Mitsubishi Forklift FB10 14 15 18(H)CA1(J) FB20 25(H)CA1(J),FB28CA1(J) FB30CA1(J) Service Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi Forklift FB10 14 15 18(H)CA1(J) FB20 25(H)CA1(J),FB28CA1(J) FB30CA1(J) Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Mitsubishi
DESCRIPTION:
Mitsubishi Forklift FB10 14 15 18(H)CA1(J) FB20 25(H)CA1(J),FB28CA1(J) FB30CA1(J) Chassis & Mast Service Manual – PDF DOWNLOAD
- FB10 14 15 18(H)CA1(J) 221E20001-up 256E00792-up
- FB20 25(H)CA1 (J),FBZBCA1 (J) 241C10001-up 257001120-up
- FB30CA1 (J) 251AC2001-up
INTRODUCTION :
- Most accident happens due to the disregard of basic safety rules or precautions. In order to prevent accidents from happening, the factors responsible for accidents must be avoided beforehand. For this reason, please read this manual and fully understand the precautions for safety and the proper procedures and directions for inspection and maintenance before starting operation. Performing maintenance and repair without adequate knowledge may cause inadvertent accidents.
- It is not possible to cover all the possible cases of accidents in this “SERVICE MANUAL-Chassis & Mast”. Therefore, attention should be given to precautions other than the ones mentioned in this “SERVICE MANUAL-Chassis & Mast”. Especially, when repair and maintenance work which are not covered in this “SERVICE MANUAL-Chassis & Mast” are carried out, always work under the direction of an instructor who understands the matter.
Using this “SERVICE MANUAL-Chassis & Mast” :
This manual has information about the layout and names of main components, procedures for disassembly, assembly, inspection, adjustment, maintenance, and hints for troubleshooting which are in effect mainly for the model FB-CA series. Since the parts used in this machine are subject to change for the sake of better quality, performance enhancement and safety, some portions of the contents and illustrations of this “SERVICE MANUALChassis & Mast” may not be identical. Directions with and marks are very important, must be followed.
TABLE OF CONTENTS:
Mitsubishi Forklift FB10 14 15 18(H)CA1(J) FB20 25(H)CA1(J),FB28CA1(J) FB30CA1(J) Service Manual – PDF DOWNLOAD
WORKING SAFELY 1
1 Precautions for safe inspection and
maintenance 1
2 Safety labels 5
3 Model name and serial numbers 9
4 Maintenance cautions11
5 Tightening torque for bolts 14
6 Maintenance tools and inspection devices 15
6-1 Maintenance tools 15
6-2 Inspection devices 19
7 Marks and Symbols 21
1 GENERAL 23
1-1 Appearance 23
1-2 Specifications 24
2 FRONT AXLE (DRIVE) 27
2-1 Location and name of parts 27
2-2 Disassembly and reassembly 29
2-2-1 Front tire – removal and installation 29
2-2-2 Front axle – disassembly and reassembly 35
2-3 Inspection and adjustment 45
2-3-1 Gears – inspection and replacement 45
2-3-2 Wheel hub and Hub bolt – inspection 45
2-4 Troubleshooting 46
2-4-1 Front axle – troubleshooting 46
3 REAR AXLE 47
3-1 Names of parts 47
3-2 Disassembly and reassembly 48
3-2-1 Rear axle- removal and installation 48
3-2-2 Rear axle- disassembly and reassembly 50
3-2-3 Rear axle – Reassembling method and caution 52
3-3 Inspection and adjustment 55
3-3-1 Bushing – inspection 55
3-3-2 Center arm – inspection 55
3-3-3 Tie rod Comp – inspection 55
3-3-4 Knuckle – inspection 55
3-3-5 King pin – inspection 56
3-3-6 Hub and Hub bolt – inspection 56
3-3-7 Rear axle Comp – inspection 56
3-4 Troubleshooting 57
3-4-1 Rear axle- troubleshooting 57
4 TIRE 59
4-1 Location, name and tire size 59
4-1-1 Tire name 59
4-1-2 Tire size 59
4-2 Inspection and adjustment 60
4-2-1 Hub nut – inspection 60
4-2-2 Rim and Rim bolt – inspection 60
4-2-3 Air pressure – inspection 61
4-2-4 Tire – visual inspection and replacement 61
4-3 Troubleshooting 62
4-3-1 Tire – troubleshooting 62
5 STEERING 63
5-1 Location and name of parts 63
5-2 Disassembly and reassembly 64
5-2-1 Steering -removal and installation 64
5-2-2 Steering linkage – disassembly and reassembly 66
5-3 Inspection and adjustment 68
5-3-1 Joint – inspection and replacement 68
5-3-2 Knob – inspection and replacement 68
5-3-3 Steering wheel – inspection and replacement 68
5-3-4 Actuator – inspection and adjustment 69
5-4 Troubleshooting 70
5-4-1 Steering linkage – troubleshooting 70
6 BRAKE 71
6-1 Location and name of parts 71
6-1-1 Foot brake linkage – names of parts 71
6-1-2 Parking brake linkage – names of parts 72
6-2 Disassembly and reassembly 73
6-2-1 Wheel brake – removal and installation 73
6-2-2 Wheel brake – disassembly and reassembly 77
6-3 Inspection and adjustment 78
6-3-1 Wheel brake – inspection and adjustment 78
6-3-2 Shoe and lining – inspection and replacement 78
6-3-3 Adjustor Ass’y – inspection and replacement 79
6-3-4 Wheel cylinder Ass’y
– inspection and replacement 79
6-3-5 Master cylinder A’ssy
– inspection and replacement 80
6-3-6 Brake pedal – inspection 80
6-3-7 Parking brake lever – inspection and adjustment 81
6-3-8 Brake linkage – adjustment 81
6-3-9 Brake circuit – air bleeding 83
6-4 Troubleshooting 85
6-4-1 Brake – troubleshooting 85
7 HYDRAULIC SYSTEM 87
7-1 Hydraulic circuit 87
7a HYDRAULIC PUMP 89
7a-1 Location and name of parts 89
7a-2 Disassembly and reassembly 90
7a-2-1 Hydraulic pump – removal and installation 90
7a-3 Inspection and adjustment 91
7a-3-1 Hydraulic pump – inspection 91
7a-4 Troubleshooting 92
7a-4-1 Hydraulic pump – troubleshooting 92
7b OIL TANK AND OIL PIPNG 93
7b-1 Location and name of parts 93
7b-1-1 Plastic oil tank – main part names 93
7b-1-2 Iron oil tank – main part names 93
7b-2 Disassembly and reassembly 94
7b-2-1 Cautions when
disassembling and reassembling Oil tank 94
7b-2-2 Cautions when replacing the oil piping 94
7b-3 Inspection and adjustment 95
7b-3-1 Oil – inspection 95
7b-3-2 Recommended oil and Oil quantity 95
7b-3-3 Oil tank and Filters – cleaning and check 96
7b-4 Troubleshooting 96
7b-4-1 Oil tank – troubleshooting 96
7c CONTROL VALVE 97
7c-1 Location and name of parts 97
7c-2 Disassembly and reassembly 99
7c-2-1 Control valve – removal and installation 99
7c-3 Inspection and adjustment 102
7c-3-1 Relief pressure – measuring and adjustment 102
7c-3-2 Microswitch – adjustment 103
7c-4 Troubleshooting 104
7c-4-1 Control valve – troubleshooting 104
7d CYLINDER 105
7d-1 Location and name of parts 105
7d-1-1 Lift cylinder – main part names 105
7d-1-2 Tilt cylinder – part names 107
7d-2 Disassembly and reassembly 108
7d-2-1 Lift cylinder (2SP-mast) – removal 108
7d-2-2 Lift cylinder (3FP/2FP-mast) – removal 110
7d-2-3 Tilt cylinder – removal 113
7d-2-4 Lift cylinder – installation and adjustment 114
7d-2-5 Tilt cylinder – installation 114
7d-2-6 Lift cylinder – disassembly and reassembly 115
7d-2-7 Tilt cylinder – disassembly and reassembly 129
7d-3 Inspection and adjustment 130
7d-3-1 Cylinder Comp- inspection 130
7d-3-2 Piston rod – inspection 130
7d-3-3 Vertical and tilt drift – inspection 131
7d-4 Troubleshooting 133
7d-4-1 Cylinder – troubleshooting 133
8 MAST 135
8-1 Location and name of parts 135
8-2 Disassembly and reassembly 137
8-2-1 Lift bracket Ass’y – removal 137
8-2-2 Mast Ass’y – removal 137
8-2-3 Mast – disassembly and reassembly 139
8-3 Inspection and adjustment 142
8-3-1 Mast, Lift bracket and Roller shaft – inspection 142
8-3-2 Back shoe – inspection 143
8-3-3 Lift chain – inspection and replacement 143
8-3-4 Chain bolt – inspection 144
8-3-5 Chain wheel – inspection 144
8-3-6 Hose pulley – inspection 144
8-3-7 Roller – inspection 145
8-3-8 Fork – inspection 145
8-3-9 Lift chain tension – inspection and adjustment 146
8-3-10 Mast leaning – adjustment 147
8-4 Troubleshooting 148
8-4-1 Mast, Lift bracket and Fork – troubleshooting 148
9 MOTOR 149
9-1 Location and name of parts 149
9-1-1 Traction motor – names of parts 149
9-1-2 Hydraulic motor – names of parts 150
9-1-3 EPS motor – names of parts 150
9-1-4 Motors – specifications 151
9-2 Disassembly and reassembly 152
9-2-1 Traction motor – removal and installation 152
9-2-2 Hydraulic motor – removal and installation 153
9-2-3 EPS motor – removal and installation 155
9-2-4 Traction motor – disassembly and reassembly 156
9-2-5 Hydraulic motor – disassembly and reassembly 157
9-2-6 EPS motor – disassembly and reassembly 157
9-3 Inspection and adjustment 158
9-3-1 Rotor Comp (Traction and Hydraulic motor) –
inspection and replacement 158
9-3-2 Armature Comp (EPS motor) – inspection and
replacement 159
9-3-3 Brush, Brush holder and Spring (EPS motor) –
inspection and replacement 159
9-3-4 Oil seal and permanent magnet (EPS motor)
– inspection and replacement 161
9-4 Troubleshooting 161
9-4-1 Motor – troubleshooting 161
10 ELECTRIC PARTS 163
10-1 Location and name of parts 163
10a CONTROL UNIT 165
10a-1 Location and name of parts 165
10a-2 Disassembly and reassembly 166
10a-2-1 Control unit / Capacitor – discharge 166
10a-2-2 Control unit – removal and installation 166
10a-2-3 Control unit – disassembly and reassembly 168
10b MPU BOARD 171
10b-1 Function of each part 171
10b-1-1 MPU board 171
10b-1-2 EPS controller 172
10c DISPLAY PANEL AND DIRECTIONAL SWITCH 173
10c-1 Display panel
– Disassembly and reassembly 173
10c-2 Directional switch
– Disassembly and reassembly 174
10c-2-1 Disassembly and part names 174
10d ACCELERATOR 175
10d-1 Disassembly and reassembly 175
10d-1-1 Accelerator linkage – removal and installation 175
10d-2 Inspection and adjustment 176
10d-2-1 Accelerator linkage – adjustment 176
10e MAIN CONTACTOR AND FUSE 177
10e-1 Disassembly and reassembly 177
10e-1-1 Main contactor and Fuse – removal and
installation 177
10e-2 Inspection and replacement 179
10e-2-1 Main contactor – inspection and replacement 179
10e-2-2 Fuse – replacement 179
10f BATTERY 181
10f-1 Disassembly and assembly 181
10f-1-1 Battery – removal and installation 181
10f-1-2 Battery – replacement 182
10f-2 Inspection and adjustment 183
10f-2-1 Battery – inspection and adjustment 183
10f-2-2 Battery – cleaning 184
10g CHARGER (BUILT – IN) 185
10g-1 Disassembly and reassembly 185
10g-1-1 Charger Ass’y – disassembly and reassembly 185
10g-1-2 Transformer – disassembly and reassembly 186
10g-1-3 Charger – specifications 187
10g-2 Inspection and replacement 188
10g-2-1 Magnetic contactor – inspection 188
10g-2-2 Plug Comp and Receptacle
– inspection and replacement 188
10g-2-3 Link fuse and Fuse stand – inspection 188
10g-3 Voltage tap 189
10g-3-1 Power supply voltage – check 189
10g-3-2 Voltage tap – selection 189
10g-3-3 Voltage tap – change 190
10g-3-4 Link fuse (three-phase voltage) – replacement 190
10g-4 Charging procedure 191
10g-4-1 Normal (Daily charge) 191
10g-4-2 Reserve charge (charging at a pre-set time) 195
10g-4-3 Equalizing charge 204
10g-4-4 Supplementary charging 205
10g-4-5 Charging ahead of long-time storage 205
10g-4-6 Check the specific gravity 205
11 LASER POINTER 207
11-1 Adjustment 207
11-1-1 Fork level – adjustment 207
11-1-2 Laser optical axis – adjustment 207
12 SERVICE DATA 209
12-1 Annual inspection service data 209
12-2 Standard work hours 210
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]