Mercury Mercruiser Marine Engine 4.3 5.0 MPI and SeaCore 4.3 5.0 Service Manual – PDF DOWNLOAD
FILE DETAILS:
Mercury Mercruiser Marine Engine 4.3 5.0 MPI and SeaCore 4.3 5.0 Service Manual – PDF DOWNLOAD
Language : English
Pages : 140
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Mercury Mercruiser Marine Engine 4.3 5.0 MPI and SeaCore 4.3 5.0 Service Manual – PDF DOWNLOAD
4 3, 5 0 MPI and SeaCore 4 3, 5 0 Models 1
1
Declaration of Conformance – Mercury MerCruiser 1
Identification Record 2
Welcome 2
Warranty Message 3
Read This Manual Thoroughly 3
Notice 3
Table of Contents 5
Warranty 9
Warranty Registration: United States and Canada 10
Warranty Registration: Outside the United States and Canada 10
Transfer of Warranty 11
Mercury Product Protection Plan: United States and Canada 11
Mercury MerCruiser Limited Warranty (Gasoline-Fueled Products Only) 12
3-Year Limited Warranty Against Corrosion 14
4-Year Limited Corrosion Warranty: SeaCore Sterndrive Models with Gas Engines 15
Global Warranty Charts 16
Consumer Application Warranty Chart 16
Commercial Application Warranty Chart 17
Government Application Warranty Chart 18
Mercury Installation Quality Certification Program 18
Emission Control Information Label 19
Owner Responsibility 20
Getting to Know Your Power Package 21
Identification 22
Engine Serial Number Decal MPI 22
Bravo Sterndrive Serial Number and Identification 22
Bravo Transom Serial Number 23
Lanyard Stop Switch 24
Instrumentation 25
Digital Gauges 25
Analog Gauges 26
Remote Controls (Non-DTS Models) 26
Remote Controls 26
Panel Mount Features 27
Console Mount Features 28
Remote Controls (DTS Models) 28
Remote Controls 28
Panel Mount Features 29
Console Mount Features – Single Engine 30
Slim Binnacle Console Mount Features – Single Engine 31
Console Mount Features- Dual Engine 32
Synchronizing Dual Engines 33
Dual Helm Station Transfer 33
Synchronizing Dual Helms Prior To Station Transfer 34
Zero Effort Features 34
Power Trim 35
Single Engine Trim/Trailer 36
Dual Engine Trim/Trailer 36
Electrical System Overload Protection 36
Audio Warning System 39
Testing The Audio Warning System 39
Engine Guardian Strategy 39
Warning Horn Signals 40
On the Water 41
Safe Boating Suggestions 42
Be Alert to Carbon Monoxide Poisoning 43
Good Ventilation 43
Poor Ventilation 44
Basic Boat Operation (Non-DTS Models) 44
Launching and Boat Operation 44
Operation Chart 44
Starting and Stopping the Engine 45
Starting the Engine 45
Stopping the Engine 46
Starting the Engine After It Has Been Stopped While In Gear 46
Throttle-Only Operation 46
Trailering the Boat 46
Freezing Temperature Operation 46
Drain Plug and Bilge Pump 47
Basic Boat Operation (DTS Models) 47
Launching and Boat Operation 47
Operation Chart 47
Starting and Stopping the Engine 47
Starting the Engine 47
Stopping the Engine 48
Throttle-Only Operation 49
Trailering the Boat 49
Freezing Temperature Operation 49
Drain Plug and Bilge Pump 50
Protecting People in the Water 50
While You Are Cruising 50
While Boat Is Stationary 50
High-Speed and High-Performance Operation 50
Passenger Safety in Pontoon Boats and Deck Boats 50
Boats Having An Open Front Deck 51
Boats With Front-Mounted, Raised Pedestal Fishing Seats 51
Wave and Wake Jumping 51
Impact with Underwater Hazards 52
Drive Unit Impact Protection 53
Operating with Low Water Inlets in Shallow Water 53
Conditions Affecting Operation 53
Weight Distribution (Passengers and Gear) Inside the Boat 53
The Bottom of the Boat 53
Cavitation 54
Ventilation 54
Elevation and Climate 54
Propeller Selection 54
Getting Started 55
20-Hour Break-In Period 55
After Break-In Period 55
End of First Season Checkup 56
Specifications 57
Fuel Requirements 58
Fuel Ratings 58
Using Reformulated (Oxygenated) Gasolines (USA Only) 58
Gasolines Containing Alcohol 58
Engine Oil 59
Engine Specifications 59
Fluid Specifications (MPI) 60
Fluid Specifications 60
Engine 60
Alpha Sterndrive 61
Bravo Sterndrives 61
Power-Assisted Steering and Power Trim Fluids 61
Approved Power-Assisted Steering Fluids 61
Approved Power Trim Fluids 61
Maintenance 63
Owner/Operator Responsibilities 64
Dealer Responsibilities 64
Maintenance 64
Do-It-Yourself Maintenance Suggestions 65
Inspection 65
Maintenance Schedule—Sterndrive Models 66
Routine Maintenance 66
Scheduled Maintenance 66
Maintenance Log 67
Engine Oil 68
Checking 68
Filling 68
Changing Oil and Filter 69
Power Steering Fluid 71
Checking 71
Filling 71
Changing 72
Engine Coolant 72
Checking 72
Filling 73
Changing 73
Drive Unit Oil 74
Checking 74
Filling 74
Changing 75
Power Trim Fluid 77
Checking 77
Filling 77
Changing 78
Battery 78
Multiple EFI Engine Battery Precautions 78
Cleaning the Flame Arrestor 79
Positive Crankcase Ventilation Valve (PCV) 80
Water-Separating Fuel Filter (MPI) 80
Water-Separating Fuel Filter 80
GEN II Models 81
Removal 81
Installation 81
GEN III Models 82
Removal 82
Installation 83
Lubrication 83
Steering System 83
Throttle Cable 85
Shift Cable – Typical 86
Sterndrive Unit and Transom Assembly 86
Sterndrive U-joint Shaft Splines And O-rings (Sterndrive Unit Removed) 87
Engine Coupler 87
Driveshaft Extension Models 88
Propellers 88
Propeller Repair 88
Alpha Propeller Removal 88
Alpha Propeller Installation 89
Bravo One Propeller Removal 90
Bravo One Propeller Installation 90
Bravo Two Propeller Removal 91
Bravo Two Propeller Installation 91
Bravo Three Propeller Removal 92
Bravo Three Propeller Installation 93
Serpentine Drive Belt 95
Checking 95
Replacing Belt and/or Adjusting Tension 95
Corrosion Protection 97
Corrosion Information 97
Maintaining Ground Circuit Continuity 97
Anodes and MerCathode System Locations 97
Checking the Quicksilver MerCathode System 98
Power Package Exterior Surfaces 99
Boat Bottom Care 99
Anti-fouling Paint 99
Sterndrive Surface Care 101
Flushing the Power Package 102
General Information 102
Flushing Attachments 102
Sterndrive Water Pickups 103
Alternative Water Pickups 105
SeaCore Power Package Flushing Procedure 106
Models Using The Sterndrive Water Pickup 106
Storage 111
Cold Weather or Extended Storage 112
Preparing Power Package for Storage 112
Engine and Fuel System Preparation 113
Draining the Seawater System 114
Drain System Identification 115
Air Actuated Single Point Drain System 115
Manual Single Point Drain System 115
Three Point Manual Drain System 116
Multi-Point Drain (MPD) System 116
Air-Actuated Single-Point Drain System 117
Boat in the Water 117
Boat out of the Water 119
Manual Single Point Drain System 122
Boat in the Water 122
Boat out of the Water 123
Three Point Manual Drain System 124
Boat in the Water 124
Boat out of the Water 125
Multi-Point Drain (MPD) System 126
Boat out of the Water 126
Boat in the Water 128
Battery Storage 130
Power Package Recommissioning 130
Troubleshooting 131
Diagnosing EFI Problems 132
Diagnosing DTS Problems 132
Engine Guardian System 132
Starter Motor Will Not Crank Engine, Or Cranks Slow 132
Engine Will Not Start or Is Hard to Start 133
Engine Runs Rough, Misses, or Backfires 133
Poor Performance 133
Excessive Engine Temperature 133
Insufficient Engine Temperature 134
Low Engine Oil Pressure 134
Battery Will Not Recharge 134
Remote Control Is Difficult to Move, Has Excessive Play, or Makes Unusual Sounds 135
Steering Wheel Jerks or Is Difficult to Turn 135
Power Trim Does Not Operate (Motor Does Not Operate) 135
Power Trim Does Not Operate (Motor Operates but Sterndrive Unit Does Not Move) 135
Customer Assistance Information 137
Owner Service Assistance 138
Local Repair Service 138
Service Away From Home 138
Stolen Power Package 138
Attention Required after Submersion 138
Replacement Service Parts 138
Resolving a Problem 139
Mercury Marine Service Offices 139
Ordering Literature 140
United States and Canada 140
Outside The United States and Canada 140
VIDEO PREVIEW OF THE MANUAL:
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