MITSUBISHI forklift FB 10 14 15 18(H)CA1(J) FB20 25(H)CA1(J) FB28CA1(J) FB30CA1(J) Service Manual – PDF DOWNLOAD
FILE DETAILS:
MITSUBISHI forklift FB 10 14 15 18(H)CA1(J) FB20 25(H)CA1(J) FB28CA1(J) FB30CA1(J) Service Manual
Format: PDF
Language: English
Brand: Mitsubishi
DESCRIPTION:
MITSUBISHI forklift FB 10 14 15 18(H)CA1(J) FB20 25(H)CA1(J) FB28CA1(J) FB30CA1(J) Service Manual
SERVICE MANUAL
Controller
FB10I14I15/18(H)CA1(J) 221E20001-up 256E00792-up
FBZOIZ5(H)CA1(J),F328CA1(J) 241C1DDD1-up 257C01120-up
FB30CA1 (J) 251ACZDD1-up
- Most accident happens due to the disregard of basic safety rules or precautions. In order to prevent accidents from happening, the factors responsible for accidents must be avoided beforehand. For this reason, please read this manual and fully understand the precautions for safety and the proper procedures and directions for inspection and maintenance before starting operation.
- Performing maintenance and repair without adequate knowledge may cause inadvertent accidents. It is not possible to cover all the possible cases of accidents in this “SERVICE MANUAL-CONTROLLER”. Therefore, attention should be given to precautions other than the ones mentioned in this “SERVICE MANUAL-CONTROLLER”.
- Especially, when repair and maintenance work which are not covered in this “SERVICE MANUAL-CONTROLLER” are carried out, always work under the direction of an instructor who understands the matter.
TABLE OF CONTENTS:
MITSUBISHI forklift FB 10 14 15 18(H)CA1(J) FB20 25(H)CA1(J) FB28CA1(J) FB30CA1(J) Service Manual
1 Introduction 1
1-1 FB-CA1 Model Minor change summary 1
2 Basic setting 3
2-1 Indicator panel 3
2-2 Indication of display 4
2-3 Monitor display functions 5
2-4 Mode selection11
3 Control boards 19
3-1 Basic control board system layout 19
3-2 MPU board 20
3-2-1 MPU board 20
3-2-2 MPU board setting 21
3-3 EPS controller 22
3-3-1 EPS controller 22
3-3-2 EPS controller setting 23
4 Service setting check 25
4-1 Service setting check screen 25
4-2 Adjustment Standards List for FB-CA1 series 27
5 SICOS-AC check and adjustment 29
5-1 Caution while checking and adjustment 29
5-2 How to check and adjust 29
5-2-1 Chassis insulation check 29
5-2-2 Battery voltage calibration 30
5-2-3 Current detector check 31
5-2-4 Model setting 35
5-2-5 Neutral safety check 36
5-2-6 OIS (Operation Interlock System) check 37
5-2-7 Hydraulic speed setting and adjustment 39
5-2-8 Descending regeneration check 42
5-2-9 Switch back (plugging/regenerative) braking
force adjustment 42
5-2-10 Regenerative braking force check and
adjustment 43
5-2-11 Pitching control adjustment 44
5-2-12 Display monitor icon check and setting 45
5-2-13 Display language check and settings 47
5-2-14 Optional function check and settings 48
5-2-15 Load sensor check and calibration 51
5-2-16 Overload check (Option) 53
5-2-17 Display brightness check and adjustment 53
5-2-18 Hour meter check 54
5-2-19 Brake oil level warning check 55
5-2-20 Lift interrupt function check (Option) 56
5-2-21 Turning speed reduction setting and check
(Option) 57
5-2-22 Accelerator potentiometer adjustment 58
5-2-23 Torque sensor adjustment 59
5-2-24 Automatic tilt horizontal stop check (Option) 60
5-3 Control unit 61
5-3-1 Control unit Capacitor – discharge 61
5-3-2 FET module – inspection and replacement 62
5-4 Motor 64
5-4-1 Traction and Hydraulic motor insulationinspection
64
5-4-2 EPS motor – inspection 64
5-5 Other adjustments and checks 65
5-5-1 Transformer – inspection 65
5-5-2 Diode – inspection 65
5-5-3 Auto-power-off function check 66
5-5-4 Battery electrolyte level sensor check (Option) 66
5-5-5 Turn signal lamp check 66
5-5-6 Travel inhibitor check (Option) 67
5-5-7 Cooling fan check 67
5-5-8 Laser pointer check (Option) 67
5-5-9 Built-in charger check 68
5-5-10 Checking charging overheat warning (Option) 69
5-5-11 Ground check 69
5-5-12 Reserve function – inspection 69
6 Troubleshooting 71
6-1 Self diagnosis function 71
6-1-1 Display 71
6-1-2 Error message list 73
6-2 Error history memory 75
6-2-1 Error history memory1 75
6-2-2 Error history memory 2 77
6-2-3 Clearing the error history memory
(memory initialization) 78
6-3 I/O Check 79
6-3-1 I/O Check 79
6-3-2 I/O port table 81
7 Wiring (Diagrams) 87
7-1 Wiring, system 87
7-1-1 FB10CA1-30CA1/FB10HCA1-25HCA1 87
7-2 Wiring, body 88
7-2-1 FB10CA1-30CA1/FB10HCA1-25HCA1 88
7-3 Harness, body 89
7-3-1 FB10CA1-30CA1/FB10HCA1-25HCA1 89
7-3-2 With Parking brake alarm (All models) 90
7-4 Controller wiring 91
7-4-1 FB10CA1-30CA1/FB10HCA1-25HCA1 91
7-5 Controller harness 92
7-5-1 FB10CA1-30CA1/FB10HCA1-25HCA1 92
7-6 Main controller 93
7-6-1 FB10CA1-30CA1/FB10HCA1-25HCA1 93
7-7 BC (200V) 94
7-7-1 Wiring
FB10CA1-30CA1/FB10HCA1-25HCA1 94
7-7-2 Harness
FB10CA1-30CA1/FB10HCA1-25HCA1 95
7-8 BC (400V) 96
7-8-1 Wiring
FB10CA1-30CA1/FB10HCA1-25HCA1 96
7-8-2 Harness
FB10CA1-30CA1/FB10HCA1-25HCA1 97
7-9 Wiring, lamp 98
7-9-1 Revolving lamp linked key SW (All models) 98
7-9-2 Revolving lamp linked Forward & backward
traveling (All models) 99
7-9-3 Revolving lamp linked Backward traveling
(All models) 100
7-9-4 Backup lamp (All models)
7-10Wiring, load sensor 102
7-10-1 Analog Load sensor (All models) 102
7-10-2 Digital Load sensor (All models) 103
7-11Wiring, warning 104
7-11-1Charging overheating warning (All models) 104
7-11-2 Parking brake alarm (All models) 105
7-11-3 Harness, accessory,
Parking brake alarm (All models), NFT production 106
7-11-4 Wiring, alarm,
Parking brake alarm (All models), NFT production 107
7-12Wiring, signal 108
7-12-1 Replenishing signal (All models) 108
7-13Wiring, wiper 109
7-13-1 Wiper on lower part (All models) 109
7-14Wiring, rear grip110
7-14-1 Rear assist grip with horn switch (All models) 110
7-15Wiring, lift limit111
7-15-1 Single stage type (All models) 111
7-15-2 2 stage type (All models) 112
7-16Wiring, lamp (2)113
7-16-1 Working lamp (All models) 113
7-16-2 Rear lamp (All models) 114
7-17Wiring, seat heater115
7-17-1 Seat heater (All models) 115
7-18Wiring, fork scale116
7-18-1 Fork scale w/printer, wo/printer (All models) 116
7-19Wiring, chime/buzzer117
7-19-1 Chime(buzzer) [forward & backward] (All models) 117
7-19-2 Chime [forward] (All models) 118
7-19-3 Chime [backward] (All models) 119
7-19-4 Chime [forward], ON/OFF switchable (All models) 120
7-19-5 Back buzzer with ON/OFF switch (All models) 121
7-19-6 Buzzer [backward], volume adjustable (All models) 122
7-19-7 Fwd/Bwd buzzer (All models) 123
7-20Wiring, back lead 124
7-20-1 Back lead (All models) 124
7-21Wiring, heater 125
7-21-1 Wiring, heater (All models
7-22Fork horizontal auto stop (All models) 126
7-22-1 Wiring, system (2) 126
7-22-2 Wring, body (2) 127
7-23Fingertip control (All models) 128
7-23-1 Wiring, system (4) 128
7-23-2 Wiring, body (4) 129
7-24Wiring, directional switch 130
7-24-1 Right & left lever 130
7-25Australian Standard compliant (AS) 131
7-26-1 Wiring, system (4) with Fingertip control 131
7-26-2 Wiring, system (5) / AS 132
7-26-3 Wiring, body (5) / AS 133
7-26-4 Harness, AS 134
8 Reference 135
8-1 MPU board connectors 135
8-1-1 Pin arrangement of connector housing 135
8-1-2 Name of parts 135
8-1-3 Installation of terminals into housing 136
8-1-4 How to extract terminals 137
8-1-5 Crimp tools (manufactured by AMP) 138
8-2 Water resistant connector 139
8-2-1 Water resistant connectors 139
8-2-2 Water resistant connectors
(other than those described above) 139
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]