Mitsubishi Forklift FD100NZ FD120NZ FD135NZ FD150ANZ Service Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi Forklift FD100NZ FD120NZ FD135NZ FD150ANZ Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Mitsubishi
DESCRIPTION:
Mitsubishi Forklift FD100NZ FD120NZ FD135NZ FD150ANZ Service Manual – PDF DOWNLOAD
For use with 6016-TL Engine Service Manual.
Pub.No :99799-21000
FOREWORD:
This service manual is a guide for servicing Mitsubishi Forklift Trucks. The long productive life of your forklift truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild the forklift truck. The descriptions, illustrations and specifications contained in this manual are for forklift trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference. For engine servicing, please refer to the applicable engine service manual.
SAFETY :
The proper and safe lubrication and maintenance for these forklift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the OPERATION & MAINTENANCE MANUAL. Read and understand the OPERATION & MAINTENANCE MANUAL before performing any lubrication or maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death.
The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. – Do not operate these trucks unless you have read and understood the instructions in the OPERATION & MAINTENANCE MANUAL. Improper truck operation is dangerous and could result in injury or death. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.
TABLE OF CONTENTS:
Mitsubishi Forklift FD100NZ FD120NZ FD135NZ FD150ANZ Service Manual – PDF DOWNLOAD
Chapter 1GENERAL INFORMATION
1 Model View 1-1
2 Applicable Truck Model 1-2
3 Serial Number Locations 1-3
4 Technical Data 1-4
4 1 Dimensions 1-5
4 2 Performance 1-6
Chapter 2 COOLING SYSTEM
1 Specifications 2-1
2 Structure 2-2
3 Removing Radiator and Intercooler 2-3
3 1 Preparation 2-3
3 2 Removal Sequence 2-3
3 3 Suggestions for Removal 2-4
4 Inspection and Adjustment of Radiator and Intercooler 2-5
4 1 Intercooler 2-5
4 2 Inspecting Fan Belt 2-5
4 3 Radiator 2-5
4 4 Antifreeze and Cooling Water 2-6
5 Installing Radiator and Intercooler 2-6
5 1 Suggestions for Installation 2-6
6 Troubleshooting 2-7
6 1 Service Data 2-8
Chapter 3 ELECTRICAL SYSTEM
1 Specifications 3-1
2 Chassis Electrical Devices and Wiring Outline 3-2
2 1 Relay Box 3-3
3 Structure 3-4
3 1 Console Box 3-4
3 2 Function of Meter Panel 3-5
3 3 Side Panel 3-7
3 4 Key Switch (Anti-Restart Switch) 3-9
3 5 Combination Switch 3-10
3 6 Fuse Box Connection Table (Chassis) 3-13
4 Disassembling Console Box 3-14
4 1 Preparation 3-14
4 2 Disassembly Sequence 3-14
5 Reassembling Console Box 3-14
6 Battery and Maintenance 3-15
6 1 Electrolyte Specific Gravity (S G ) and Charging Adjustment 3-15
6 2 Electrolyte Specific Gravity and State of Charge 3-15
6 3 Precautions for Charging Battery 3-15
TABLE OF CONTENTS
TOC-2
6 4 Precautions to Handle Alternator Charging System 3-16
7 Troubleshooting 3-17
7 1 Starter System 3-17
7 2 Gauges 3-17
7 3 Lighting System 3-18
7 4 Alarm Unit 3-19
7 5 Battery 3-19
8 Electrical Schematic 3-20
Chapter 4 CONTROLLERS
1 Outline 4-1
1 1 System Configuration 4-1
1 2 Color coding 4-3
1 3 Controller External View 4-4
2 Service Tool Functions 4-12
2 1 Menu structure 4-12
2 2 Input Monitor and Output Monitor 4-13
2 3 Fault Status 4-17
2 4 Fault History 4-18
3 Error Code List 4-19
4 Troubleshooting 4-20
4 1 General Precautions 4-20
4 2 VCM-3 Memory Check Error (F01) 4-22
4 3 VCM-3 Battery Voltage Error (F02) 4-24
4 4 VCM-3 Communication Error (F03) 4-26
4 5 MP Communication Error (F07) 4-28
4 6 Lift Lever Neutral Error (F10) 4-30
4 7 Tilt Lever Neutral Error (F11) 4-32
4 8 Attachment 1 Lever Neutral Error (F12) 4-34
4 9 Attachment 2 Lever Neutral Error (F13) 4-36
4 10 Attachment 3 Lever Neutral Error (F14) 4-38
4 11 Shift Lever Error (F16) 4-40
4 12 Vehicle Speed Error (F17) 4-41
4 13 Lift Lever Error (F20) 4-42
4 14 Tilt Lever Error (F22) 4-44
4 15 Attachment 1 Lever Error (F24) 4-46
4 16 Attachment 2 Lever Error (F26) 4-48
4 17 Attachment 3 Lever Error (F28) 4-50
4 18 Joystick Lever Error (F29) 4-52
4 19 VCM-3 Sensor Voltage Error (F31) 4-54
4 20 Vehicle Speed Sensor Error (F34) 4-56
4 21 Output Unit Error (F41) 4-58
4 22 Output Unit Life Control Signal (F42) 4-58
4 23 Output Unit Memory Check Error (F43) 4-59
4 24 Output Unit PWM Voltage Error (F44) 4-60
4 25 Output Unit Communication Error (F45) 4-62
4 26 Input Unit Error (F46) 4-64
4 27 Input Unit Life Control Signal (F47) 4-65
TABLE OF CONTENTS
TOC-3
4 28 Input Unit Memory Check Error (F48) 4-66
4 29 Input Unit Communication Error (F49) 4-66
4 30 Lift Up Solenoid Error (F50) 4-68
4 31 Lift Down Solenoid Error (F52) 4-70
4 32 Lift Solenoid Leak (F54) 4-72
4 33 Tilt Forward Solenoid Error (F55) 4-76
4 34 Tilt Backward Solenoid Error (F57) 4-78
4 35 Tilt Solenoid Leak (F59) 4-80
4 36 Attachment 1A Solenoid Error (F60) 4-84
4 37 Attachment 1B Solenoid Error (F62) 4-86
4 38 Attachment 1 Solenoid Leak (F64) 4-88
4 39 Attachment 2A Solenoid Error (F65) 4-92
4 40 Attachment 2B Solenoid Error (F67) 4-94
4 41 Attachment 2 Solenoid Leak (F69) 4-96
4 42 Attachment 3A Solenoid Error (F70) 4-100
4 43 Attachment 3B Solenoid Error (F72) 4-102
4 44 Attachment 3 Solenoid Leak (F74) 4-104
4 45 Unload Solenoid Error (F75) 4-108
4 46 Unload Solenoid Leak (F79) 4-110
4 47 Transmission Forward Solenoid Error (F85) 4-112
4 48 Transmission Backward Solenoid Error (F87) 4-114
4 49 Transmission Solenoid Leak (F89) 4-116
4 50 VCM3-OP Memory Check Error (F91) 4-118
4 51 VCM3-OP Battery Voltage Error (F92) 4-120
4 52 VCM3-OP Speed Change Solenoid 1 Error (F93) 4-122
4 53 VCM3-OP Speed Change Solenoid 2 Error (F94) 4-124
4 54 VCM3-OP Speed Change Solenoid Leak (F95) 4-126
4 55 VCM3-OP Setting Error (F96) 4-128
4 56 VCM3-OP Communication Error (F97) 4-130
Chapter 6 POWER TRAIN
1 Specifications 6-1
2 Structure 6-2
3 Reduction Ratio 6-3
4 Removal and Installation of Engine and Transmission Unit 6-4
4 1 Preparation 6-4
4 2 Removing Covers and Engine Control Cables 6-5
4 3 Removing Harnesses 6-6
4 4 Disconnecting Pipes and Hoses 6-8
4 5 Preparation for Removal of Engine and Transmission Unit 6-9
4 6 Removing Engine and Transmission 6-10
5 Installing Engine and Transmission 6-11
5 1 Suggestions for Installation 6-11
5 2 Capacity and Brand of Oils and Cooling Water 6-13
TABLE OF CONTENTS
TOC-4
Chapter 7 3-SPEED POWERSHIFT TRANSMISSION
1 Specifications 7-1
2 Structure 7-2
2 1 Torque converter 7-2
2 2 Transmission 7-3
2 3 Power Flow – Forward 7-4
2 4 Power Flow – Reverse 7-5
2 5 Control Valve 7-6
2 6 Main Regulator Valve 7-6
2 7 3-Speed Transmission Hydraulic Circuit 7-7
2 8 Automatic 3-Speed Shift Mechanism 7-9
2 9 Torque Converter Drive Control 7-10
3 Removing Transmission 7-11
3 1 Removing Torque Converter 7-11
4 Installing Transmission 7-12
5 Disassembling Torque Converter 7-13
5 1 Disassembly Sequence 7-13
5 2 Suggestions for Disassembly 7-13
6 Inspecting and Correcting Torque Converter 7-14
7 Reassembling Torque Converter 7-17
7 1 Reassembly Sequence 7-17
7 2 Suggestions for Torque Converter Reassembly 7-18
8 Disassembling Transmission 7-19
8 1 Disassembly Sequence of Control Valve and External Parts 7-19
8 2 Disassembling Transmission Cover and Output, 1st/3rd Clutch,
Forward Clutch, Reverse Clutch, and Input Shafts 7-20
8 3 Suggestions for Transmission Disassembly 7-21
8 4 Disassembly Sequence of Stator Shaft and Oil Pump 7-23
8 5 Suggestions for Oil Pump Disassembly 7-24
8 6 Disassembly Sequence of Forward Clutch Shaft Assembly 7-26
8 7 Suggestions for Disassembly of Forward Clutch Shaft Assembly 7-27
8 8 Disassembly Sequence of 1st/3rd Speed Clutch Shaft Assembly 7-28
8 9 Suggestions for Disassembly of 1st/3rd Clutch Shaft Assembly 7-28
8 10 Disassembly Sequence of Reverser Clutch Shaft Assembly 7-29
8 11 Suggestions for Disassembly of Reverse Clutch Shaft Assembly 7-29
9 Inspecting and Correcting Transmission 7-30
10 Reassembling Transmission 7-33
10 1 Reassembly Sequence of Forward Clutch Assembly
(1st/3rd Clutch Shaft Assembly) (Reverse Clutch Shaft Assembly) 7-33
10 2 Suggestions for Reassembly of Forward Clutch Assembly
(1st/3rd Clutch Shaft Assembly) (Reverse Clutch Shaft Assembly) 7-34
10 3 Reassembly Sequence of Stator Shaft and Oil Pump 7-35
10 4 Suggestions for Stator Shaft and Oil Pump Reassembly 7-36
10 5 Reassembly Sequence of Input Shaft, Forward Clutch, 1st/3rd Speed Clutch,
Reverse Clutch, Output Shafts and Transmission Cover 7-37
10 6 Suggestions for Reassembly of Input Shaft, Forward Clutch, 1st/3rd Speed
Clutch, Reverse Clutch, Output Shafts and Transmission Cover 7-38
TABLE OF CONTENTS
TOC-5
10 7 Reassembly Sequence of Control Valve and External Parts 7-40
11 Disassembling Control Valve 7-41
11 1 Disassembly Sequence 7-41
12 Inspecting and Correcting Control Valve 7-42
13 Reassembling Control Valve 7-43
13 1 Preparation 7-43
13 2 Reassembly Sequence 7-43
13 3 Suggestions for Control Valve Reassembly 7-43
14 Disassembling Main Regulator Valve 7-44
14 1 Disassembly Sequence 7-44
15 Inspecting and Correcting of Main Regulator Valve 7-44
16 Reassembling Main Regulator Valve 7-44
16 1 Suggestions for Reassembly 7-44
17 Adjustment 7-45
17 1 Adjusting Brake Pedal and Inching Pedal 7-45
17 2 Measuring Oil Pressure 7-47
17 3 Measuring Stall Speed 7-50
17 4 10 m (33 ft) Acceleration Test 7-50
17 5 Testing Automatic 3-Speed Transmission Functions 7-51
18 Troubleshooting 7-52
19 Service Data 7-57
19 1 Stall Speed and Oil Pressure 7-57
19 2 Pump Boss 7-57
19 3 Pilot Boss 7-58
19 4 Oil Pump 7-58
19 5 Stator 7-59
19 6 Flexible Plate 7-60
19 7 Clutch 7-61
19 8 Input Shaft, Forward, Reverse, and 1st/ 3rd Speed Clutch Shafts,
and Servo Case 7-62
19 9 Backlash of Gears 7-63
19 10 Control Valve 7-64
19 11 Main Regulator Valve 7-65
19 12 Inching Pedal Control 7-65
Chapter 8 FRONT AXLE AND REDUCTION DIFFERENTIAL
1 Specifications 8-1
2 Structure 8-2
2 1 Outline 8-2
2 2 Reduction Differential 8-4
3 Removing Front Wheels 8-5
3 1 Preparation 8-5
3 2 Removal Sequence 8-5
3 3 Suggestions for Removal 8-6
4 Installing Front Wheels 8-7
4 1 Suggestions for Installation 8-7
TABLE OF CONTENTS
TOC-6
5 Removing Front Axle and Reduction Differential 8-8
5 1 Preparation 8-8
5 2 Removal Sequence 8-9
5 3 Suggestions for Removal 8-10
6 Installing Front Axle and Reduction Differential 8-11
6 1 Suggestions for Installation 8-11
7 Removing Reduction Differential 8-12
7 1 Preparation 8-12
7 2 Removal Sequence 8-12
7 3 Suggestions for Removal 8-12
8 Installing Reduction Differential 8-13
8 1 Suggestions for Installation 8-13
9 Disassembling Hub Reduction 8-14
9 1 Preparation (On-truck Condition) 8-14
9 2 Disassembly Sequence of Hub Reduction 8-14
9 3 Suggestions for Hub Reduction Disassembly 8-15
9 4 Disassembly Sequence of Wheel Brake 8-16
9 5 Suggestions for Wheel Brake Disassembly 8-16
10 Inspecting and Correcting Hub Reduction 8-17
10 1 Reassembly Sequence of Wheel Brake 8-18
10 2 Suggestions for Wheel Brake Reassembly 8-18
10 3 Reassembly Sequence of Hub Reduction 8-19
10 4 Suggestions for Reassembling of Hub Reduction 8-20
11 Disassembling Reduction Differential 8-22
11 1 Preparation 8-22
11 2 Disassembly Sequence of Differential Gear Assembly 8-23
11 3 Suggestions for Disassembling of Differential Gear Assembly 8-23
11 4 Disassembly Sequence of Reduction and Parking Brake Assembly 8-24
11 5 Suggestions for Disassembling of Reduction
and Parking Brake Assembly 8-24
11 6 Inspecting and Correcting Reduction and Parking Brake Assembly 8-25
12 Reassembling Reduction Differential 8-27
12 1 Reassembly Sequence of Differential Gear Assembly 8-27
12 2 Suggestions for Reassembling Differential Gear Assembly 8-28
12 3 Adjusting Preload of Reduction Pinion 8-30
12 4 Adjusting the Contact Between Gear and Pinion Teeth 8-32
12 5 Reassembly Sequence of Reduction and Parking Brake Assembly 8-36
12 6 Reassembling Reduction and Parking Brake Assembly 8-37
12 7 Assembly Sequence of Reduction Differential 8-38
12 8 Suggestions for Reassembling of Reduction Differential 8-38
13 Troubleshooting 8-39
14 Service Data 8-40
14 1 Front Axle 8-40
14 2 Reduction Differential 8-42
TABLE OF CONTENTS
TOC-7
Chapter 9 REAR AXLE
1 Specifications 9-1
2 Structure 9-2
2 1 Rear Axle 9-2
2 2 Power Steering Cylinder 9-3
3 Removing Rear Wheel 9-4
3 1 Preparation 9-4
3 2 Removal Sequence 9-4
3 3 Suggestions for Removal 9-5
4 Installing Rear Wheel 9-5
4 1 Suggestions for Installation 9-5
5 Removing Rear Axle 9-6
5 1 Preparation 9-6
5 2 Removal Sequence 9-6
6 Installing Rear Axle 9-8
6 1 Suggestions for Installation 9-8
7 Disassembling Rear Axle Assembly 9-9
7 1 Disassembly Sequence 9-9
7 2 Suggestions for Removal 9-10
8 Reassembling Rear Axle 9-12
8 1 Reassembly Sequence 9-12
9 Disassembling Power Steering Cylinder 9-17
9 1 Disassembly Sequence 9-17
9 2 Suggestions for Disassembly 9-18
10 Inspecting and Adjusting Power Steering Cylinder 9-19
11 Reassembling Power Steering Cylinder 9-20
11 1 Reassembly Sequence 9-20
11 2 Suggestions for Reassembly 9-20
12 Adjustment 9-22
12 1 Measuring Minimum Turning Radius 9-22
13 Troubleshooting 9-23
14 Service Data 9-24
14 1 Rear Axle 9-24
14 2 Power Steering Cylinder 9-25
Chapter 10 BRAKE SYSTEM
1 Specifications 10-1
2 Structure 10-2
2 1 Outline of Wheel Brake System 10-2
2 2 Air Governor 10-3
2 3 Relay Valve 10-4
2 4 Brake Control Valve 10-6
2 5 Air Master 10-7
2 6 Wheel Brake 10-10
2 7 Parking Brake System 10-11
TABLE OF CONTENTS
TOC-8
2 8 Parking Brake Lever 10-12
2 9 Parking Brake 10-13
3 Removing Wheel Brake 10-14
3 1 Preparation 10-14
3 2 Removal Sequence 10-14
3 3 Suggestions for Removal 10-15
4 Installing Wheel Brake 10-17
4 1 Suggestions for Installation 10-17
5 Disassembling Wheel Brake 10-18
5 1 Disassembly Sequence 10-18
5 2 Suggestions for Disassembly 10-19
6 Inspecting and Correcting Wheel Brake 10-20
7 Reassembling Wheel Brake 10-21
7 1 Reassembly Sequence of Wheel Brake 10-21
7 2 Suggestions for Reassembly 10-22
8 Disassembling Wheel Cylinder 10-24
8 1 Disassembly Sequence of Wheel Cylinder 10-24
9 Inspecting and Correcting Wheel Cylinder 10-25
10 Reassembling Wheel Cylinder 10-25
10 1 Suggestions for Reassembly 10-25
11 Disassembling Air Governor 10-26
11 1 Disassembly Sequence 10-26
12 Reassembling Air Governor 10-26
13 Disassembling Air Master 10-27
13 1 Disassembly Sequence 10-27
13 2 Suggestions for Disassembly 10-27
14 Reassembling Air Master 10-28
14 1 Suggestions for Reassembly 10-28
15 Disassembling Parking Brake 10-29
15 1 Disassembly Sequence 10-29
16 Inspecting and Correcting Parking Brake 10-30
17 Reassembling Parking Brake 10-30
17 1 Suggestions for Reassembly 10-30
18 Disassembling Brake Control Valve 10-31
18 1 Disassembly Sequence 10-31
19 Reassembling Brake Control Valve 10-32
19 1 Suggestions for Reassembly 10-32
20 Disassembling Air Dryer 10-33
20 1 Disassembly Sequence 10-33
21 Inspecting and Correcting Air Dryer 10-34
21 1 Scheduled Inspection of Air Dryer 10-34
22 Reassembling Air Dryer 10-35
22 1 Suggestions for Reassembly 10-35
23 Adjustment and Operational Test 10-37
TABLE OF CONTENTS
TOC-9
23 1 Inspecting Wheel Brake 10-37
23 2 Bleeding Brake System 10-39
23 3 Bleeding Brake Pedal 10-40
23 4 Inspecting Brake Control Valve 10-40
23 5 Adjusting Parking Brake 10-41
24 Troubleshooting 10-42
24 1 Wheel Brake 10-42
24 2 Parking Brake 10-43
24 3 Air Dryer 10-43
25 Service Data 10-44
25 1 Brake Pedal 10-44
25 2 Brake Control Valve 10-44
25 3 Air Master 10-45
25 4 Wheel Brake 10-47
25 5 Wheel Cylinder 10-48
25 6 Parking Brake Lever 10-48
25 7 Parking Brake Drum 10-49
25 8 Air Dryer 10-50
Chapter 12 HYDRAULIC SYSTEM
1 Specifications 12-1
2 Structure 12-2
2 1 Hydraulic Line 12-2
2 2 Hydraulic Tank 12-3
2 3 Priority Valve 12-4
2 4 Control Valve 12-5
2 5 Lift and Tilt Cylinders 12-6
2 6 Flow Regulator Valve 12-7
3 Removing Control Valve 12-7
3 1 Preparation 12-7
3 2 Removal Sequence 12-8
3 3 Suggestions for Removal 12-8
4 Removing Lift Cylinders 12-9
4 1 Suggestions for Removal 12-10
5 Installing Lift Cylinders 12-10
5 1 Suggestions for Installation 12-10
6 Removing Tilt Cylinders 12-11
6 1 Preparation 12-11
6 2 Removal Sequence 12-11
6 3 Suggestions for Removal 12-12
7 Removing Gear Pump 12-13
8 Disassembling Gear Pump 12-14
8 1 Preparation 12-14
8 2 Disassembly Sequence 12-14
8 3 Suggestions for Disassembly 12-15
9 Inspecting and Correcting Gear Pump 12-16
TABLE OF CONTENTS
TOC-10
10 Reassembling Gear Pump 12-18
10 1 Preparation 12-18
10 2 Suggestions for Reassembly 12-18
11 Installing Gear Pump 12-19
12 Disassembling Priority Valve 12-20
12 1 Disassembly Sequence 12-20
12 2 Suggestions for Disassembly 12-20
13 Reassembling Priority Valve 12-20
13 1 Suggestions for Reassembly 12-20
14 Disassembly and Reassembly of Control Valve 12-21
14 1 Disassembly Sequence 12-21
14 2 Reassembly Sequence 12-21
14 3 Suggestions for Reassembly 12-21
14 4 Disassembling Inlet Valve Assembly 12-22
14 5 Cleaning and Inspecting Inlet Valve Assembly 12-27
14 6 Reassembling Inlet Valve Assembly 12-27
14 7 Disassembly and Reassembly of Tilt Valve Assembly 12-31
14 8 Cleaning and Inspection of Tilt Valve Assembly 12-33
14 9 Reassembling Tilt Valve Assembly 12-33
14 10 Disassembly and Reassembly of Attachment Valve Assembly 12-35
14 11 Cleaning and Inspecting Attachment Valve Assembly 12-37
14 12 Reassembling Attachment Valve Assembly 12-37
15 Disassembling Flow Regulator Valve 12-39
15 1 Disassembly Sequence 12-39
16 Inspecting and Correcting Flow Regulator Valve 12-39
17 Reassembling Flow Regulator Valve 12-39
18 Disassembling Lift Cylinder 12-40
18 1 Disassembly Sequence 12-40
18 2 Suggestions for Disassembly 12-40
19 Inspecting Cylinder 12-42
20 Reassembling Lift Cylinder 12-44
20 1 Reassembly Sequence 12-44
20 2 Suggestions for Reassembly 12-44
21 Disassembling Tilt Cylinder 12-46
21 1 Disassembly Sequence 12-46
21 2 Suggestions for Disassembly 12-47
22 Inspecting and Correcting Tilt Cylinder 12-48
23 Reassembling Tilt Cylinder 12-50
23 1 Reassembly Sequence 12-50
23 2 Suggestions for Reassembly 12-50
24 Inspecting and Adjusting Hydraulic System 12-51
24 1 Hydraulic Oil 12-51
24 2 Test Operation of Gear Pump 12-51
24 3 Control Valve 12-52
24 4 Adjusting Main Relief Valve 12-53
24 5 Checking Priority Valve Function 12-54
TABLE OF CONTENTS
TOC-11
25 Tests 12-55
25 1 Vertical Drift Test 12-55
25 2 Tilt Drift Test 12-55
26 Troubleshooting 12-56
27 Service Data 12-59
27 1 Gear Pump 12-59
27 2 Control Valve 12-60
27 3 Priority Valve 12-61
27 4 Hydraulic Tank 12-62
27 5 Flow Regulator Valve 12-63
27 6 Lift Cylinder 12-64
27 7 Tilt Cylinder 12-65
Chapter 13 MASTS AND FORKS
1 Specifications 13-1
2 Structure 13-2
3 Removing Mast and Lift Bracket 13-3
3 1 Removal Sequence 13-3
3 2 Suggestions for Removal 13-4
4 Disassembling Mast Assembly 13-6
4 1 Disassembly Sequence 13-6
4 2 Suggestions for Disassembly 13-7
5 Inspecting and Correcting Mast Assembly 13-7
6 Reassembling Mast Assembly 13-9
6 1 Suggestions for Reassembly 13-9
7 Adjusting Mast Assembly 13-14
8 Troubleshooting 13-17
9 Service Data 13-18
Chapter 14 FORK POSITIONER
1 Applicable Attachment Model 14-1
1 1 Simultaneous Move Fork Positioner 14-1
1 2 Independent Move Fork Positioner 14-1
2 Specifications 14-2
2 1 Fork Positioner 14-2
2 2 Applicable Fork Blade 14-3
3 Structure 14-4
4 Removing Fork Positioner 14-5
4 1 Preparation 14-5
4 2 Removal Sequence of Fork Positioner (Simultaneous Move Type) 14-5
4 3 Removal Sequence of Fork Positioner (Independent Move Type) 14-6
4 4 Suggestions for Removal of Fork Positioner 14-7
5 Inspecting and Correcting Fork Positioner 14-9
6 Installing Fork Positioner 14-9
TABLE OF CONTENTS
TOC-12
6 1 Suggestions for Installation 14-9
7 Disassembling Fork Positioner Cylinder 14-10
7 1 Disassembly Sequence 14-10
7 2 Suggestions for Disassembly 14-11
8 Inspecting and Correcting Fork Positioner Cylinder 14-11
9 Reassembling Fork Positioner Cylinder 14-14
9 1 Reassembly Sequence 14-14
9 2 Suggestions for Reassembly 14-14
10 Inspection and Adjustment after Reassembly of Fork Positioner 14-15
11 Troubleshooting 14-15
12 Service Data 14-16
Chapter 15 Service Data
1 Maintenance Schedule 15-1
2 Tightening Torques for Standard Bolts and Nuts 15-15
2 1 Metric fine thread 15-15
2 2 Metric coarse thread 15-17
3 Periodic Replacement Parts 15-19
3 1 Location of Periodic Replacement Parts 15-20
4 Lubrication Instructions 15-21
4 1 Lubrication Chart 15-21
4 2 Recommended Fuels and Oils 15-22
4 3 Adjustment Value and Oil Quantities 15-25
5 Weight of Major Devices 15-26
6 Special tools 15-27
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.Mitsubishi Forklift FD100NZ FD120NZ FD135NZ FD150ANZ Service Manual – PDF DOWNLOAD