to tow the truck. Do not remain in the vicinity of the tow bar, ropes or chains working under tension.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
OM XE60 – XE70 – XEBO Workshop Manual – PDF DOWNLOAD
00 General information
Safety precautions
Description of safety symbols
Operations Preliminary to Maintenance
To avoid accidents
General safety Regulations
Safety Regulations Relative to Operating Materials
Product information
Instruction and maintenance manual
General Forklift Description
Definition of Direction of Travel
Overall dimensions
Technical Data
Tyre characteristics
Forklift capacities – Model 60 – Masts vertical with forks= 1400 mm max.
Forklift capacities – Model 70 – Masts vertical with forks= 1400 mm max.
Forklift capacities – Model 80 – Masts vertical with forks= 1400 mm max.
Alternative lift characteristics
Abbreviations key
Pneumatic tyre inflation pressure
Lamps
Battery dimensions and weights
Internal accessibility
Safety Devices
Transporting the Forklift
Forklift Towing
Loading and Unloading Forklift
01 Technical assistance
Maintenance
Preliminary operations before commissioning
Synoptic Table of Maintenance Operations
Supply Table
02 Diagnostics
Diagnostic software
IV Workshop literature 40318042301 EN 12/2006
Table of contents
Description of the menus in the WINPCCONSOLE software 02
Description of the PARAMETER menu 02
Description of the TESTER menu 02
Parameters 02
H3D module parameters 02
H3D parameter values 02
H3D TESTER Function 02
H2601 module parameters 02
SMART DISPLAY Parameters 02
MHYRIO parameters 02
Alarms 02
H3DAlarms 02
H3D alarm decoding 02
H2601 Alarms 02
H2601 alarm decoding 02
SMART DISPLAY alarms 02
MHYRIO Alarms 02
11 Electrical motor
drive motor 11
Drive motor technical data 11
Drive motor removal/reassembly 11
Replacement of the drive motor brushes 11
Traction motor cleaning procedure 11
22 Transmission
Front axle 22
Front axle technical data 22
Front axle disconnection 22
Front axle reconnection 22
Check axle oil level 22
Axle oil change 22
Trunnions greasing 22
Transmission shaft 22
Transmission shaft technical data 22
Transmission shaft removal/reassembly 22
Propeller shaft greasing procedure 22
Workshop literature 40318042301 EN 12/2006 V
31 Carriage
Counterweight
Counterweight disconnection
Counterweight reconnection
Bonnets
Bonnet layout
Front side bonnet removal/reassembly
Rear side bonnet removal/reassembly
Front battery compartment hood removal/reassembly
Rear battery compartment hood removal/reassembly
Front panel removal/reassembly
Removal/reassembly of the operator footboard
Accessibility to the electronic parts
Lift pump accessibility
34 Driver seat
Protective roof
Removal of the protective roof
Reassembly of the protective roof
Upper stop light removal/reassembly
Fairing
Steering column panels removal/reassembly
Fairing removal/reassembly
42 Steering system
Steering column
Steering column removal/reassembly
Steering distributor
Steering distributor technical data
Steering distributor removal
Steering distributor reassembly
Steering axle
Axle description
Steering axle disconnection
Steering axle reconnection
Hub bearing replacement
Stub axle removal/reassembly
VI Workshop literature 40318042301 EN 12/2006
Table of contents @
Steering stop adjustment 42
Steering axle lubrication 42
Steering cylinder 42
Steering cylinder disconnection 42
Steering cylinder reconnection 42
Replacement of the steering cylinder gaskets 42
Pressure control 42
Power steering circuit pipe connection diagram 42
Hydraulic system pressure check and calibration for the hydraulically assisted steering
42
Hydraulically assisted steering electronic system 42
Fl8003 hydraulically assisted steering electronic system 42
46 Ruote
General
Safety regulations for wheels and rims
General information for changing tyres
Tyrewear check
Changing wheels
Front wheel change.
Rear wheel replacement procedure
Disassembly/assembly of tyres on rims with movable flange
Quick tyres assembly/disassembly
Tightening torques
Single wheel tightening torque
Twin wheel tightening torques
49 Braking system
Brake circuit
Brake circuit diagram
Brake fluid level check
Brake fluid replacement
Brake group overhaul
Air bleeding from the brake pipes
Oil chamber
Brake oil chamber removal/reassembly
Workshop literature 40318042301 EN 12/2006 VII
Table of contents
Brake pedal 49
Brake pedal removal/reassembly 49
Master cylinder 49
Master cylinder technical data 49
Description of the master cylinder operation 49
Removal/reassembly of the master cylinder or brake pump 49
Accumulator charging valve 49
Accumulator charge valve technical data 49
Parking brake 49
Removal of the parking brake lever 49
Reassembly of the parking brake lever 49
Parking brake adjustment 49
Removal/reassembly of the parking brake cables from the brake group 49
Replacement of the parking brake microswitch 49
50 Control elements
Accelerator pedal 50
Accelerator pedal technical data 50
Accelerator pedal removal/reassembly 50
Accelerator pedal adjustment 50
Joysticks 50
Joystick lift controls 50
Joystick gear selector 50
General MHYRIO Description 50
56 Display elements
Multifunction panel 56
Multifunction panel 56
Multifunction panel removal/reassembly 56
SMART DISPLAY technical specifications 56
60 Electrical/electronic system
Electronic panel 60
Electronic panel mapping 60
Electronic panel removal/reassembly 60
Cleaning of the electronic panel 60
VIII Workshop literature 40318042301 EN 12/2006
Table of contents
Drive electronic system
H3D technical specifications
H3D Connectors
Pump electronic system
H2601 technical specifications
H2601 Connectors
Fuses
Fuse Replacement
Lamps
Lamp replacement
Batteries
Front battery removal
Rear battery removal
Battery plugs/sockets
Battery plug connection diagram
Battery plug/socket replacement
71 Hydraulic components
Hydraulic circuit
Hydraulic circuit pipe connection diagram
Hydraulic circuit oil change
Supply oil filter technical characteristics
Removal/reassembly of the supply oil filter
Return oil filter technical characteristics
Removal/reassembly of the return oil filter
Technical characteristics of the manually controlled drain valve
Hydraulically assisted steering pump
Hydraulically assisted steering pump technical data
Removal/reassembly of the hydraulically assisted steering electropump
Hydraulically assisted steering motor technical characteristics
Replacement of the hydraulically assisted steering motor brushes
Cleaning of the hydraulically assisted steering pump motor
Lift pump
Lift pump technical characteristics
Lift pump removal
Lift pump reassembly
Lift pump motor technical characteristics
Removal/reassembly of the lift pump motor
Replacement of the lift pump motor brushes
Pump motor cleaning procedure
Tank
Hydraulic tank oil level check
Oil tank removal/reassembly
Electrodistributor
Electrodistributor technical data
Electrodistributor removal/reassembly
Electrodistributor decomposition
Lift distributor pressure check and calibration
Description of the tilt stop valve operation
Shut-offvalve
Stop valve technical characteristics
Anticavitation stop valve
Stop valve overpressure calibration check
Tilt cylinder
Tilt cylinder technical characteristics
Tilt cylinder removal/reassembly
Tilt cylinder disassembly
Annex
A Diagrams
Circuit diagrams
Electrical connection diagram – sheet 1 /2
Electrical connection diagram – sheet 1 /2
Steering column group- sheet 1/1
Joystick- sheet 1/1
Hydraulics diagrams
Hydraulic system diagram
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