Mitsubishi FORKLIFT FB10 14 15 18(H)CA1(J) FB20 25(H)CA1(J) FB28CA1(J) FB30CA1(J) SERVICE MANUAL – PDF
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Mitsubishi FORKLIFT FB10 14 15 18(H)CA1(J) FB20 25(H)CA1(J) FB28CA1(J) FB30CA1(J) SERVICE MANUAL – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Mitsubishi
DESCRIPTION:
Mitsubishi FORKLIFT FB10 14 15 18(H)CA1(J) FB20 25(H)CA1(J) FB28CA1(J) FB30CA1(J) SERVICE MANUAL – PDF DOWNLOAD
Chassis & Mast
FB1OI14I15I18(H)CA1(J) 221E20001-up 256E00792-up
FBZOI25(H)CA1(J),FBZ8CA1(J) 241C1ODD1-up 257C01120-up
FB30CA1(J) 251A02001-up
- Most accidents happen due to the disregard of basic safety rules and precautions. To prevent accidents from happening, the factors that cause them must be avoided beforehand.
- Before operating this machine, carefully read this manual so that you fully understand the safety precautions and the proper procedures and instructions for inspection and maintenance.
- Performing maintenance and repair without adequate knowledge can cause accidents. A manual cannot cover every possible cause of an accident, so you also need to take precautions for items not mentioned in this Service Manual.
- It is especially important to do repair and maintenance work not covered in this manual under the direction of an instructor experienced at the task being performed.
TABLE OF CONTENTS:
Mitsubishi FORKLIFT FB10 14 15 18(H)CA1(J) FB20 25(H)CA1(J) FB28CA1(J) FB30CA1(J) SERVICE MANUAL – PDF DOWNLOAD
WORKING SAFELY 1
1 Precautions for safe inspection and
maintenance 1
2 Safety labels 5
3 Model name and serial numbers 9
4 Maintenance cautions11
5 Tightening torque for bolts 14
6 Maintenance tools and inspection devices 15
6-1 Maintenance tools 15
6-2 Inspection devices 19
7 Marks and Symbols 21
1 GENERAL 23
1-1 Appearance 23
1-2 Specifications 24
2 FRONT AXLE (DRIVE) 27
2-1 Location and name of parts 27
2-2 Disassembly and reassembly 29
2-2-1 Front tire – removal and installation 29
2-2-2 Front axle – disassembly and reassembly 35
2-3 Inspection and adjustment 45
2-3-1 Gears – inspection and replacement 45
2-3-2 Wheel hub and Hub bolt – inspection 45
2-4 Troubleshooting 46
2-4-1 Front axle – troubleshooting 46
3 REAR AXLE 47
3-1 Names of parts 47
3-2 Disassembly and reassembly 48
3-2-1 Rear axle- removal and installation 48
3-2-2 Rear axle- disassembly and reassembly 50
3-2-3 Rear axle – Reassembling method and caution 52
3-3 Inspection and adjustment 55
3-3-1 Bushing – inspection 55
3-3-2 Center arm – inspection 55
3-3-3 Tie rod Comp – inspection 55
3-3-4 Knuckle – inspection 55
3-3-5 King pin – inspection 56
3-3-6 Hub and Hub bolt – inspection 56
3-3-7 Rear axle Comp – inspection 56
3-4 Troubleshooting 57
3-4-1 Rear axle- troubleshooting
4 TIRE 59
4-1 Location, name and tire size 59
4-1-1 Tire name 59
4-1-2 Tire size 59
4-2 Inspection and adjustment 60
4-2-1 Hub nut – inspection 60
4-2-2 Rim and Rim bolt – inspection 60
4-2-3 Air pressure – inspection 61
4-2-4 Tire – visual inspection and replacement 61
4-3 Troubleshooting 62
4-3-1 Tire – troubleshooting 62
5 STEERING 63
5-1 Location and name of parts 63
5-2 Disassembly and reassembly 64
5-2-1 Steering -removal and installation 64
5-2-2 Steering linkage – disassembly and reassembly 66
5-3 Inspection and adjustment 68
5-3-1 Joint – inspection and replacement 68
5-3-2 Knob – inspection and replacement 68
5-3-3 Steering wheel – inspection and replacement 68
5-3-4 Actuator – inspection and adjustment 69
5-4 Troubleshooting 70
5-4-1 Steering linkage – troubleshooting 70
6 BRAKE 71
6-1 Location and name of parts 71
6-1-1 Foot brake linkage – names of parts 71
6-1-2 Parking brake linkage – names of parts 72
6-2 Disassembly and reassembly 73
6-2-1 Wheel brake – removal and installation 73
6-2-2 Wheel brake – disassembly and reassembly 77
6-3 Inspection and adjustment 78
6-3-1 Wheel brake – inspection and adjustment 78
6-3-2 Shoe and lining – inspection and replacement 78
6-3-3 Adjustor Ass’y – inspection and replacement 79
6-3-4 Wheel cylinder Ass’y
– inspection and replacement 79
6-3-5 Master cylinder A’ssy
– inspection and replacement 80
6-3-6 Brake pedal – inspection 80
6-3-7 Parking brake lever – inspection and adjustment 81
6-3-8 Brake linkage – adjustment 81
6-3-9 Brake circuit – air bleeding 83
6-4 Troubleshooting 85
6-4-1 Brake – troubleshooting 85
7 HYDRAULIC SYSTEM 87
7-1 Hydraulic circuit 87
7a HYDRAULIC PUMP 89
7a-1 Location and name of parts 89
7a-2 Disassembly and reassembly 90
7a-2-1 Hydraulic pump – removal and installation 90
7a-3 Inspection and adjustment 91
7a-3-1 Hydraulic pump – inspection 91
7a-4 Troubleshooting 92
7a-4-1 Hydraulic pump – troubleshooting 92
7b OIL TANK AND OIL PIPNG 93
7b-1 Location and name of parts 93
7b-1-1 Plastic oil tank – main part names 93
7b-1-2 Iron oil tank – main part names 93
7b-2 Disassembly and reassembly 94
7b-2-1 Cautions when
disassembling and reassembling Oil tank 94
7b-2-2 Cautions when replacing the oil piping 94
7b-3 Inspection and adjustment 95
7b-3-1 Oil – inspection 95
7b-3-2 Recommended oil and Oil quantity 95
7b-3-3 Oil tank and Filters – cleaning and check 96
7b-4 Troubleshooting 96
7b-4-1 Oil tank – troubleshooting 96
7c CONTROL VALVE 97
7c-1 Location and name of parts 97
7c-2 Disassembly and reassembly 99
7c-2-1 Control valve – removal and installation 99
7c-3 Inspection and adjustment 102
7c-3-1 Relief pressure – measuring and adjustment 102
7c-3-2 Microswitch – adjustment 103
7c-4 Troubleshooting 104
7c-4-1 Control valve – troubleshooting 104
7d CYLINDER 105
7d-1 Location and name of parts 105
7d-1-1 Lift cylinder – main part names 105
7d-1-2 Tilt cylinder – part names
7d-2 Disassembly and reassembly 108
7d-2-1 Lift cylinder (2SP-mast) – removal 108
7d-2-2 Lift cylinder (3FP/2FP-mast) – removal 110
7d-2-3 Tilt cylinder – removal 113
7d-2-4 Lift cylinder – installation and adjustment 114
7d-2-5 Tilt cylinder – installation 114
7d-2-6 Lift cylinder – disassembly and reassembly 115
7d-2-7 Tilt cylinder – disassembly and reassembly 129
7d-3 Inspection and adjustment 130
7d-3-1 Cylinder Comp- inspection 130
7d-3-2 Piston rod – inspection 130
7d-3-3 Vertical and tilt drift – inspection 131
7d-4 Troubleshooting 133
7d-4-1 Cylinder – troubleshooting 133
8 MAST 135
8-1 Location and name of parts 135
8-2 Disassembly and reassembly 137
8-2-1 Lift bracket Ass’y – removal 137
8-2-2 Mast Ass’y – removal 137
8-2-3 Mast – disassembly and reassembly 139
8-3 Inspection and adjustment 142
8-3-1 Mast, Lift bracket and Roller shaft – inspection 142
8-3-2 Back shoe – inspection 143
8-3-3 Lift chain – inspection and replacement 143
8-3-4 Chain bolt – inspection 144
8-3-5 Chain wheel – inspection 144
8-3-6 Hose pulley – inspection 144
8-3-7 Roller – inspection 145
8-3-8 Fork – inspection 145
8-3-9 Lift chain tension – inspection and adjustment 146
8-3-10 Mast leaning – adjustment 147
8-4 Troubleshooting 148
8-4-1 Mast, Lift bracket and Fork – troubleshooting 148
9 MOTOR 149
9-1 Location and name of parts 149
9-1-1 Traction motor – names of parts 149
9-1-2 Hydraulic motor – names of parts 150
9-1-3 EPS motor – names of parts 150
9-1-4 Motors – specifications 151
9-2 Disassembly and reassembly 152
9-2-1 Traction motor – removal and installation 152
9-2-2 Hydraulic motor – removal and installation 153
9-2-3 EPS motor – removal and installation 155
9-2-4 Traction motor – disassembly and reassembly 156
9-2-5 Hydraulic motor – disassembly and reassembly 157
9-2-6 EPS motor – disassembly and reassembly 157
9-3 Inspection and adjustment 158
9-3-1 Rotor Comp (Traction and Hydraulic motor) –
inspection and replacement 158
9-3-2 Armature Comp (EPS motor) – inspection and
replacement 159
9-3-3 Brush, Brush holder and Spring (EPS motor) –
inspection and replacement 159
9-3-4 Oil seal and permanent magnet (EPS motor)
– inspection and replacement 161
9-4 Troubleshooting 161
9-4-1 Motor – troubleshooting 161
10 ELECTRIC PARTS 163
10-1 Location and name of parts 163
10a CONTROL UNIT 165
10a-1 Location and name of parts 165
10a-2 Disassembly and reassembly 166
10a-2-1 Control unit / Capacitor – discharge 166
10a-2-2 Control unit – removal and installation 166
10a-2-3 Control unit – disassembly and reassembly 168
10b MPU BOARD 171
10b-1 Function of each part 171
10b-1-1 MPU board 171
10b-1-2 EPS controller 172
10c DISPLAY PANEL AND DIRECTIONAL SWITCH 173
10c-1 Display panel
– Disassembly and reassembly 173
10c-2 Directional switch
– Disassembly and reassembly 174
10c-2-1 Disassembly and part names 174
10d ACCELERATOR 175
10d-1 Disassembly and reassembly 175
10d-1-1 Accelerator linkage – removal and installation 175
10d-2 Inspection and adjustment 176
10d-2-1 Accelerator linkage – adjustment
10e MAIN CONTACTOR AND FUSE 177
10e-1 Disassembly and reassembly 177
10e-1-1 Main contactor and Fuse – removal and
installation 177
10e-2 Inspection and replacement 179
10e-2-1 Main contactor – inspection and replacement 179
10e-2-2 Fuse – replacement 179
10f BATTERY 181
10f-1 Disassembly and assembly 181
10f-1-1 Battery – removal and installation 181
10f-1-2 Battery – replacement 182
10f-2 Inspection and adjustment 183
10f-2-1 Battery – inspection and adjustment 183
10f-2-2 Battery – cleaning 184
10g CHARGER (BUILT – IN) 185
10g-1 Disassembly and reassembly 185
10g-1-1 Charger Ass’y – disassembly and reassembly 185
10g-1-2 Transformer – disassembly and reassembly 186
10g-1-3 Charger – specifications 187
10g-2 Inspection and replacement 188
10g-2-1 Magnetic contactor – inspection 188
10g-2-2 Plug Comp and Receptacle
– inspection and replacement 188
10g-2-3 Link fuse and Fuse stand – inspection 188
10g-3 Voltage tap 189
10g-3-1 Power supply voltage – check 189
10g-3-2 Voltage tap – selection 189
10g-3-3 Voltage tap – change 190
10g-3-4 Link fuse (three-phase voltage) – replacement 190
10g-4 Charging procedure 191
10g-4-1 Normal (Daily charge) 191
10g-4-2 Reserve charge (charging at a pre-set time) 195
10g-4-3 Equalizing charge 204
10g-4-4 Supplementary charging 205
10g-4-5 Charging ahead of long-time storage 205
10g-4-6 Check the specific gravity 205
11-1 Adjustment 207
11-1-1 Fork level – adjustment 207
11-1-2 Laser optical axis – adjustment 207
12 SERVICE DATA 209
12-1 Annual inspection service data 209
12-2 Standard work hours 210
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