Manitowoc Grove Crane Series RT500D & RT500DXL Series Operator`s & Safety Handbook Manual – PDF DOWNLOAD
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The Manitowoc Grove Crane RT500D & RT500DXL Operator’s & Safety Handbook is a vital PDF guide. Download for comprehensive insights into RT500D & RT500DXL series operation, emphasizing safety and essential guidelines for efficient crane usage.
Manitowoc Grove Crane Series RT500D & RT500DXL Series Operator`s & Safety Handbook Manual – PDF DOWNLOAD
Language : English
Pages : 134
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Manitowoc Grove Crane Series RT500D & RT500DXL Series Operator`s & Safety Handbook Manual – PDF DOWNLOAD
TABLE OF CONTENTS
Page
Section 1 – INTRODUCTION 1-1
Section 2 – SAFETY PRECAUTIONS 2-1
GENERAL 2-1
OPERATORS’ INFORMATION 2-2
OPERATORS’ QUALIFICATION 2-3
CRANE STABILITY/STRUCTURAL STRENGTH 2-4
Load Charts 2–6
Work Site 2–6
Lifting Operations 2-7
Counterweight 2-9
Multiple Crane Lifts 2-10
1WO-BLOCKING 2-1 O
LOAD MOMENT INDICATING SYSTEMS 2-11
ELECTROCUTION HAZARD 2-12
Set-Up and Operation 2-13
Electrocution Hazard Devices 2-14
Electrical Contact 2-16
Special Operating Conditions and Equipment 2-16
CRUSHING HAZARDS 2-17
PERSONNEL HANDLING 2-19
TRAVEL OPERATION 2-19
MAINTENANCE 2-21
Service and Repairs 2-21
Lubrication 2-22
Tires 2-23
Wire Rope 2-23
BATTERIES 2-25
ENGINE 2-26
WORK PRACTICES 2-26
Crane Access 2-26
Job Preparation 2-27
Working 2-27
Lifting 2-29
Hand Signals 2-30
TRANSPORTING THE CRANE 2-31
SHUT-DOWN 2-32
BOOM EXTENSION/JIB 2-33
COLD WEATHER OPERATION 2-35
viii
TABLE OF CONTENTS
Page
Section 3 -CAB CONTROLS AND INDICATORS •• •••• •••• • 3-1
ENGINE CONTROLS AND INDICATORS 3-1
Hand Throttle Lock Control 3-1
Engine Oil Pressure Gauge 3-1
Fuel Level Gauge 3-1
Voltmeter 3-1
Ignition Switch 3-8
Tachometer/Hourmeter 3-8
Engine Coolant Temperature Gauge 3-8
Foot Throttle Pedal 3-8
Drive Train Distress Indicator 3-8
CRANE CONTROLS AND INDICATORS 3-9
Transmission Shift Control 3-9
Transmission Shift Control Switch 3-9
Transmission Oil Temperature Gauge 3-9
Rear Steer Control 3-9
Rear Steer Indicator 3-9
Axle Lockout Override Switch 3-9
Swing And Telescope Or Auxiliary Hoist Control Lever
(Dual Axis Controller) 3-1 O
Swing Control Lever (Single Axis Controller) 3-10
Telescope Or Auxiliary Hoist Control Lever
(Single Axis Controller) 3-10
Boom Lift Control Lever (Single Axis Controller) 3-1 O
Main Hoist Control Lever (Single Axis Controller) 3-11
Boom Lift And Main Hoist Control Lever
(Dual Axis Controller) 3-11
Telescope Control Pedal 3-11
Auxiliary Hoist On Off Switch , 3-11
Hoist Rotation Indicators 3-11
Third Wrap Indicator Light 3-11
Crane Function Power Switch 3-12
Swing Brake Control Switch 3-12
Swing Brake Pedal 3-12
Swing Brake On Indicator 3-12
Swing Horn Button 3-12
Swing Lock Control (Pin Type) 3-12
Swing Lock Control (Positive Lock Type) 3-13
HI Speed Glide Control Buttons 3-13
HI Speed Glide Engaged Indicter 3-13
Emergency Steer/Brake Boost Indicator 3-13
Brake Foot Pedal 3-13
ix
TABLE OF CONTENTS
Page
Park Brake Control Switch 3-13
Park Brake Indicator 3-13
Low Brake Pressure Indicator 3-13
Range Selector Switch 3-14
Differential Lock Control Switch 3-14
Differential Locked Indicator 3-14
Outrigger Selector Panel 3-14
Outrigger Extension/Retraction Switch 3-15
High Hydraulic Oil Temperature Indicator 3-15
Steering Control Switches 3-15
LMI Console 3-15
ACCESSORY CONTROLS AND INDICATORS 3-15
Tow Winch Control Switch 3-15
Cab Work Light Switch 3-15
Beacon Light Switch 3-16
Boom Flood Lights Switch 3-16
Lights Switch 3-16
Fire Extinguisher (Not Shown) 3-16
Turn Signal Switch 3-16
Four-way Flasher Switch (Not Shown) 3-16
Steering Column Tilt Lever 3-16
Right Turn Signal Indicator 3-16
Left Turn Signal Indicator 3-17
Cab Interior Light 3-17
Turntable Greaser Button 3-17
Armrest Adjustment Lever 3-17
Skylight Wiper Switch 3-17
Windshield Wiper Switch 3-17
Bubble Level Indicator 3-17
Heater Fan Speed Switch · 3-18
Defroster Fan Speed Switch 3-18
Heater Air Temperature Control 3-18
Cab Air Control 3-18
Air Conditioner Control 3-18
Section 4 – OPERATING PROCEDURES 4-1
PRE-STARTING CHECKS 4-1
Fuel Supply 4-1
Engine Oil 4-1
Engine Coolant 4-1
Batteries 4-1
Signal And Running Lights 4-1
Foot And Parking Brakes 4-1
X
TABLE OF CONTENTS
Page
Daily Lubrication 4-1
Hydraulic Reservoir And Filter 4-2
Tires 4-2
Wire Rope 4-2
Hook Block 4-2
Swingaway Extension 4-2
Air Cleaner 4-2
COLD WEATHER OPERATION 4-3
ENGINE OPERATION 4-3
Starting Procedure 4-3
Cold Weather Starting 4-4
Idling The Engine 4-5
Racing The Engine 4-5
Shutdown Procedure 4-5
Battery Disconnect 4-6
CRANE TRAVEL OPERATION 4-6
Traveling- General 4-7
Extended Travel 4-8
Moving The Crane 4-8
Steering 4-9
Front Wheel Steering 4-9
Rear Wheel Steering 4-9
Four Wheel Steering 4-9
Crabbing 4-10
Traveling – Forward 4-1 O
Traveling- Reverse 4-11
Four-wheel Drive Operation 4-11
Proper Operation Of Differential Lock 4-11
General ~- 4-12
Operation 4-13
Proper Operation Of Axle Oscillation Lockouts 4-13
Crane Towing Instructions 4-14
Before Towing 4-14
Before Operating the Crane 4-15
GENERAL CRANE OPERATION 4-16
Pump Drive 4-16
Setting The Park Brake When Crane Is On Outriggers 4-17
Control Lever Operation 4-17
Preload Check 4-17
Using Your Load Chart 4-18
Crane Functions 4-20
Setting The Outriggers 4-21
xi
TABLE OF CONTENTS
Page
Engaging The Lock Pin 4-23
Stowing The Outriggers 4-23
Stowing The Lock Pin 4-24
Swinging The Boom 4-25
Elevating And Lowering The Boom 4-26
Elevating The Boom 4-26
Lowering The Boom 4-26
Emergency Boom Operating Procedures 4-27
Telescoping The Boom 4-28
Extending The Boom 4-28
Retracting The Boom 4-28
Lowering And Raising The Cable 4-29
Lowering The Cable 4-29
Raising The Cable 4-29
Stowing And Parking 4-30
OPTIONAL EQUIPMENT OPERATION 4-31
Engine Cold Start System 4-31
HI-Speed Glide System 4-31
Tow Winch 4-31
OPERATIONAL AIDS 4-32
Load Moment Indicating (LMI) System 4-32
Section 5 – LUBRICATION 5-1
GENERAL 5-1
LUBRICATION POINTS 5-1
WIRE ROPE LUBRICATION 5-12
Section 6-SET UP AND INSTALLATION PROCEDURES 6-1
GENERAL 6-1
INSTALLING CABLE ON THE HOIST 6-1
CABLE REEVING 6-2
DEAD-END RIGGING/WEDGE SOCKETS 6-2
Installing The Wedge And Socket 6-4
ERECTING AND STOWING THE SWINGAWAY BOOM
EXTENSION 6-6
Erecting 6-6
Stowing 6-1 O
Setting The Offset 6-12
Setting The Telescoping Extension Length 6-12
Extending 6-12
Retracting 6-13
Basic Nomenclature 1-2
Cab Controls and Indicators 3-2
Steering Methods 4-1 O
Terms to Know 4-19
Lubrication Chart 5-4
Installing Cable Anchor Wedge 6-2
Dead-End Rigging/Wedge Socket 6-5
Erecting and Stowing the Swingaway Boom Extension 6-8
xiii
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