Manitowoc Grove Crane TMS9000-2 Operator Manual – PDF DOWNLOAD
FILE DETAILS:
Manitowoc Grove Crane TMS9000-2 Operator Manual – PDF DOWNLOAD
Language : English
Pages : 408
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Manitowoc Grove Crane TMS9000-2 Operator Manual – PDF DOWNLOAD
See end of this Manual for Alphabetical Index 5
Introduction 13
General 13
Ambient Operation Temperature 13
Customer Support 13
Supplemental Information 13
New Owners 13
Safety Information 17
Safety Messages 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Warning Signs 18
Accidents 18
Operator Information 18
Operator Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems 20
Anti-Two-Blocking Device 20
Working Area Limiter (If Equipped) 21
Crane Stability/Structural Strength 21
Load Charts 22
Work Site 22
Wind Forces 23
Wind Speeds 23
Lifting Operations 23
Counterweight 24
Outrigger Lift Off 24
Multiple Crane Lifts 25
Tilt-Up Panel Lifting 25
Pile Driving and Extracting 25
Crane Equipment 26
Crane Inspection 26
Electrocution Hazard 26
Set-Up and Operation 27
Electrocution Hazard Devices 28
Electrical Contact 28
Special Operating Conditions and Equipment 29
Grounding the Crane 29
Personnel Handling 30
Environmental Protection 31
Maintenance 31
Service and Repairs 31
Lubrication 32
Tires 32
Hoist Rope 32
Synthetic Hoist Rope 32
Wire Rope 33
Sheaves 34
Batteries 34
Super Capacitor (If Equipped) 35
General Maintenance 35
Transporting the Crane 35
Travel Operation 36
Travel with trailing boom 37
Work Practices 37
Personal Considerations 37
Crane Access 37
Job Preparation 37
Working 38
Lifting 38
Hand Signals 39
Boom Extension 41
Parking and Securing 41
Shut-Down 41
Cold Weather Operation 41
Temperature Effects on Hook Blocks 42
Temperature Effects on Hydraulic Cylinders 42
Overload Inspection 43
Boom Inspection 45
Superstructure Inspection 47
Carrier Inspection 49
Operating Controls and Indicators 51
Carrier Cab Controls and Indicators 53
Transmission Shift Lever 54
Spare Switch/Indicator 54
USB Ports 54
12 Volt Outlet 54
Fire Extinguisher 54
Horn Button 54
Turn Signal/Headlight High Beam Low Beam Lever 54
Steering Column Tilt/Telescope Lever 54
Cab Circulating Fan 54
Windshield Wiper and Washer 54
Camera Display 54
Dome Light 54
Air Horn 54
Throttle Pedal 54
Brake Pedal 55
Clutch Pedal 55
Steering Wheel 55
Headlights Switch 56
Dimmer Switch 56
Beacon Light Switch (Optional) 56
Engine Brake On/Off Switch 56
Engine Brake High/Low Switch 56
Exhaust System Cleaning Initiate Switch 57
Engine Idle Increment/Decrement Switch 57
Remote Control On/Off Switch 57
Remote Control Indicator 57
ABS/ATC Switch 57
Hill Start Aid (HSA) Switch (Optional) 57
HSA Indicator (Optional) 57
Inter-Axle Lock Switch 57
Cross-Axle Lock Switch (Optional) 57
Suspension Inflation Switch 57
Tire Inflation Switch 57
Heater/Air Conditioner Fan Switch 57
Heater/Air Conditioner Control 58
Heater/Air Conditioner Select Switch 58
Ignition Switch 58
Parking Brake Control 58
Dual Air Pressure Gauge 58
Trailing Boom Trailer Emergency Brake Control (Optional) 58
Control Panel Indicator and Gauge Display 58
Control Panel Indicator and Gauge Display 59
Cross-Axle Locked Indicator 59
Inter-axle Locked Indicator 60
Suspension Deflated Indicator 60
Traction Control Indicator 60
Tire Inflation On Indicator 60
Left Turn Signal Indicator 60
Lights On Indicator 60
High Beam Indicator 60
Parking Brake Engaged Indicator 60
Battery Charge Indicator 60
Low Air Pressure 60
Emergency Stop 60
Right Turn Signal Indicator 60
System Fault Indicator 60
Anti-lock Braking System (ABS) Indicator 60
Check Transmission (Automated Transmission Only) 61
Malfunction Indicator Lamp 61
Low Oil Pressure 61
Engine Stop Indicator 61
Engine Warning Indicator 61
OK Button 61
Menu Button 61
Fuel Gauge 61
Speedometer 61
Low Fuel Level Indicator 61
High Exhaust System Temperature 61
Engine Temperature Indicator 62
Cruise Control 62
Engine Coolant Temperature Gauge 62
Down Button 62
Up Button 62
Tachometer 62
Exhaust System Cleaning 62
LCD Display 62
Outrigger Controls and Indicators 64
Outrigger Control Summary 64
Outrigger Control Panel 64
Outrigger Beam Selector Switch 64
Extend Switch 64
Center Front Jack Switch 65
Jack Selector Switch 65
Emergency Stop Switch 65
Retract Switch 65
Power Indicator 65
Auto Switch 65
Superstructure Cab 66
Superstructure cab 66
Side panel 68
Superstructure cab, rear 69
Control panels 70
Left Hand Armrest Controls 70
Right Hand Armrest Controls 71
Control levers 72
Heating system 73
Operator display module (ODM)/CCS control unit 74
CCS – Home screen 76
Alert Icons 78
Short description of the operating elements of the crane control system 79
Definition of direction information 80
Basic rule 80
On the carrier 80
On the superstructure 80
General rules for buttons and symbols on the display 80
Changing Menus 81
Crane Control System 81
Display CCS 81
Warning message/error message display area 82
Open Error menu 82
Exiting the menu/input mode 82
Enter the values with jog dial 82
Enter values on the control panel CCS 83
Input confirmation 83
Other indicators on the ODM CCS display 83
Display temperature sensor 83
Emergency stop switch 83
To switch displays 83
Settings menu groups 84
Menu for setting the time 85
Switch units menu 87
Set control lever characteristic curve menu 88
Power unit speeds menu 89
Operating hours menu 90
Displaying the operating hours 90
Displays 90
Crane operation error menu 92
Software version menu 93
CCS – Overview menu groups 94
Superstructure lock menu 96
Counterweight menu 97
Outrigger menu 98
Telescoping semi-automation menu 100
Manual telescoping menu 101
ODM Working Range Limiter (WRL) 101
WRL Overall height menu 104
WRL- Boom Angle Limits menu 106
WRL-Working radius menu 108
WRL-Swing angle menu 110
WRL-Virtual walls menu 112
Exhaust System Cleaning menu 114
Bi-fold Boom Extension menu 115
Boom Configurator menu 115
Telescoping emergency program 117
Open Submenu Emergency program 117
Access telescoping emergency program menu 119
Determining the error type 120
Error on length indicator 122
Checks before telescoping 122
Retracting and locking a telescopic section 123
Unlocking the telescoping cylinder 124
Extending and locking the telescoping cylinder 125
Tables for approaching the locking points 125
Locking points for the telescoping cylinder 125
Locking points for the telescopic sections 125
Telescoping cylinder boom nose switch 126
ODM error code viewer 127
RDM (RCL Display Module) 128
Resetting the current telescoping 130
Entering current telescope position values 130
RCL – menu groups 132
Enter rigging mode menu 133
Monitoring menu 134
Outrigger rigging code verification 136
Adjusting the wiper stroke interval of the windshield wiper 136
Display – setting the brightness 137
Setting the characteristic curves for the control levers 138
Crane Functions Speed Control 138
Changing values 139
Operating the camera 139
Switching the camera 139
Switching the boom position indicator light (optional equipment) on and off 139
Engine 140
Side panel 140
Ignition lock 140
Set idling speed 140
Economy mode menu 140
Seat contact switch and dead man’s switches 140
Enabling crane functions 141
Disabling crane functions 141
Superstructure cab seat 141
Outriggers 141
Right-hand control panel 141
Button for outrigger preselection 141
Left-hand control panel 141
Retracting/extending outrigger beams pre-selection 141
In the Outrigger menu 141
Outrigger span display 141
Swing gear/movements locked display 142
Parking brake/movements locked display 142
Function for switching outriggers 142
Extend/retract outrigger beams 143
Extend/retract outrigger jack cylinders 143
Inclination indicator 144
Anemometer display 144
Counterweight menu 144
Counterweight locking display 144
Locking/unlocking the counterweight 145
Extending/retracting the lifting cylinders 145
Pre-tensioning pressure display 145
Main hoist 145
Right control lever 146
Hoist high-speed mode on/off 146
Hoist Speed Range Selection 146
Hoist rotation indicator 146
CCS display 146
Main Hoist Enable 146
High speed mode for the hoist 146
Lift/lower the hoist 147
Warning for lowering limit switch lockout 147
Hoist Limit Lockout Indication 147
Auxiliary hoist 147
Swing 147
Control panels 147
Swing enable 147
Left control lever 147
Free swing button 148
CCS display 148
Swing crane function display 148
Swing brake applied/released 148
Lifting/Lowering mechanism 148
Control panels 148
Lifting/lowering mechanism on/off 148
Right control lever 148
ODM display 149
Lifting/lowering crane function display 149
Boom up override switch 149
Telescoping mechanism 149
Control panels 149
Telescoping enable switch 149
Right control lever 149
Left control lever- Optional 149
Telescoping crane function display 150
Telescoping semi-automation menu 150
Open menu 150
Telescope diagram display 150
Telescoping cylinder length display 150
Main boom length display 151
Telescopic sections display 151
Current telescope status display 151
Pre-selection for all telescopic sections 151
Pre-selection individual telescopic sections 151
Teleautomation direction display 151
Confirm pre-selection 151
Manual telescoping menu 152
Telescoping cylinder locked/released 152
Locking/releasing the telescoping cylinder 152
Lock/release telescopic section indication 152
Locking/releasing the telescopic section 152
Telescoping cylinder length display 153
Main boom length display 153
Telescoping section in the telescopic section display 153
Telescoping direction display 153
Hydraulic system 153
Cab tilt 153
Superstructure house lock menu 153
Swing gear display 154
360 Degree Swing Lock 154
Locking status displays 154
360 Degree Swing Lock 154
Remote control 154
Remote control icon 154
Remote Control Operation 155
Scope 155
System Overview 155
System Components 156
Remote Control Components 158
Display Components 159
Preparing for Remote Control Operation 161
Operating Remote Control 162
Superstructure Horn 162
Emergency Stop 162
Engine Start/Stop/Throttle 163
Starting/Stopping Engine 163
Changing Engine Speed 163
Exiting Start/Stop/Throttle Screen 163
Outrigger Beams 165
Outrigger Jacks 167
Hoist Control (Main and Aux) 169
Boom Lift 171
Swing and 360° Swing Lock 173
Swinging 173
Operating 360° Swing Lock 173
Exiting Swing/360° Swing Lock Screen 173
OPT (options) 175
Luffing Boom Extension 175
Boom Extension Assist 175
Counterweight 175
Exiting OPT Screen 175
Information 176
Rated capacity limiter (RCL) 176
Control unit control console 176
Exiting the menu/input mode 176
Entering values 176
RCL Status Indicators 176
Sensor for brightness 176
Sensor for temperature 177
Display RCL 177
After a standstill of up to 2 hours 177
Enter rigging mode menu 177
Enter RCL code 177
Enter reeving 178
Enter outrigger span 178
Enter counterweight 178
Confirming the rigging mode 179
Boom system entry 179
Monitoring menu 179
Boom system setup display 179
Counterweight display 180
Outrigger span display 181
Display of the lattice extension offset angle 181
Current main boom angle display 181
Current swing angle display 181
Current load display 181
Maximum load display 181
Current degree of utilization display 182
GPL licensing screen 183
Exiting the menu 183
Limits Override 183
Hoist limits override 184
External Limit Bypass Switch 184
External displays 184
Status display 184
Economy Mode 184
Terminology 185
Requirements 185
Operation 186
Benefits 186
Electrical system 186
Voltage monitoring warning 186
Sockets 12 V 186
Lighting, windshield wiper/washing system 187
Lighting 187
Superstructure Cab Work Lights on/off 187
Boom Lights 187
Rotating Boom Lights Control 187
Cab lighting 187
Reading lamp 187
Windshield wiper/washing system 188
Windshield wiper on/off 188
Skylight wiper on/off 188
Windshield/Skylight washing system 188
Wiper stroke interval menu 188
Adjusting the wiper stroke interval 188
Windows 188
Open window (A) 188
Close window (B) 188
Rear window 189
Opening 189
Closing 189
Superstructure cab door 189
From outside 189
Unlock 189
Lock 189
Open/close 189
Inside door operation 190
CraneSTAR® system 190
Overview 190
Position of the components 190
Operating Procedures 193
Breaking-in A New Carrier 194
Pre-Starting Checks 194
Fuel Supply 194
Engine Oil 194
DEF Fluid Level 194
Engine Coolant 195
Batteries 195
Hydraulic Reservoir and Filter 195
Wire Rope 195
Hook Block and Headache Ball 195
Seats 195
Seat Belts 195
Seat Belt Maintenance 195
Cleaning Seat Belt Webbing 195
Signal and Running Lights 195
Service and Parking Brakes 195
Tires 195
Wheels 195
Other Equipment 195
Daily Lubrication 195
Cold Weather Operation 195
Derated capacities for each °F below -40°F 196
Derated capacities for each °C below -40°C 196
Cold Climate Operation 196
Crane Warm-up Procedures 196
Engine 196
Transmission 196
Hoist 197
Swing Drive and Turntable Bearing 197
Axles 197
Hydraulic Oil System 197
Above 95°C (200°F): No crane operation is allowed Let the crane’s hydraulic oil cool by running the engine at idle with no functions actuated 198
Heating and ventilating the superstructure Cab 198
Heating system 198
Switching on 198
Heating System Manual Operation 198
Temperature 199
To increase the temperature 199
To reduce the temperature 199
Fan 199
Increasing the air volume 199
Reducing the air volume 199
Fresh air/recirculated air 199
Fresh air 199
Recirculated air 199
Air distribution 199
Air vents on the windshield and in the center 199
Air vents on the cab floor 200
All air vents 200
Adjusting the air vents 200
Heating System Automatic Operation 201
Setting the day and time 201
Storing the heating start 201
Setting the heating period 201
Switching the heating start on and off 202
Switching off 202
Setting the remaining time 202
Air-conditioning system 202
Switching on 202
Operation 203
Drying the air 203
Switching off 203
Anti-Lock Brake System (ABS) 203
ABS Power-Up Sequence 204
ABS Switch Operation 204
Automatic Traction Control (ATC) Functional Overview 204
ATC Operation 205
System Operation 205
Component Function 205
Traction Control Power-Up Sequence 205
Traction Control Switch Operation 205
Thermal (Brake Heat) Protection 205
ABS/ATC Partial Shutdown 205
Engine Operation 205
Starting Procedure 205
Cold Weather Starting 206
Jump Starting the Crane 206
Charging 206
Idling the Engine 206
Particulate Filter Maintenance at Idle — Unexpected Idle Speed Increase 206
Racing the Engine 207
Shutdown Procedure 207
Exhaust System Cleaning 207
Faults on the DEF system 208
Crane Travel Operation 208
Active Restraints 208
Seat Belts 208
Traveling – General 209
Jobsite Travel Configurations 209
Axle Weight Distribution Table 215
Manual Transmission Clutch Operation 217
Shifting Gears 217
Initial Start-up 218
Upshifting 219
Downshifting 219
Shifting to Reverse 220
Driving Tips 220
Automatic Transmission (Optional) 220
Gear Display 220
Start-up 221
Power Down 221
Reverse Mode 221
Drive Mode 221
MANUAL Mode 222
MANUAL / Hold Mode 222
Transmission Manual Override 222
LOW Mode 223
Transmission LOW Override 223
Hill Start Aid (HSA) (Optional-Only available with automated transmission) 223
Differential Control Switches 224
Operating the Differential Locks 224
Brakes 224
Engine Brake 225
Recommended Crane Shutdown Procedures 225
Unattended Crane 226
Superstructure Cab Platform 226
Proper Leveling of the Crane 226
Bubble Level Adjustment 226
Using the Outriggers 226
Setting the Outriggers 226
Auto Level Procedure 227
Engaging the Partial/Mid Extension Lock Pin 227
Outrigger Monitoring System (OMS) CCS Display 228
Stowing the Outriggers 228
Stowing the Partial/Mid Extension Lock Pin 228
Stowing the Center Front Jack 229
Crane operation 229
Before operating the crane 229
Checking the position of the hoist ropes 230
Checking the electrical system 230
Adjusting the crane cab seat and front control panel 230
Crane cab seat 230
Front panel 231
Checking operator aids 231
Rated capacity limiter 231
Anti-two block switch 231
Emergency stop switch 232
Seat contact switch 232
Preheating the hydraulic oil 233
Using the swing system 233
Switching the 360° lock on/off 233
Switching on the 360° lock 233
Switching off the 360° lock 233
Operation of the rated capacity limiter 234
Switch on the RCL 234
Switching on 234
Lamp test 234
After a standstill of up to 2 hours 235
After a standstill of more than 2 hours 235
Enter rigging mode 236
Entering individual components 236
Switching on input mode 236
Selecting values 237
Counterweight 237
Boom system 238
Outrigger span display 238
Outrigger span 238
Swing range 239
Entering the RCL code 239
Entering the reeving 240
Accepting the rigging code 240
Checks before operating the crane 241
Open the menu 241
Checks 241
Hoists display 242
Example of how to switch over the display 242
Displays during crane operation 242
The current overall height 242
The current lattice extension angle 243
The current lattice extension length 243
The counterweight 243
The current swing angle 243
The currently raised load 244
The maximum load 244
The degree of utilization 244
RCL early warning 244
RCL shutdown 244
Shutdown due to overload 244
Canceling a shutdown 245
Display in the event of errors 245
RCL override 245
External Light Bar (Optional) 246
When rigging 246
RCL override 246
Anti-two block switch override 246
After overriding 246
Canceling the override 246
To raise the boom 246
Raise main boom 246
Switch off function 247
In emergencies 247
Canceling a shutdown 247
Canceling the override 247
Crane operation with main boom 247
Main hoist 247
Switching on the main hoist 248
Lifting and lowering 248
Switching off the main hoist 249
Auxiliary hoist 249
Switching on the auxiliary hoist 249
Lifting and lowering 249
Switching off the auxiliary hoist 250
Anti-Two Block switch and lowering limit switch 250
Anti-Two Block 250
Anti-two block switch override 251
Switching on the lifting/lowering mechanism 251
Raising and lowering 252
Switching off the lifting/lowering mechanism 252
Telescoping mechanism 252
Manual telescoping 252
Telescoping with semi-automation 252
Extending with the main boom configuration 252
Overview 252
Telescoping process 253
Assignment for display 255
Fixed length, intermediate length, telescoping length 255
Main boom fixed length 255
Main boom intermediate length 256
Main boom telescoping length 256
Telescoping 256
Telescoping sequence 256
Inspections prior to starting operations 256
Switching on the telescoping mechanism 256
Function of the control lever 256
Switching off the telescoping mechanism 257
Manual telescoping 258
Checking the initial position 258
Current telescoping 258
Position of the telescoping cylinder 258
Position of the locking pins 259
Unlocking the telescoping cylinder 259
Extending/retracting the telescoping cylinder 260
Extending/retracting 260
Lock telescoping cylinder 260
Lock 261
Unlocking the telescopic section 261
Telescoping the telescopic section 262
Locking the telescopic section 262
Locking the telescopic section for on-road driving 263
Telescoping with semi-automation 263
Semi-auto Mode 263
Introduction 263
Semi-auto Mode basic operating procedures 265
Semi-auto Mode for shifting cylinder within fully retracted boom 267
Semi-auto Mode requiring boom to be retracted 267
Semi-auto Mode screen refresh 267
Semi-auto Mode warning indications 267
Semi-auto Mode telescoping function shut-down 268
Semi-auto Mode lost boom configuration 268
Reset telescoping configuration 268
Semi-auto Mode vs Manual Mode 269
Telescoping with main boom configuration 270
Entering values 270
High-speed mode 271
Hoists 271
Swing gear 271
Swing brake 271
Switching on the swing gear 271
Releasing the swing brake 272
Applying the swing brake 272
Swing 272
Releasing locked swing gear 272
You can limit the maximum swing speed (1, Figure 4- 223), refer to Limiting the power unit speeds, page 4-85 272
Braking the swing movement 273
Free swing mode 273
Switching off the swing gear 273
Boom Configurator 274
Possible movement combinations 275
Settings and displays for crane operation 276
Inclining the crane cab 276
Switching units of measure 276
Setting the characteristic curves for the control levers 277
Limiting the power unit speeds 277
Changing values 278
Camera Display Setup 278
Using the slewable spotlights 279
Warnings in the start menu 279
Meaning of the symbols 279
mechanical emergency unlocking and locking of the telescopic sections 280
Prerequisites 280
Maintenance 280
Unlocking Telescopic Sections 281
Locking Telescopic Sections 281
Work break 281
In case of short work breaks 281
In case of work breaks of more than 8 hours 282
To secure the truck crane 282
Trailing Boom Carrier Option 282
Description 282
Operation 283
Preparation for Highway Travel 283
Travel Precautions 286
Returning to Normal Crane Operation 286
Parking the Trailing Boom Carrier 286
Tilt-Up Panel Procedure Using the Heavy Duty Boom Extension 286
Lubrication 289
General 289
Environmental Protection 289
Cummins Oil Registration List 289
Arctic Conditions Below -18° C (0° F) 290
Lubrication Points 290
Standard Lubricants 291
Cold Weather Lubricants 293
Arctic Lubricants and Conditions 295
Temperatures Below -9°C (15°F) 295
Cold Weather Package and Lubricants 295
Notes Listed in the Following Tables 295
Drivetrain Lubrication 296
Steering Lubrication 301
Axle Lubrication 301
Outrigger Lubrication 304
Miscellaneous Lubrication 305
Turntable & Cab Tilt Lubrication 306
Hoist Lubrication 309
Turntable Central Lubrication 310
Boom Lubrication 311
Crane Setup 311
Greaseless Boom 311
Monthly Lubrication Work 314
Pins 314
Carwell® Rust Inhibitor 315
Protecting Cranes From Corrosion 315
Cleaning Procedures 315
Inspection and Repair 316
Application 316
Areas of Application 316
Set-up and Installation 321
General 322
Installing Cable On The Hoist 322
Cable Reeving 322
Dead-End Rigging/Wedge Sockets 323
Installing Wedge and Socket 324
Positioning/Removing the Hoist Cable 325
Positioning Hoist Cable 325
Removing Hoist Cable 325
Possible reevings on the main boom 325
With 5 Head Sheaves 326
5-sheave hook block 326
3-sheave hook block 326
1-sheave hook block 327
Hook tackle 327
Auxiliary Boom Nose 327
Rigging work for crane operation with the main boom 331
Rigging 331
Unrigging 332
Removable Counterweight 332
Counterweight versions/combinations 335
Lifting individual counterweight sections 335
Lifting stacked counterweight sections 336
Slinging points at the counterweight sections 337
Rigging the counterweight 337
Prerequisites: 337
Unrigging the counterweight 338
Lower 3,000 lb tray plate on the counterweight platform 338
Check the position of the locking pins for 3000 and 5,000 lb counterweight sections 339
Locking Pin position 339
Assembling counterweight versions/ combinations 340
Procedures 341
Counterweight hoist unit 341
Extending/Retracting the lifting cylinders 342
Pre-charge 342
Automatic mode, rigging 342
Rotating with the rigged counterweight 343
Extending/retracting the lifting cylinders 343
Automatic mode rigging 344
Automatic mode unrigging 345
Cancel automatic mode 346
Unlocking/locking the rear counterweight platform 347
Unlocking 347
Locking 347
Swinging with rigged counterweight 348
Rigging work on the main boom 349
Hook block on the bumper 349
Picking up the hook block 349
Attaching the hook block 349
Hook block on a separate vehicle 349
Picking up the hook block 349
Setting down the hook block 350
Reeving the hoist rope 351
Attaching the rope end clamp 353
Dead-end Rigging 353
Unreeving hoist rope 355
Installing/removing the anti-two block switch 355
Installing the anti-two block switch 355
Removing the anti-two block switch 357
Locking/unlocking the anti-two block switch 359
Locking 359
Removing the lock 359
Anemometer and boom position indicator light 359
Installing 359
Switching the boom position indicator light on and off 360
Removing 360
Other rigging work 360
Cameras for crane operation 360
Camera on the hoists 360
Operating the camera 360
Hoist maintenance platform 361
Slinging points for personal protective equipment 361
Boom Extensions 362
Installing the Folding Boom Extension 363
Securing Extension with Tag Line (Rope) 364
Extension Erecting Warnings and Requirements 364
Erecting Procedure: 35 ft (10 5 m) Base Extension 364
Erecting Procedure: 58 ft (17 7 m) Extension 368
Extension Electrical Connections 374
35 ft (10 5 m) Extension Electrical Connections 374
58 ft (17 7 m) Extension Electrical Connections 374
Disconnect Electrical Connections to the 58 ft (17 7 m) Base Extension 375
Connecting the Anti-Two Block Switch 375
35 ft (10 5 m) Extension Anti-Two Block Installation 375
35 ft (10 5 m) Extension Anti-Two Block Removal 375
58 ft (17 7 m) Extension Anti-Two Block Installation 376
Extension Hydraulic Connections (Optional Hydraulic Extension) 376
Checking the Locking Device on the Hose Drum 376
Unlocking the Drum 376
Locking the Drum 376
Hydraulic Hose Installation 377
Position for Main Boom Operation 377
Establishing the Hydraulic Connection 378
Disconnecting the Hydraulic Connection 378
Folding Deflection Sheaves 378
Deploying the Rear Deflection Sheave 378
Stowing Rear Deflection Sheave 379
Positioning/Removing the Hoist Cable 379
Positioning Hoist Cable 379
Removing Hoist Cable 379
Mechanical Luffing Boom Extension (Adjustable Boom Extension) 381
Extension Angle Adjusting Mechanism 381
Setting the Offset Angle with an Auxiliary Crane 381
Setting the Offset Angle without an Auxiliary Crane 381
Entering the RCL Code 381
Inclining the Crane 382
Stowing the Folding Boom Extension 382
Requirements for Stowing the Boom Extensions 382
Stowing Procedure: 23 ft (7 m) Boom Fly Extension 382
Stowing Procedure: 58 ft (17 7 m) Extension 383
Boom Extension Removal 387
From the side of the main boom 387
From the nose of the main boom 390
Installing and Removing the 26 ft (8 m) Extension Insert 390
Installation 390
Removal 391
Insert Electrical Connection 391
Connecting the 26 ft (8 m) Insert to the Main Boom 391
Disconnecting Main Boom Electrical Connection 392
Connecting the Folding Extension Electrical Circuit 392
Disconnecting the Folding Extension Electrical Circuit 392
Extension Hydraulic Connection 393
Connecting Main Boom Hydraulics 393
Disconnecting Main Boom Hydraulics 393
Connecting the Folding Extension Hydraulics 393
Disconnecting the Folding Extension Hydraulics 394
Folding the Deflection Sheave on the 26 ft (8 m) Extension 394
Folding Out the Deflection Sheave 394
Folding In the Deflection Sheave 395
3 5 m (11 4 ft) Manual off-settable Heavy Duty Boom Extension 395
Description 395
Separating Manual Off-settable Heavy Duty Boom Extension from Lattice Extension 395
Installing Manually Offsetable Heavy Duty Boom Extension 396
Setting Heavy Duty Boom Extension Manual Offset 396
Removing the Manual Offsetable Heavy Duty Extension 396
3 5 m (11 4 ft) Hydraulic off-settable Heavy Duty Boom Extension 397
Description 397
Separating Hydraulic Off-settable Heavy Duty Boom Extension from Lattice Base Extension 397
Removing the Hydraulic Offsetable Heavy Duty Extension 399
Auxiliary Single-Sheave Boom Nose (Optional Equipment) 400
Identification 400
Installing/Removing Auxiliary Single-Sheave Boom Nose 400
Installing Auxiliary Single-Sheave Boom Nose 400
Removing the Auxiliary Single-Sheave Boom Nose 401
Rigging the Auxiliary Single-Sheave Boom Nose 401
Rigging in Transport Position 401
Rigging in Working Position 401
Attaching and Removing Hoist Cable 402
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 402
Anti-two Block Switch 402
In Operation 402
During Transport 402
Raising And Setting Down The Main Boom With Rigged Lattice Extension 402
Telescoping With Rigged Lattice Extension 402
Operating with the Lattice Extension 402
Procedure if the Permissible Wind Speed is Exceeded 402
Anti-two Block Troubleshooting 403
Rear Axle Locking Pins 404
Installing Rear Axle Locking Pins 404
Removing Rear Axle Locking Pins 404
VIDEO PREVIEW OF THE MANUAL:
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