Manitowoc Shuttlelift Grove Crane 3340B/YB4411 Operator Manual – PDF DOWNLOAD
FILE DETAILS:
Manitowoc Shuttlelift Grove Crane 3340B/YB4411 Operator Manual – PDF DOWNLOAD
Language : English
Pages :152
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Manitowoc Shuttlelift Grove Crane 3340B/YB4411 Operator Manual – PDF DOWNLOAD
Introduction 11
The Manual 11
Directional Reference 11
Serial Number Plate 11
Serial Number 11
Reports 11
Disclaimer 12
Customer Support 12
New Owners 12
Specifications 13
Nomenclature 15
Safety Information 17
Safety Messages 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Accidents 18
Operator Information 18
Operator Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems (If Equipped) 20
Anti-Two-Blocking Device 20
Working Area Limiter (If Equipped) 21
Crane Stability/Structural Strength 21
Load Charts 22
Work Site 22
Wind Forces 22
Lifting Operations 23
Counterweight 24
Outrigger Lift Off 24
Multiple Crane Lifts 24
Pile Driving and Extracting 25
Crane Equipment 25
Crane Inspection 25
Electrocution Hazard 25
Set-Up and Operation 27
Electrocution Hazard Devices 27
Electrical Contact 28
Special Operating Conditions and Equipment 28
Personnel Handling 28
Environmental Protection 29
Maintenance 29
Service and Repairs 30
Lubrication 31
Tires 31
Wire Rope 31
Sheaves 32
Batteries 33
Engine 33
Transporting the Crane 33
Travel Operation 34
Work Practices 35
Personal Considerations 35
Crane Access 35
Job Preparation 35
Working 35
Lifting 36
Hand Signals 37
Boom Extension 39
Parking and Securing 39
Shut-Down 39
Cold Weather Operation 39
Temperature Effects on Hook Blocks 40
Temperature Effects on Hydraulic Cylinders 40
Overload Inspection 42
Boom Inspection 43
Superstructure Inspection 45
Carrier Inspection 47
Operating Controls And Procedures 49
Controls, Switches, Gauges 49
Cab Controls 49
Gauges and Indicators 51
Panel Switches 56
Outrigger Controls 58
Outrigger Switches 59
Outrigger Monitoring System (OMS) Indicator (Optional—Standard in North America) 60
Steering Controls 60
Operators Cab 62
Heater and Defroster 62
Seat Adjustment 62
Seat Belt 63
Cab Door (Enclosed Cab) 63
Fire Extinguisher (Optional) 64
Machine Operation 64
Fuel Change Over Instructions – Dual Fuel Engines 64
Starting the Engine 64
Traveling With the Crane 70
Changing Travel Direction 71
Shifting Gears (Travel Speeds) 71
Stopping Travel 72
Operating the Outrigger Controls 72
Independent Outrigger Operation 74
Outrigger Monitoring System (OMS) (Optional—Standard in North America) 74
Operating the Boom Controls 75
Optional Controls Operation 81
Operating Practices 83
Handling a Load 83
Attaching the Load 83
Holding the Load 83
Moving the Load 83
Traveling with a Load (Pick and Carry) 83
Turning Clearances 84
Machine Shutdown 84
Unattended Crane 84
Towing a Disabled Machine 85
Capacity Chart 87
Using the Capacity Chart 87
Determining Operating Radius 87
Determining Lift Capacity 87
Things to Observe When Using the Capacity Chart 87
Determining Lift Capacity at the Boom Extension 88
Pick and Carry Ranges 88
Attachments 91
Pivoting Boom Head 91
Boom Head Positions 91
Adjusting the Boom Extension Offset 93
Hoist Block 94
Removing the Hoist Block 94
Installing the Hoist Block 94
Boom Extension 95
Installing the Boom Extension 95
Adjusting the Boom Extension Angle 95
Stowing the Boom Extension 95
Using Telescopic Boom Extension 95
Down Haul Block 97
Installing the Down Haul Weight 97
Removing of Down Haul Weight 97
Installing Cable On The Hoist 98
Wire Rope Wedge Socket 99
Maintenance 101
Introduction 102
Spark Arresting Mufflers 102
Safety List 102
Lubricants 102
Environmental Protection 102
Maintenance Records 102
Special Maintenance 103
Delivery Inspection 103
After First 50 Hours of Operation (New Cranes) 103
Cranes Not in Regular Use 103
Preventive Maintenance 104
Maintenance Schedule and Checklist 104
Lubrication Points 107
Scheduled Maintenance 112
Daily (Walk-Around) Inspection 112
50 Hours Of Operation 116
Clean/inspect The Air Cleaner Dust Cup 116
Wire Rope Inspection 116
Grease Fittings 117
Lubricate the Boom Slides 118
Lubricate the Boom Chains 118
100 Hours Of Operation 119
Check Wheel Nut Torque 119
Inspect the Fan Belts 119
250 Hours Of Operation 120
Inspect the Boom Chains 120
Inspect Hydraulic Hoses 121
Clean Battery And Cables 121
Clean the Radiator 122
Lubricate the Wire Rope 122
Lubricate the Swing Gear and Pinion 122
Replace the Engine Crankcase Oil and Filter 123
Torque Critical Bolts 123
500 Hours of Operation 126
Inspect Tires for Damage 126
Inspect Parking Brake Pads 126
Replace Fuel Filter (Diesel Engine) 126
Replace Air Cleaner Element 126
Clean/Adjust Spark Plug Gap (Gasoline Engine) 127
Add Rust Inhibitor to Engine Cooling System 127
Lubricate the Outrigger Slides 127
Add Grease to the Swing Gearbox 127
Check the Axle Housing Lubricant Level 128
Check The Wheel Hub Lubricant Level 128
Check Hoist Gearbox and Brake Lubricant (Model 1259W) 129
Check Boom Hoist Lubricant Level (Model PD12C) 130
1000 Hours Of Operation 131
Replace the Transmission Oil and Filter 131
Replace the Axle Housing Lubricant 132
Replace Axle Wheel Hub Lubricant 133
Replace Hoist Gearbox and Brake Lubricant (Model 1259W) 133
Replace the Hoist Gearbox and Brake Lubricant 134
Replace Hoist Gearbox and Brake Lubricant (Model PD12C) 135
Lubricate the Rear Axle Bearings 136
Replace the In-Line Fuel Filters (Gasoline Engines) 136
Replace the Hydraulic Oil 137
Replace the Hydraulic Filter 138
Check Swing Gear/Pinion Backlash 138
Replace the Spark Plugs (Gasoline Engine) 138
2000 Hours Of Operation 139
Replace the Engine Coolant 139
Inspect the Crane Structure and Booms for Damage 139
Test the Rated Capacity Limiter (Option) 139
Miscellaneous Maintenance 140
Batteries/Charging System 140
Fuel System 140
Adjustments 143
All adjustments must be performed by a qualified mechanic 143
Refer to the Service Manual for the proper procedures 143
Specifications 145
Lubricants and Capacities 145
Engine Oil Specifications 146
Fuel Types 147
Diesel Fuel 147
Gasoline 147
Relief Valve Settings 148
General Specifications 148
Dimensions 150
Chart 1 Recommended Planetary Gear Oil 146
CTRL516-02_Warm-up_Procedures–Supplement pdf 0
Crane Warm-up Procedures 3
Engine 3
Transmission 3
Hoist 3
Swing Drive and Turntable Bearing 4
Axles 4
Hydraulic Oil System 4
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