Manitowoc Grove Crane TMS9100-2 Operator Manual – PDF DOWNLOAD
FILE DETAILS:
Manitowoc Grove Crane TMS9100-2 Operator Manual – PDF DOWNLOAD
Language : English
Pages : 404
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Manitowoc Grove Crane TMS9100-2 Operator Manual – PDF DOWNLOAD
See end of this Manual for Alphabetical Index 5
Introduction 13
General 13
Ambient Operation Temperature 13
Customer Support 13
Safety Information 13
New Owners 13
Safety Information 17
Safety Messages 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Safety Decals 18
Accidents 18
Operator Information 18
Operator Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems (If Equipped) 20
Anti-Two-Blocking Device 20
Working Area Limiter (If Equipped) 21
Crane Stability/Structural Strength 22
Load Charts 22
Work Site 22
Wind Forces 23
Wind Speeds 23
Determination of 3-second wind gust speed at boom tip height: 26
Size and Shape of the load: 26
Determining Wind Drag Coefficient (Cd) 27
Maximum Permissible Wind Speed 28
Example and Sample Calculations (metric) 30
Example 1: Crane Configuration: 30
Load example 1 1: 31
Load example 1 2: 31
Load example 1 3a: 31
Load example 1 3b: 31
Example and Sample Calculations (Non-metric) 34
Example 2: 34
Load example 2 1: 35
Load example 2 2: 35
Load example 2 3a: 35
Load example 2 3b: 35
Lifting Operations 36
Counterweight 37
Outrigger Lift Off 37
Multiple Crane Lifts 37
Tilt-Up Panel Lifting 37
Pile Driving and Extracting 38
Crane Equipment 38
Crane Inspection 38
Electrocution Hazard 39
Set-Up and Operation 40
Electrocution Hazard Devices 40
Electrical Contact 41
Special Operating Conditions and Equipment 41
Grounding the Crane 41
Personnel Handling 42
Environmental Protection 43
Maintenance 43
Service and Repairs 43
Lubrication 44
Tires 45
Hoist Rope 45
Synthetic Hoist Rope 45
Wire Rope 45
Sheaves 46
Batteries 47
Super Capacitor (If Equipped) 47
General Maintenance 47
Transporting the Crane 48
Travel Operation 48
Work Practices 49
Personal Considerations 49
Crane Access 49
Job Preparation 49
Working 50
Lifting 51
Hand Signals 52
Boom Extension 54
Parking and Securing 54
Shut-Down 54
Cold Weather Operation 54
Temperature Effects on Hook Blocks 55
Temperature Effects on Hydraulic Cylinders 55
Overload Inspection 56
Boom Inspection 58
Superstructure Inspection 60
Carrier Inspection 62
Operating Controls and Indicators 65
Carrier Cab Controls and Indicators 67
Transmission Shift Lever 68
Spare Switch/Indicator 68
USB Ports 68
12 Volt Outlet 68
Fire Extinguisher 68
Horn Button 68
Turn Signal/Headlight High Beam Low Beam Lever 68
Steering Column Tilt/Telescope Lever 68
Cab Circulating Fan 68
Windshield Wiper and Washer 68
Camera Display 68
Dome Light 68
Air Horn 68
Throttle Pedal 68
Brake Pedal 69
Clutch Pedal 69
Steering Wheel 69
Headlights Switch 70
Dimmer Switch 70
Beacon Light Switch (Optional) 70
Engine Brake On/Off Switch 70
Engine Brake High/Low Switch 70
Exhaust System Cleaning Initiate Switch 71
Engine Idle Increment/Decrement Switch 71
Remote Control On/Off Switch 71
Remote Control Indicator 71
ABS/ATC Switch 71
Hill Start Aid (HSA) Switch (Optional) 71
HSA Indicator (Optional) 71
Inter-Axle Lock Switch 71
Cross-Axle Lock Switch (Optional) 71
Suspension Inflation Switch 71
Tire Inflation Switch 71
Heater/Air Conditioner Fan Switch 71
Heater/Air Conditioner Control 72
Heater/Air Conditioner Select Switch 72
Ignition Switch 72
Parking Brake Control 72
Dual Air Pressure Gauge 72
Trailing Boom Trailer Emergency Brake Control (Optional) 72
Control Panel Indicator and Gauge Display 72
Control Panel Indicator and Gauge Display 73
Cross-Axle Locked Indicator 73
Inter-axle Locked Indicator 74
Suspension Deflated Indicator 74
Traction Control Indicator 74
Tire Inflation On Indicator 74
Left Turn Signal Indicator 74
Lights On Indicator 74
High Beam Indicator 74
Parking Brake Engaged Indicator 74
Battery Charge Indicator 74
Low Air Pressure 74
Emergency Stop 74
Right Turn Signal Indicator 74
System Fault Indicator 74
Anti-lock Braking System (ABS) Indicator 74
Check Transmission (Automated Transmission Only) 75
Malfunction Indicator Lamp 75
Low Oil Pressure 75
Engine Stop Indicator 75
Engine Warning Indicator 75
OK Button 75
Menu Button 75
Fuel Gauge 75
Speedometer 75
Low Fuel Level Indicator 75
High Exhaust System Temperature 75
Engine Temperature Indicator 76
Cruise Control 76
Engine Coolant Temperature Gauge 76
Down Button 76
Up Button 76
Tachometer 76
Exhaust System Cleaning 76
LCD Display 76
Outrigger Controls and Indicators 78
Outrigger Control Summary 78
Outrigger Control Panel 78
Outrigger Beam Selector Switch 78
Extend Switch 78
Center Front Jack Switch 79
Jack Selector Switch 79
Emergency Stop Switch 79
Retract Switch 79
Power Indicator 79
Auto Switch 79
Superstructure Cab 80
Superstructure cab 80
Side panel 82
Superstructure cab, rear 83
Control panels 84
Left Hand Armrest Controls 84
Right Hand Armrest Controls 85
Control levers 86
Heating system 87
Operator display module (ODM)/CCS control unit 88
CCS – Home screen 90
Alert Icons 92
Short description of the operating elements of the crane control system 93
Definition of direction information 94
Basic rule 94
On the carrier 94
On the superstructure 94
General rules for buttons and symbols on the display 94
Changing Menus 95
Crane Control System 95
Display CCS 95
Warning message/error message display area 96
Open Error menu 96
Exiting the menu/input mode 96
Enter the values with jog dial 96
Enter values on the control panel CCS 97
Input confirmation 97
Other indicators on the ODM CCS display 97
Display temperature sensor 97
Emergency stop switch 97
To switch displays 97
Settings menu groups 98
Menu for setting the time 99
Switch units menu 101
Set control lever characteristic curve menu 102
Power unit speeds menu 103
Operating hours menu 104
Displaying the operating hours 104
Displays 104
Crane operation error menu 106
Software version menu 107
CCS – Overview menu groups 108
Superstructure lock menu 110
Counterweight menu 111
Outrigger menu 112
Telescoping semi-automation menu 114
Manual telescoping menu 115
ODM Working Range Limiter (WRL) 115
WRL Overall height menu 118
WRL- Boom Angle Limits menu 120
WRL-Working radius menu 122
WRL-Swing angle menu 124
WRL-Virtual walls menu 126
Exhaust System Cleaning menu 128
Bi-fold Boom Extension menu 129
Telescoping emergency program 129
Open Submenu Emergency program 130
Access telescoping emergency program menu 131
Determining the error type 132
Error on length indicator 134
Checks before telescoping 134
Retracting and locking a telescopic section 135
Unlocking the telescoping cylinder 136
Extending and locking the telescoping cylinder 137
Tables for approaching the locking points 137
Locking points for the telescoping cylinder 137
Locking points for the telescopic sections 137
Telescoping cylinder boom nose switch 138
ODM error code viewer 139
RDM (RCL Display Module) 140
Resetting the current telescoping 142
Entering current telescope position values 142
RCL – menu groups 144
Enter rigging mode menu 145
Monitoring menu 146
Outrigger rigging code verification 148
Adjusting the wiper stroke interval of the windshield wiper 148
Display – setting the brightness 149
Setting the characteristic curves for the control levers 150
Crane Functions Speed Control 150
Changing values 151
Operating the camera 151
Switching the camera 151
Switching the boom position indicator light (optional equipment) on and off 151
Engine 152
Side panel 152
Ignition lock 152
Set idling speed 152
Economy mode menu 152
Seat contact switch and dead man’s switches 152
Enabling crane functions 153
Disabling crane functions 153
Superstructure cab seat 153
Outriggers 153
Right-hand control panel 153
Button for outrigger preselection 153
Left-hand control panel 153
Retracting/extending outrigger beams pre-selection 153
In the Outrigger menu 153
Outrigger span display 153
Swing gear/movements locked display 154
Parking brake/movements locked display 154
Function for switching outriggers 154
Extend/retract outrigger beams 155
Extend/retract outrigger jack cylinders 155
Inclination indicator 156
Anemometer display 156
Counterweight menu 156
Counterweight locking display 156
Locking/unlocking the counterweight 157
Extending/retracting the lifting cylinders 157
Pre-tensioning pressure display 157
Main hoist 157
Right control lever 158
Hoist high-speed mode on/off 158
Hoist Speed Range Selection 158
Hoist rotation indicator 158
CCS display 158
Main Hoist Enable 158
High speed mode for the hoist 158
Lift/lower the hoist 159
Warning for lowering limit switch lockout 159
Hoist Limit Lockout Indication 159
Auxiliary hoist 159
Swing 159
Control panels 159
Swing enable 159
Left control lever 159
Free swing button 160
CCS display 160
Swing crane function display 160
Swing brake applied/released 160
Lifting/Lowering mechanism 160
Control panels 160
Lifting/lowering mechanism on/off 160
Right control lever 160
ODM display 161
Lifting/lowering crane function display 161
Boom up override switch 161
Telescoping mechanism 161
Control panels 161
Telescoping enable switch 161
Right control lever 161
Left control lever- Optional 161
Telescoping crane function display 162
Telescoping semi-automation menu 162
Open menu 162
Telescope diagram display 162
Telescoping cylinder length display 162
Main boom length display 163
Telescopic sections display 163
Current telescope status display 163
Pre-selection for all telescopic sections 163
Pre-selection individual telescopic sections 163
Teleautomation direction display 163
Confirm pre-selection 163
Manual telescoping menu 164
Telescoping cylinder locked/released 164
Locking/releasing the telescoping cylinder 164
Lock/release telescopic section indication 164
Locking/releasing the telescopic section 164
Telescoping cylinder length display 165
Main boom length display 165
Telescoping section in the telescopic section display 165
Telescoping direction display 165
Hydraulic system 165
Cab tilt 165
Superstructure house lock menu 165
Swing gear display 166
360 Degree Swing Lock 166
Locking status displays 166
360 Degree Swing Lock 166
Remote control 166
Remote control icon 166
Remote Control Operation 167
Scope 167
System Overview 167
System Components 168
Remote Control Components 170
Display Components 171
Preparing for Remote Control Operation 173
Operating Remote Control 174
Superstructure Horn 174
Emergency Stop 174
Engine Start/Stop/Throttle 175
Starting/Stopping Engine 175
Changing Engine Speed 175
Exiting Start/Stop/Throttle Screen 175
Outrigger Beams 177
Outrigger Jacks 179
Hoist Control (Main and Aux) 181
Boom Lift 183
Swing and 360° Swing Lock 185
Swinging 185
Operating 360° Swing Lock 185
Exiting Swing/360° Swing Lock Screen 185
OPT (options) 187
Luffing Boom Extension 187
Boom Extension Assist 187
Counterweight 187
Exiting OPT Screen 187
Information 188
Rated capacity limiter (RCL) 188
Control unit control console 188
Exiting the menu/input mode 188
Entering values 188
RCL Status Indicators 188
Sensor for brightness 188
Sensor for temperature 189
Display RCL 189
After a standstill of up to 2 hours 189
Enter rigging mode menu 189
Enter RCL code 189
Enter reeving 190
Enter outrigger span 190
Enter counterweight 190
Confirming the rigging mode 191
Boom system entry 191
Monitoring menu 191
Boom system setup display 191
Counterweight display 192
Outrigger span display 193
Display of the lattice extension offset angle 193
Current main boom angle display 193
Current swing angle display 193
Current load display 193
Maximum load display 193
Current degree of utilization display 194
GPL licensing screen 195
Exiting the menu 195
Limits Override 195
Hoist limits override 196
External Limit Bypass Switch 196
External displays 196
Status display 196
Economy Mode 196
Terminology 197
Requirements 197
Operation 198
Benefits 198
Electrical system 198
Voltage monitoring warning 198
Sockets 12 V 198
Lighting, windshield wiper/washing system 199
Lighting 199
Superstructure Cab Work Lights on/off 199
Boom Lights 199
Rotating Boom Lights Control 199
Cab lighting 199
Reading lamp 199
Windshield wiper/washing system 200
Windshield wiper on/off 200
Skylight wiper on/off 200
Windshield/Skylight washing system 200
Wiper stroke interval menu 200
Adjusting the wiper stroke interval 200
Windows 200
Open window (A) 200
Close window (B) 200
Rear window 201
Opening 201
Closing 201
Superstructure cab door 201
From outside 201
Unlock 201
Lock 201
Open/close 201
Inside door operation 202
CraneSTAR® system 202
Overview 202
Position of the components 202
Operating Procedures 205
Breaking-in A New Carrier 206
Pre-Starting Checks 206
Fuel Supply 206
Engine Oil 206
DEF Fluid Level 206
Engine Coolant 207
Batteries 207
Hydraulic Reservoir and Filter 207
Wire Rope 207
Hook Block and Headache Ball 207
Seats 207
Seat Belts 207
Seat Belt Maintenance 207
Cleaning Seat Belt Webbing 207
Signal and Running Lights 207
Service and Parking Brakes 207
Tires 207
Wheels 207
Other Equipment 207
Daily Lubrication 207
Cold Weather Operation 207
Derated capacities for each °F below -40°F 208
Derated capacities for each °C below -40°C 208
Crane Warm-up Procedures 208
Engine 209
Transmission 209
Hoist 209
Swing Drive and Turntable Bearing 209
Axles 209
Hydraulic Oil System 209
Heating and ventilating the superstructure Cab 210
Heating system 210
Switching on 210
Heating System Manual Operation 211
Temperature 211
To increase the temperature 211
To reduce the temperature 211
Fan 211
Increasing the air volume 211
Reducing the air volume 211
Fresh air/recirculated air 212
Fresh air 212
Recirculated air 212
Air distribution 212
Air vents on the windshield and in the center 212
Air vents on the cab floor 212
All air vents 212
Adjusting the air vents 212
Heating System Automatic Operation 213
Setting the day and time 213
Storing the heating start 213
Setting the heating period 213
Switching the heating start on and off 214
Switching off 214
Setting the remaining time 214
Air-conditioning system 214
Switching on 214
Operation 215
Drying the air 215
Switching off 215
Anti-Lock Brake System (ABS) 215
ABS Power-Up Sequence 216
ABS Switch Operation 216
Automatic Traction Control (ATC) Functional Overview 216
ATC Operation 217
System Operation 217
Component Function 217
Traction Control Power-Up Sequence 217
Traction Control Switch Operation 217
Thermal (Brake Heat) Protection 217
ABS/ATC Partial Shutdown 217
Engine Operation 217
Starting Procedure 217
Cold Weather Starting 218
Idling the Engine 218
Particulate Filter Maintenance at Idle — Unexpected Idle Speed Increase 218
Racing the Engine 218
Shutdown Procedure 218
Exhaust System Cleaning 218
Faults on the DEF system 219
Crane Travel Operation 219
Active Restraints 219
Seat Belts 219
Traveling – General 220
Axle Weight Distribution Table 221
Manual Transmission Clutch Operation 223
Shifting Gears 223
Initial Start-up 224
Upshifting 225
Downshifting 225
Shifting to Reverse 226
Driving Tips 226
Automatic Transmission (Optional) 226
Gear Display 226
Start-up 227
Power Down 227
Reverse Mode 227
Drive Mode 227
MANUAL Mode 228
MANUAL / Hold Mode 228
Transmission Manual Override 228
LOW Mode 229
Transmission LOW Override 229
Hill Start Aid (HSA) (Optional-Only available with automated transmission) 229
Differential Control Switches 230
Operating the Differential Locks 230
Brakes 230
Engine Brake 231
Recommended Crane Shutdown Procedures 231
Unattended Crane 231
Superstructure Cab Platform 231
Proper Leveling of the Crane 232
Bubble Level Adjustment 232
Using the Outriggers 232
Setting the Outriggers 232
Auto Level Procedure 233
Engaging the Partial/Mid Extension Lock Pin 233
Outrigger Monitoring System (OMS) CCS Display 234
Stowing the Outriggers 234
Stowing the Partial/Mid Extension Lock Pin 234
Stowing the Center Front Jack 235
Crane operation 235
Before operating the crane 235
Checking the position of the hoist ropes 236
Checking the electrical system 236
Adjusting the crane cab seat and front control panel 236
Crane cab seat 236
Front panel 237
Checking operator aids 237
Rated capacity limiter 237
Anti-two block switch 237
Emergency stop switch 238
Seat contact switch 238
Preheating the hydraulic oil 239
Using the swing system 239
Switching the 360° lock on/off 239
Switching on the 360° lock 239
Switching off the 360° lock 239
Operation of the rated capacity limiter 240
Switch on the RCL 240
Switching on 240
Lamp test 240
After a standstill of up to 2 hours 241
After a standstill of more than 2 hours 241
Enter rigging mode 242
Entering individual components 242
Switching on input mode 242
Selecting values 243
Counterweight 243
Boom system 244
Outrigger span display 244
Outrigger span 244
Swing range 245
Entering the RCL code 245
Entering the reeving 246
Accepting the rigging code 246
Checks before operating the crane 247
Open the menu 247
Checks 247
Hoists display 248
Example of how to switch over the display 248
Displays during crane operation 248
The current overall height 248
The current lattice extension angle 249
The current lattice extension length 249
The counterweight 249
The current swing angle 249
The currently raised load 250
The maximum load 250
The degree of utilization 250
RCL early warning 250
RCL shutdown 250
Shutdown due to overload 250
Canceling a shutdown 251
Display in the event of errors 251
RCL override 251
External Light Bar (Optional) 252
When rigging 252
RCL override 252
Anti-two block switch override 252
After overriding 252
Canceling the override 252
To raise the boom 252
Raise main boom 252
Switch off function 253
In emergencies 253
Canceling a shutdown 253
Canceling the override 253
Crane operation with main boom 253
Main hoist 253
Switching on the main hoist 254
Lifting and lowering 254
Switching off the main hoist 255
Auxiliary hoist 255
Switching on the auxiliary hoist 255
Lifting and lowering 255
Switching off the auxiliary hoist 256
Anti-Two Block switch and lowering limit switch 256
Anti-Two Block 256
Anti-two block switch override 257
Switching on the lifting/lowering mechanism 257
Raising and lowering 258
Switching off the lifting/lowering mechanism 258
Telescoping mechanism 258
Manual telescoping 258
Telescoping with semi-automation 258
Extending with the main boom configuration 258
Overview 258
Telescoping process 259
Assignment for display 261
Fixed length, intermediate length, telescoping length 261
Main boom fixed length 261
Main boom intermediate length 262
Main boom telescoping length 262
Telescoping 262
Telescoping sequence 262
Inspections prior to starting operations 262
Switching on the telescoping mechanism 262
Function of the control lever 262
Switching off the telescoping mechanism 263
Manual telescoping 264
Checking the initial position 264
Current telescoping 264
Position of the telescoping cylinder 264
Position of the locking pins 265
Unlocking the telescoping cylinder 265
Extending/retracting the telescoping cylinder 266
Extending/retracting 266
Lock telescoping cylinder 266
Lock 267
Unlocking the telescopic section 267
Telescoping the telescopic section 268
Locking the telescopic section 268
Locking the telescopic section for on-road driving 269
Telescoping with semi-automation 269
Semi-auto Mode 269
Introduction 269
Semi-auto Mode basic operating procedures 271
Semi-auto Mode for shifting cylinder within fully retracted boom 273
Semi-auto Mode requiring boom to be retracted 273
Semi-auto Mode screen refresh 273
Semi-auto Mode warning indications 273
Semi-auto Mode telescoping function shut-down 274
Semi-auto Mode lost boom configuration 274
Reset telescoping configuration 274
Semi-auto Mode vs Manual Mode 275
Telescoping with main boom configuration 276
Entering values 276
High-speed mode 277
Hoists 277
Swing gear 277
Swing brake 277
Switching on the swing gear 277
Releasing the swing brake 278
Applying the swing brake 278
Swing 278
Releasing locked swing gear 278
You can limit the maximum swing speed (1, Figure 4- 223), refer to Limiting the power unit speeds, page 4-77 278
Braking the swing movement 279
Free swing mode 279
Switching off the swing gear 279
Possible movement combinations 280
Settings and displays for crane operation 280
Inclining the crane cab 280
Switching units of measure 280
Setting the characteristic curves for the control levers 281
Limiting the power unit speeds 281
Changing values 282
Camera Display Setup 282
Using the slewable spotlights 283
Warnings in the start menu 283
Meaning of the symbols 283
Work break 284
In case of short work breaks 284
In case of work breaks of more than 8 hours 284
To secure the truck crane 285
Trailing Boom Carrier Option 285
Description 285
Operation 286
Preparation for Highway Travel 286
Travel Precautions 289
Returning to Normal Crane Operation 289
Parking the Trailing Boom Carrier 289
Tilt-Up Panel Procedure Using the Heavy Duty Boom Extension 289
Lubrication 291
General 291
Environmental Protection 291
Cummins Oil Registration List 291
Arctic Conditions Below -18° C (0° F) 291
Lubrication Points 292
Standard Lubricants 293
Cold Weather Lubricants 295
Arctic Lubricants and Conditions 297
Temperatures Below -9°C (15°F) 297
Cold Weather Package and Lubricants 297
Notes Listed in the Following Tables 297
Drivetrain Lubrication 298
Steering Lubrication 303
Axle Lubrication 303
Outrigger Lubrication 306
Miscellaneous Lubrication 307
Turntable & Cab Tilt Lubrication 308
Hoist Lubrication 311
Turntable Central Lubrication 312
Boom Lubrication 313
Crane Setup 313
Greaseless Boom 313
Monthly Lubrication Work 316
Pins 316
Set-up and Installation 317
General 318
Installing Cable On The Hoist 318
Cable Reeving 318
Dead-End Rigging/Wedge Sockets 319
Installing Wedge and Socket 320
Positioning/Removing the Hoist Cable 321
Positioning Hoist Cable 321
Removing Hoist Cable 321
Possible reevings on the main boom 321
With 5 Head Sheaves 322
5-sheave hook block 322
3-sheave hook block 322
1-sheave hook block 323
Hook tackle 323
Auxiliary Boom Nose 323
Rigging work for crane operation with the main boom 327
Rigging 327
Unrigging 328
Removable Counterweight 328
Counterweight versions/combinations 331
Lifting individual counterweight sections 331
Lifting stacked counterweight sections 332
Slinging points at the counterweight sections 333
Rigging the counterweight 333
Prerequisites: 333
Unrigging the counterweight 334
Lower 3,000 lb tray plate on the counterweight platform 334
Check the position of the locking pins for 3000 and 5,000 lb counterweight sections 335
Locking Pin position 335
Assembling counterweight versions/ combinations 336
Procedures 337
Counterweight hoist unit 337
Extending/Retracting the lifting cylinders 338
Pre-charge 338
Automatic mode, rigging 338
Rotating with the rigged counterweight 339
Extending/retracting the lifting cylinders 339
Automatic mode rigging 340
Automatic mode unrigging 341
Cancel automatic mode 342
Unlocking/locking the rear counterweight platform 343
Unlocking 343
Locking 343
Swinging with rigged counterweight 344
Rigging work on the main boom 345
Hook block on the bumper 345
Picking up the hook block 345
Attaching the hook block 345
Hook block on a separate vehicle 345
Picking up the hook block 345
Setting down the hook block 346
Reeving the hoist rope 347
Attaching the rope end clamp 349
Dead-end Rigging 349
Unreeving hoist rope 351
Installing/removing the anti-two block switch 351
Installing the anti-two block switch 351
Removing the anti-two block switch 353
Locking/unlocking the anti-two block switch 355
Locking 355
Removing the lock 355
Anemometer and boom position indicator light 355
Installing 355
Switching the boom position indicator light on and off 356
Removing 356
Other rigging work 356
Cameras for crane operation 356
Camera on the hoists 356
Operating the camera 356
Hoist maintenance platform 357
Slinging points for personal protective equipment 357
Boom Extensions 358
Installing the Folding Boom Extension 359
Securing Extension with Tag Line (Rope) 360
Extension Erecting Warnings and Requirements 360
Erecting Procedure: 35 ft (10 5 m) Base Extension 360
Erecting Procedure: 58 ft (17 6 m) Extension 364
Extension Electrical Connections 370
35 ft (10 5 m) Extension Electrical Connections 370
58 ft (17 5 m) Extension Electrical Connections 370
Disconnect Electrical Connections to the 58 ft (17 5 m) Base Extension 371
Connecting the Anti-Two Block Switch 371
35 ft (10 5 m) Extension anti-two block Installation 371
35 ft (10 5 m) Extension Anti-Two Block Removal 371
58 ft (17 5 m) Extension Anti-Two Block Installation 372
Extension Hydraulic Connections (Optional Hydraulic Extension) 372
Checking the Locking Device on the Hose Drum 372
Unlocking the Drum 372
Locking the Drum 372
Hydraulic Hose Installation 373
Position for Main Boom Operation 373
Establishing the Hydraulic Connection 374
Disconnecting the Hydraulic Connection 374
Folding Deflection Sheaves 374
Deploying the Rear Deflection Sheave 374
Stowing Rear Deflection Sheave 375
Positioning/Removing the Hoist Cable 375
Positioning Hoist Cable 375
Removing Hoist Cable 375
Mechanical Luffing Boom Extension (Adjustable Boom Extension) 377
Extension Angle Adjusting Mechanism 377
Setting the Offset Angle with an Auxiliary Crane 377
Setting the Offset Angle without an Auxiliary Crane 377
Entering the RCL Code 377
Inclining the Crane 378
Stowing the Folding Boom Extension 378
Requirements for Stowing the Boom Extensions 378
Stowing Procedure: 23 ft (7 m) Boom Fly Extension 378
Stowing Procedure: 58 ft (17 5 m) Extension 379
Boom Extension Removal 383
From the side of the main boom 383
From the nose of the main boom 386
Installing and Removing the 26 ft (8 m) Extension Insert 386
Installation 386
Removal 387
Insert Electrical Connection 387
Connecting the 26 ft (8 m) Insert to the Main Boom 387
Disconnecting Main Boom Electrical Connection 388
Connecting the Folding Extension Electrical Circuit 388
Disconnecting the Folding Extension Electrical Circuit 388
Extension Hydraulic Connection 389
Connecting Main Boom Hydraulics 389
Disconnecting Main Boom Hydraulics 389
Connecting the Folding Extension Hydraulics 389
Disconnecting the Folding Extension Hydraulics 390
Folding the Deflection Sheave on the 26 ft (8 m) Extension 390
Folding Out the Deflection Sheave 390
Folding In the Deflection Sheave 391
3 5 m (11 4 ft) Manual off-settable Heavy Duty Boom Extension 391
Description 391
Separating Manual Off-settable Heavy Duty Boom Extension from Lattice Extension 391
Installing Manually Offsetable Heavy Duty Boom Extension 392
Setting Heavy Duty Boom Extension Manual Offset 392
Removing the Manual Offsetable Heavy Duty Extension 392
3 5 m (11 4 ft) Hydraulic off-settable Heavy Duty Boom Extension 393
Description 393
Separating Hydraulic Off-settable Heavy Duty Boom Extension from Lattice Base Extension 393
Removing the Hydraulic Offsetable Heavy Duty Extension 395
Auxiliary Single-Sheave Boom Nose (Optional Equipment) 396
Identification 396
Installing/Removing Auxiliary Single-Sheave Boom Nose 396
Installing Auxiliary Single-Sheave Boom Nose 396
Removing the Auxiliary Single-Sheave Boom Nose 397
Rigging the Auxiliary Single-Sheave Boom Nose 397
Rigging in Transport Position 397
Rigging in Working Position 397
Attaching and Removing Hoist Cable 398
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 398
Anti-two Block Switch 398
In Operation 398
During Transport 398
Raising And Setting Down The Main Boom With Rigged Lattice Extension 398
Telescoping With Rigged Lattice Extension 398
Operating with the Lattice Extension 398
Procedure if the Permissible Wind Speed is Exceeded 398
Anti-two Block Troubleshooting 399
Rear Axle Locking Pins 400
Installing Rear Axle Locking Pins 400
Removing Rear Axle Locking Pins 400
VIDEO PREVIEW OF THE MANUAL:
S.V