New Holland Backhoe Loader B110 B115 Service Repair Manual
FILE DETAILS:
New Holland Backhoe Loader B110 B115 Service Repair Manual
Language : English
Pages : 993
Downloadable : YES
Format : PDF
Size : 33.0 MB
Part No : 87643846
DESCRIPTION:
New Holland Backhoe Loader B110 B115 Service Repair Manual
TO READER :
This manual has been printed for a skilful engineer to supply necessary technical information to carry out service operations on this machine. Read carefully this manual to collect correct information relevant to repair procedures.
REFERENCE:
Beyond this Service Manual, also refer to documents hereunder listed:
- Operator’s Manual
- Parts Catalogue
COMPLETE HANDBOOK FOR INSTRUCTIONS AND REPAIRS :
The complete Service Manual consists of two volumes:
LB110.B – LB115.B Service Manual “LOADER BACKHOE”
LB110.B – LB115.B Service Manual “Engine”
The Service Manuals for “Loader backhoe” and “Engine” contain the necessary technical information to carry out service and repair on machine and on engine, necessary tools to carry out those operations and information on service standard, on procedures for connection, disconnection, disassembly and assembly of parts.
TABLE OF CONTENTS:
New Holland Backhoe Loader B110 B115 Service Repair Manual
INDEX
SECTION 00 – SAFETY PRECAUTIONS
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
1 MODELS 3
2 IDENTIFICATION OF MAIN COMPONENTS 4
3 TECHNICAL SPECIFICATIONS 5
4 LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE 8
5 BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE 12
6 LIFTING CAPACITIES 15
7 LOADER BUCKET WITH FORKS DIMENSIONS AND PERFORMANCE 18
8 FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS 19
SECTION 17 – TORQUE CONVERTERS
1 POWERSHUTTLE TORQUE CONVERTER 3
11 DESCRIPTION AND OPERATION 3
12 TECHNICAL SPECIFICATIONS 4
13 OVERHAUL 4
14 INSPECTION 4
15 DISASSEMBLY AND ASSEMBLY 5
16 STALL TEST 5
17 FAULT FINDING 6
2 POWERSHIFT TORQUE CONVERTER 7
21 DESCRIPTION AND OPERATION 7
22 TECHNICAL SPECIFICATIONS 8
23 OVERHAUL 8
24 INSPECTION 9
25 DISASSEMBLY AND ASSEMBLY 9
26 STALL TEST 11
27 FAULT FINDING 12
SECTION 21 – TRANSMISSION
1 POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025” 3
11 TECHNICAL SPECIFICATIONS 3
12 TIGHTENING TORQUES 5
13 TRANSMISSION CONTROLS 6
14 LUBRICATION 11
15 TRANSMISSION OIL FLOW AND SUPPLY 12
16 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS 18
17 TRANSMISSION POWER FLOW 19
18 TRANSMISSION 4WD COMPONENTS 23
19 TRANSMISSION REMOVAL 28
110 DISASSEMBLY AND ASSEMBLY 29
111 FAULT FINDING 87
112 SPECIAL TOOLS 90
2
2 POWERSHIFT TRANSMISSION “DANA T16000” 91
21 TECHNICAL SPECIFICATIONS 91
22 TRANSMISSION CONTROLS 92
23 LUBRICATION 102
24 PRESSURE SPECIFICATIONS AND CHECK POINTS 103
25 TRANSMISSION COOLER 105
26 TRANSMISSION HYDRAULIC DIAGRAM 106
27 OPERATION 107
28 POWER FLOWS 114
29 GEAR AND CLUTCH LAY OUT 129
210 TRANSMISSION REMOVAL AND INSTALLATION 130
211 TRANSMISSION COMPONENTS 134
212 DISASSEMBLY AND ASSEMBLY 152
213 SPECIAL TOOLS 261
214 FAULT FINDING 262
215 FAULT FINDING 264
SECTION 25 – FRONT AXLES
1 FRONT AXLE 4WD “CARRARO” 3
11 TECHNICAL SPECIFICATIONS 3
12 DISASSEMBLY AND ASSEMBLY 9
13 FAULT FINDING 55
2 FRONT AXLE 4WS “CARRARO” 58
21 TECHNICAL SPECIFICATIONS 58
22 DISASSEMBLY AND ASSEMBLY 62
23 FAULT FINDING 115
3 SPECIAL TOOLS 118
SECTION 27 – REAR AXLE
1 REAR AXLE 2WS 3
11 DESCRIPTION AND OPERATION 3
12 TECHNICAL SPECIFICATIONS 6
13 DISASSEMBLY AND ASSEMBLY 8
14 FAULT FINDING 27
2 REAR AXLE 4WS “CARRARO” 28
21 TECHNICAL SPECIFICATIONS 28
22 DISASSEMBLY AND ASSEMBLY 32
23 FAULT FINDING 81
3 SPECIAL TOOLS 84
SECTION 33 – BRAKES SYSTEM
1 TECHNICAL SPECIFICATIONS 3
2 HAND BRAKE 6
21 HAND BRAKE ADJUSTMENT 7
3 BRAKE CYLINDERS 8
4 OIL BRAKE TANK 13
5 BLEEDING PROCEDURE 13
3
SECTION 35 – HYDRAULIC SYSTEM
1 HYDRAULIC DIAGRAMS 3
11 HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS 3
12 HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS 5
13 HYDRAULIC DIAGRAM – 2WS CENTRE PIVOT PILOT MODELS 7
14 HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS 9
15 HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODELS 11
16 HYDRAULIC DIAGRAM – 4WS CENTRE PIVOT PILOT MODELS 13
2 HYDRAULIC PUMP 15
21 DESCRIPTION AND OPERATION 15
22 TECHNICAL SPECIFICATIONS 15
23 LOAD SENSING VALVE 17
24 REMOVAL 19
25 COMPONENTS 20
26 DISASSEMBLY AND ASSEMBLY 21
3 CONTROL VALVES 25
31 CONTROL VALVES “REXROTH” (MECHANICAL MODELS) 25
32 CONTROL VALVES “REXROTH” (PILOT MODELS) 41
33 SOLENOID VALVE FOR PILOTING THE BACKHOE CONTROL VALVE
(WITH HYDRAULIC CONTROL) 50
34 RELIEF VALVES 53
35 ACCUMULATOR GLIDE RIDE “PARKER” 61
4 HYDRAULIC SWING SYSTEM 64
41 DESCRIPTION AND OPERATION 64
42 HYDRAULIC OIL FLOW 65
5 HYDRAULIC CYLINDERS 67
51 LOADER CYLINDER 68
52 LOADER BUCKET CYLINDER 74
53 4X1 BUCKET CYLINDER 80
54 BACKHOE BOOM CYLINDER 83
55 BACKHOE DIPPER CYLINDER 87
56 BACKHOE BUCKET CYLINDER 91
57 SHORT AND LONG TELESCOPIC CYLINDER 95
58 STABILIZER CYLINDER (CENTRE PIVOT MODELS) 99
59 STABILIZER CYLINDER (SIDESHIFT MODELS) 103
510 SWING CYLINDER 107
511 BACKHOE SIDESHIFT LOCKING CYLINDER (SIDESHIFT) 111
512 SPECIAL TOOLS 113
6 HYDRAULIC CONTROL LEVERS 114
61 TECHNICAL SPECIFICATIONS 114
62 DESCRIPTION AND OPERATION 115
63 DISASSEMBLY AND ASSEMBLY 118
64 CONTROL LEVER VALVE 121
7 FAULT FINDING AND FLOW TESTING 124
71 PRELIMINARY CHECKS 124
72 FAULT FINDING (WITH “REXROTH” CONTROL VALVES) 125
4
SECTION 39 – CHASSIS
1 DESCRIPTION AND OPERATION 3
2 REMOVAL AND INSTALLATION COMPONENTS 6
21 COMPONENTS WITHIN THE CHASSIS 6
22 COMPONENTS BELOW THE CHASSIS 7
23 COMPONENTS ATTACHED OUTSIDE THE CHASSIS 9
24 COMPONENTS ATTACHED ABOVE THE CHASSIS 10
25 TIGHTENING TORQUES 12
SECTION 41 – STEERING SYSTEM
1 STEERING SYSTEM 2WS 4
2 STEERING SYSTEM 4WS 7
3 POWER STEERING 12
31 TECHNICAL SPECIFICATIONS 13
32 COMPONENTS 15
33 DISASSEMBLY AND ASSEMBLY 16
34 SPECIAL TOOLS 33
35 FAULT FINDING 33
SECTION 50 – CAB HEATING AND AIR CONDITIONING
1 TECHNICAL SPECIFICATIONS 3
2 CAB HEATING 5
21 DESCRIPTION AND OPERATION 5
3 AIR CONDITIONING 12
31 PRINCIPALS OF AIR CONDITIONING 12
32 SAFETY PRECAUTIONS 16
33 DESCRIPTION AND OPERATION 17
34 FAULT FINDING AND TESTING 25
35 FLUSHING THE SYSTEM 43
36 EVACUATING THE SYSTEM 45
37 CHARGING THE SYSTEM 46
38 COMPONENTS OVERHAUL 47
39 COMPRESSOR 52
310 SPECIAL TOOLS 66
SECTION 55 – ELECTRICAL SYSTEM
1 GENERALITIES 3
11 TEMPORARY WIRING HARNESS REPAIR 3
12 FAULT FINDING 4
2 ELECTRICAL DIAGRAMS 5
21 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB 5
22 ELECTRICAL DIAGRAMS – POWERSHIFT CAB 22
23 ELECTRICAL DIAGRAMS – 4WS 39
3 CONTROLS AND INSTRUMENTS 57
31 FRONT INSTRUMENT PANEL 57
32 CALIBRATION OF SPEEDOMETER 59
33 SIDE INSTRUMENT PANEL 60
34 IMMOBILISER CIRCUIT 64
5
4 DIAGNOSTICS DISPLAY 65
41 SYMBOL 66
42 SETUP MENU 67
43 SETUP MENU 68
44 PROCEDURE ABOUT SELF TEST 69
45 ON BOARD ERROR CODE RETRIEVAL 70
46 BACKLIGHTING AND DIMMING 71
47 WORK HOURS 72
48 FUNCTIONAL DESCRIPTION 73
49 MAINTENANCE 79
410 WARNING MESSAGES 80
5 STARTING SYSTEM 86
51 DESCRIPTION AND OPERATION 86
52 FAULT FINDING 87
53 STARTER MOTOR 90
6 ALTERNATOR 96
61 TECHNICAL SPECIFICATIONS 96
62 DESCRIPTION AND OPERATION 96
63 COMPONENTS 98
64 REMOVAL 99
65 PRELIMINARY CHECK AND TESTS 100
66 FAULT FINDING 109
7 BATTERY 110
71 TECHNICAL SPECIFICATIONS 110
72 DESCRIPTION AND OPERATION 110
73 BATTERY REPLACEMENT 111
74 MAINTENANCE 113
75 TESTS 115
76 CONNECTING A BOOSTER BATTERY 117
77 BATTERY MASTER SWITCH 117
8 COMPONENT TESTING 118
81 GENERAL INTRODUCTION 118
82 COMPONENT TESTING 119
83 GROUND POINTS 119
84 KEY-START AND STOP SWITCH 121
85 ALTERNATOR 122
86 TRANSMISSIONS 122
87 PARKING BRAKE SWITCH 126
88 CAB 127
89 4WD SWITCH 132
810 BRAKE PEDAL SWITCHES 132
811 BRAKE OIL LEVEL SWITCH 133
812 FRONT WORK LAMP SWITCH (1) – REAR WORK LAMP SWITCH (2) MAIN LIGHT SWITCH 133
813 HAZARD SWITCH 134
814 FLASHER MODULE 134
815 MULTI FUNCTION SWITCH 135
816 FRONT WIPER MOTOR (1) – REAR WIPER MOTOR – (2) 135
817 4WS -STEERING SELECTOR SWITCH 136
818 STEERING CONTROL UNIT 137
819 4WS REAR AXLE STEERING SENSOR 139
820 4WS FRONT AXLE STEERING SENSOR 139
821 STEERING SOLENOIDS 140
6
822 DIFFERENTIAL LOCK SWITCH (1) 141
823 LOADER 142
824 BACKHOE 144
825 REVERSING BUZZER 149
826 FUEL LEVEL SENDER 149
SECTION 82 – LOADER
1 LOADER ATTACHMENT CONTROLS 4
2 LOADER BUCKET SELF LEVELING 7
3 LOADER ATTACHMENT SAFETY STRUT 10
4 LOADER BUCKET REMOVAL 12
5 LOADER REMOVAL (2WS) 15
6 LOADER REMOVAL (4WS) 17
SECTION 84 – BACKHOE
1 DESCRIPTION AND OPERATION 3
2 BACKHOE ATTACHMENT MECHANICAL CONTROL VERSION 6
3 BACKHOE ATTACHMENT HYDRAULIC CONTROLS VERSION 14
4 REMOVAL AND INSTALLATION 16
5 TELESCOPIC DIPPER REVISION 26
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com