OM Series 4557, 4548 CSR(12 16)ac CSRi(12 16)ac Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
OM Series 4557, 4548 CSR(12 16)ac CSRi(12 16)ac Workshop Manual – PDF DOWNLOAD
Language : English
Pages :44
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
OM Series 4557 4548 CSR(12 16)ac CSRi(12 16)ac Workshop Manual – PDF DOWNLOAD
00 General Information
Product information 00-1
Instruction and maintenance manual 00-1
General Forklift Description 00-1
Definition of direction of travel 00-2
Technical Data 00-3
Battery dimensions and weights 00-6
Transporting the truck 00-6
Loading and unloading the truck 00-7
Safety regulations 00-8
Description of safety symbols 00-8
Operations Preliminary to Maintenance 00-8
To avoid accidents 00-8
General Safety Rules 00-9
Safety Regulations Relative to Operating Materials 00-9
01 Service
Maintenance 01-1
General 01-1
SynopticTableofMaintenanceOperations 01-1
Supply Table 01-2
Safetyscrewstighteningtorquetable 01-2
02 Diagnostics
Connectors for diagnostics 02-1
Connectors for diagnostics 02-1
Zapi system diagnostics 02-2
Information aboutthe software 02-2
PC CONSOLE software 02-3
Description of the PC CONSOLE menus 02-5
Menu description PARAMETER 02-10
Description of the TESTER menu 02-14
Traction section parameters (MASTER) 02-16
Pump section parameters (SLAVE) 02-18
Drive section TESTER function (MASTER) 02-20
Pump section TESTER function (SLAVE) 02-21
Standard parameters table 02-22
Drive section alarms (master) 02-25
Workshop literature -45578042301 EN -10/2007
Table of contents
Pump section alanns (slave) 02-28
Analogue signal acquisition 02-31
“LES” electrical drive diagnostics 02-33
Diagnostics by means of PC 02-33
Description of the software functions 02-34
Parameter values 02-39
Alanns 02-39
11 Engine
Drive motor 11-1
Removing the drive motor 11-1
Reassembly of the drive motor 11-2
22 Reducer
Disassembly/reassembly of the reducer 22-1
Disassembly of the anchorage plate and drive reducer gearbox 22-1
Reassembly of the reducer gearbox 22-3
Reducermaintenance 22-7
Description of the reducer 22-7
Instructions for assembly/ service on the reducer 22-7
Adjustment of the bevel gear system 22-8
Reducer section 22-11
31 Truck
Bonnets 31-1
Internal accessibility 31-1
34 Driver’s compartment
II
Seat 34-1
Removalandreassemblyoftheseatandseatsupport 34-1
Step plate 34-3
Platfonn removal procedure 34-3
Platfonn gas spring removal 34-4
Platfonn gas spring disassembly 34-6
Platfonn gas spring refitting 34-6
Mobile platfonn structure removal 34-7
Workshop literature -45578042301 EN -10/2007
42 Steering
Electrical steering
Table of contents
42-1
Electric steering system 42-1
LES activation 42-2
Electrical steering system calibration 42-2
Removal and assembly of the steering motor 42-8
Reassemblyofthedrivewheel position potentiometer 42-9
46 Wheels
Wheels 46-1
Access to the drive wheel retaining nuts 46-1
Wheel Tightening Check 46-1
Wheel Wear Check 46-1
Disassembly and reassembly of the traction wheel 46-2
49 Braking
Braking devices and methods 49-1
Removal of the electromagnetic brake; 49-1
Service braking ( eABS) 49-4
Description of service braking (e-ABS) 49-4
Features of the eABS module 49-5
Alarms encoding 49-5
List of alarms 49-6
60 Electrical and electronic system
Electrical/electronic system: general 60-1
COMBI AC1 electronic control functional diagram 60-1
CHARACTERISTICSCOMBIAC1 60-2
COM BI AC1 inputs and outputs 60-4
Removal of the electric panel 60-5
Speed tables 60-8
Wiring 60-9
Changing a fuse 60-9
Power fuse installation 60-1 0
Batteries 60-11
Low battery charge indicator and counter 60-11
Battery replacement 60-12
Stand with lateral battery extraction roller unit ( optional) 60-13
Workshop literature -45578042301 EN -10/2007 Ill
Table of contents
Electrolyte Level and Density Check 60-13
Battery Recharging 60-14
71 Hydraulic components
Valve block 71-1
Valve block for versions with initial wheel lifting 71-1
Valve block for versions without initial wheel lifting 71-3
Motor – pump – tank 71-4
Removal and assembly of the tank-pump-motor unit 71-4
80 Lifting
Lift 80-1
Lift assembly 80-1
Mobile structure 80-5
Disassembly of the mobile structure 80-5
Disassembly and reassembly of the lift cylinders 80-8
Adjustment of the guide bearings for the mobile structure 80-11
Replacement of the lift cylinder gaskets 80-13
Maintenanceofthemobilestructureleversystems 80-15
Strut length adjustment 80-18
Annex
A Diagrams
IV
Wiring diagrams A-1
Connection diagram ( electrical connection) model with preliminary fork lifting function –
sheet 1/4 A-1
Connection diagram ( electrical connection) model with preliminary fork lifting function –
sheet 2/4 A-3
Connection diagram ( electrical connection) model with preliminary fork lifting function –
sheet 3/4 A-5
Circuit diagram “Cold storage room version” ( optional) model with preliminary fork lifting
function – sheet 4/4 A-7
Circuit diagram (electrical connection) model without preliminary fork lifting function –
sheet 1/4 A-9
Circuit diagram (electrical connection) model without preliminary fork lifting function –
sheet 2/4 A-11
Circuit diagram ( electrical connection) model without preliminary fork lifting function –
sheet 3/4 A-13
Workshop literature -45578042301 EN -10/2007
Table of contents
Circuit diagram ( electrical connection) model without preliminary fork lifting function –
sheet 4/4 A-15
Hydraulics diagrams A-17
Hydraulic connection diagram “DPX – TPX lifts” model with preliminary fork lifting function
– sheet 1/2 A-17
Hydraulic connection diagram “SPX lift” model with preliminary fork lifting function –
sheet 2/2 A-1 9
Hydraulic connection diagram “DPX – TPX lifts” model without preliminary fork lifting
function – sheet 1/2 A-21
Hydraulic connection diagram “SPX lift” model without preliminary fork lift function –
sheet 2/2 A-23
Workshop
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