Metso Nordberg LT105 LT105S Instruction Manual – PDF DOWNLOAD
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Metso Nordberg LT105 LT105S Instruction Manual – PDF DOWNLOAD
- This instruction manual is valid for diesel engine driven Nordberg LT105/105S manufactured by Metso Minerals. Nordberg LT105/105S is a portable jaw crusher unit, which is intented to be used in recycling crushing applications in crushing plants.
- Because of the continuous development of the product, the manufacturer reserves a right to alter the technical specifications written in this manual, without any advance information.
PREFACE :
This instruction manual is intended to assist owners and users of Nordberg products in the proper use of the equipment. It includes important references to safe, proper and economical operation of the equipment. Following these instructions will help to avoid possible danger, reduce repair costs and breakdowns and to increase the reliability and life of the equipment.
- This manual must be complemented by those instructions necessary because of existing national mandatory rules relating to accident prevention and environmental protection. A copy of this manual must be kept at the equipment’s location and made available to the operators as required.
- In addition to this manual and accident prevention regulations mandatory in the country of use and at the equipment’s place of operation, generally recognized rules for safe and professional operation must be observed.
This instruction manual must be read and used by each person who works with the equipment, typically:
– operations, including installation, startup, operation, application engineering, materials handling, site labour, environmental engineering and safety departments.
– maintenance, including inspection and repair.
– transport, materials handling and rigging.
Note that this instruction manual contains information and instructions on alternative and optional equipment. Normally the machines have only some of them. Before maintaining and servicing, find out which alternative and optional equipment your machine has. See separate instruction manuals for more detailed instructions when servicing the main components. There may be optional equipment which have separate instruction manuals. Those manuals must be read and used by each person who works with the equipment.
TABLE OF CONTENTS:
Metso Nordberg LT105 LT105S Instruction Manual – PDF DOWNLOAD
1 PREFACE
2 1 WARNING SYMBOLS 2-1
2 2 PERSONNEL SAFETY 2-1
2 3 BEFORE STARTING CHECK 2-2
2 4 START UP SAFELY 2-3
2 5 REPORT A DEFECTIVE MACHINE 2-3
2 6 STOPPING SAFELY 2-3
2 7 TIPS FOR SAFE MAINTENANCE 2-3
2 8 READ AND UNDERSTAND 2-3
2 9 WARNING TAGS 2-3
2 10 LOCKOUT ELECTRICAL SERVICE 2-3
2 11 CLOTHING – SAFE PRACTICE 2-4
2 12 ALCOHOLIC BEVERAGES AND MEDICATION 2-4
2 13WORK AREA 2-4
2 14 EQUIPMENT 2-4
2 15 FIRE HAZARDS 2-4
2 16 PRESSURIZED SYSTEMS – HYDRAULIC OR AIR 2-5
2 17 REPORT NECESSARY REPAIRS 2-5
3 1 MAIN ASSEMBLY 3-1
3 2 DIESEL ENGINE 3-2
3 3 TRACKS 3-2
3 4 CRUSHER 3-2
3 5 FEEDER 3-2
3 6 MAIN CONVEYOR 3-2
3 7 SIDE CONVEYOR (OPTIONAL) 3-2
3 8 MAGNETIC SEPARATOR (OPTIONAL) 3-2
3 9 HYDRAULIC VALVE LOCATION 3-3
3 10 HYDRAULIC SETTING CONTROL (OPTIONAL) 3-4
3 11 FEED HOPPER FOLDING 3-4
3 12 ENGINE MODULE 3-5
3 13 HYDRAULIC TANK 3-7
4 1 OPERATING PANEL SWITCHES/BUTTONS 4-1
4 2 DRIVE CONTROL BOX 4-2
4 3 REMOTE CONTROL 4-3
4 4 HYDRAULIC MODULE CENTER 4-4
4 5 IC500 CONTROL SYSTEM 4-5
STARTING AND STOPPING
5 1 BEFORE STARTING 5-1
5 2 STARTING THE DIESEL ENGINE 5-2
5 3 STOPPING THE DIESEL ENGINE 5-2
5 4 ADJUSTING DIESEL ENGINE RPM SPEED 5-2
5 5 EMERGENCY STOP 5-3
TRANSPORT
6 1 SAFETY WHILE TRACKING 6-1
6 2 TRACKING SPEED 6-1
6 3 DRIVING THE LT105 6-2
6 4 TRANSPORT FROM SITE TO SITE 6-4
6 5 DRIVING ON TO/OFF LOW LOADER / TRAILER 6-5
CRUSHING
7 1 CRUSHING LOCATION 7-1
7 2 FEEDING MEASURES 7-3
7 3 DISCHARGE ARRANGEMENT 7-4
7 4 CRUSHING 7-6
7 5 BY PASS CHUTE 7-11
7 6 FEED CONTROL 7-12
7 7 MINIMUM SETTING 7-13
7 8 CLEARING OF THE BLOCKAGE 7-14
7 9 REMOVAL OF THE STEEL 7-14
7 10 RECYCLING 7-15
7 11 OPTIONAL EQUIPMENT 7-15
7 12 INSTRUCTIONS FOR RADIO CONTROL (OPTIONAL) 7-16
SCREEN UNIT
8 1 MAIN ASSEMBLY 8-1
8 2 CONNECTION PARTS OF THE SCREEN UNIT 8-2
8 3 HYDRAULIC VALVE MODULE 8-4
8 4 CONTROL PANEL FOR SCREEN UNIT 8-5
8 5 MANUAL CONTROLS WITH SCREEN UNIT 8-6
8 6 FOLDING THE SCREEN UNIT TO CRUSHING POSITION 8-6
8 7 PROCESSING WITH THE SCREEN UNIT 8-9
8 8 TRACKING ON SITE WITH LT05S 8-9
8 9 FOLDING THE SCREEN UNIT TO TRANSPORT POSITION 8-11
8 10 DISCONNECTING THE SCREEN UNIT FROM THE LT105 8-13
8 11 CONNECTING SCREEN UNIT TO LT105S 8-16
8 12 PERIODICAL MAINTENANCE 8-16
MAINTENANCE
9 1 PERIODICAL MAINTENANCE 9-1
9 2 RUNNING-IN 9-4
9 3 HYDRAULICS 9-4
9 4 FINAL DRIVE 9-5
9 5 FUEL LEVEL 9-5
9 6 CRUSHER SPACER REMOVAL & ASSEMBLY / TOGGLE PLATE CHANGE 9-5
9 7 FILLING VOLUMES 9-6
9 8 TRACKS 9-7
9 9 LUBRICANT RECOMMENDATION 9-8
9 10 CRUSHER 9-8
9 11 FEEDER / SCREEN 9-8
9 12 TRACK GEAR 9-8
9 13 GREASE 9-8
9 14 ADDING HYDRAULIC FLUID 9-8
9 15 ADDING ENGINE FLUIDS 9-9
9 16 REMOVING ENGINE/HYDRAULIC FLUID 9-9
9 17 ENGINE FUEL FILTER REPLACEMENT 9-9
SERVICE INSTRUCTIONS
10 1 GENERAL 10-1
10 2 BATTERY MAINTENANCE 10-2
10 3 OTHER ELECTRICAL EQUIPMENT 10-3
10 4WELDING 10-3
10 5 PRESSURE ACCUMULATOR 10-3
10 6 CRUSHER SPEED SENSOR 10-4
11 TROUBLESHOOTING
APPENDIX A
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