Manitowoc Grove Crane GMK 5250XL-1 Lattice extension Operating Manual 3303041 – PDF DOWNLOAD
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Manitowoc Grove Crane GMK 5250XL-1 Lattice extension Operating Manual 3303041 – PDF DOWNLOAD
Language : English
Pages : 576
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Manitowoc Grove Crane GMK 5250XL-1 Lattice extension Operating Manual 3303041 – PDF DOWNLOAD
1 Overview 33
Validity of this operating manual 33
Validity of this operating manual 33
Prerequisites for installation and operation 33
References to other operating manuals 33
Lattice extension described 34
Terms used 36
Lattice extension parts 36
Additional equipment 37
2 Basic safety instructions 39
Other applicable documents 39
Safety instructions for working with a lattice extension 40
Working at heights 40
Slinging 40
Locks 40
Rigging mode 40
Two cranes 40
3 Operating elements 41
On the swing-away lattice 41
In the crane cab 42
Overview 42
At the control console, right 43
On the CCS control unit 43
Menu with independent displays 43
Enter rigging mode/ telescope status menu 44
Other operating elements 45
On the turntable 45
4 Rigging work on the main boom 47
Hose drum 47
Slinging points 47
Dimensions and weights 48
Rigging work on the hose drum 49
Installing/removing the hose drum 49
Removal 51
Engaging/releasing the locking device on the hose drum 53
Positions of the hydraulic connections 54
Working with the lattice extension 54
Main boom operation 55
5 Swing-away lattice 57
Swing-away lattice versions 57
Operations planning 59
Permissible combinations 59
Dimensions and weights 60
Identification 62
Transport conditions 63
Overview 63
Transport conditions – Notes on checking 65
Transport conditions – Folded – Swing-away lattice 17,8 m 67
Transport condition – Folded – Section 1 only 71
Transport condition – Removed – Swing-away lattice 72
Transport condition – Removed – Main boom 74
Transport condition – Removed – Section 3 76
Checklists for rigging work 77
Symbols and their representation 77
Overview 78
CHECKLIST: Installation – In the working position 79
CHECKLIST: Installation – In the transport position 84
CHECKLIST: Removal – From the working position 90
CHECKLIST: Removal – From the transport position – Section 1 95
CHECKLIST: Removal – From the transport position – Swing-away lattice 96
CHECKLIST: Rigging in the working position – 11,2 m 98
CHECKLIST: Rigging in the working position – 17,8 m 102
CHECKLIST: After rigging in the working position 107
CHECKLIST: Before rigging in the transport position 109
CHECKLIST: Rigging in the transport position – 11,2 m 111
CHECKLIST: Rigging in the transport position – 17,8 m 115
Rigging work – General information 121
Slinging points 121
Securing the swing-away lattice with the guide rope 123
Folding the run-up rail out/in 125
Reeving the guide rope in the run-up rail 126
Section 2 – Folding the deflection sheaves in/out 127
Section 3 – Deflection sheaves – Transport position/ Working position 129
Rigging work – Establishing/separating connections 131
Preparing the truck crane 131
Overview of the rigging ranges 132
Range 1 – Folded – Slewing connection 133
Range 1 – Folded down – Main boom/Section 2 134
Range 1 – Folded down – Slewing connection 136
Range 1 – Installing/removing – Main boom/Section 2 137
Range 1 – Installation – Slewing connection 140
Range 2 – Folded – Main boom/Section 2 141
Establishing 141
Disconnecting 142
Range 2 – Folded down/removed – Engage position 143
Range 3 – Installation/Removal – Section 2A/Section 2B 144
Establishing 144
Disconnecting 146
Range 3 – Installation/Removal – Section 2/Section 3 147
Range 4 – Folded – Main boom/Section 1 150
Range 4 – Installation/Removal – Main boom/Section 1 151
Range 5 – Folded – Section 1/Section 2 153
Range 5 – Folded down – Section 1/Section 2 154
Range 6 – Folded – Main boom/Section 1 155
Establishing 155
Range 6 – Folded – Section 1/Section 2 158
Range 6 – Folded down – Section 1/Section 2 159
Range 6 – Installation/Removal – Section 1/Section 2 160
Range 6 – Installation/Removal – Main boom/Section 1 162
Relieving the connecting points 164
Rigging work – Swinging operations 165
Swing-away lattice – In front of the main boom 165
Swing-away lattice – At the main boom – In range 2 166
Swing-away lattice – At the main boom – In range 6 167
Section 1 168
Rigging work – Hydraulic connection 169
Rigging work – Electrical connections 171
Overview 171
Main boom/Section 2 172
Section 1 – Section 2 174
Section 2A/Section 2B 176
Section 2/Section 3 178
Section 3/ Section 2B 178
Section 2A/ Section 3 180
Further rigging work 183
Fitting/removing the hoist rope 183
Possible reeving methods 185
Installing/removing the lifting limit switch 186
Installation 186
Removal 187
Installing/removing the anemometer and air traffic control light 188
Installation 188
Removal 189
Installing/removing the camera 190
Installation 190
Removal 191
Rigging work – Derricking the swing-away lattice 193
Display on the derricking cylinder 193
With the hand-held control 194
With the control unit on section 2 195
Operation with swing-away lattice 197
Setting the RCL 197
Input 197
Derricking the main boom 199
Telescoping with a rigged swing-away lattice 199
Derricking the swing-away lattice during operation 200
Switching on the derricking gear 200
Raising and lowering 200
Switching off the derricking gear 201
Checking the wind speed 202
Information on main boom operation when the swing-away lattice is installed 203
Instructions for turning loads over 204
Maintenance 205
Maintenance plan W 205
M 1 maintenance plan 205
M 3 maintenance plan 205
M 12 maintenance plan 205
Greasing the piston rod 206
Prerequisite 206
Lubricating the pins 207
Grease 207
Prerequisite 207
Lubrication 207
Checking the sheaves 208
Grease 208
Prerequisite 208
Check 208
Lubricating joints 209
Grease 209
Lubricating the spring latch on the run-up rail 210
Grease 210
Troubleshooting 211
Troubleshooting table 211
6 Boom extension 213
Notes 213
Operations planning 215
Permissible combinations 215
Dimensions and weights 216
Identification 216
Transport conditions 217
Transport conditions – Notes on checking 217
Transport condition – Removed – Section 4 218
Checklists for rigging work 219
Symbols 219
Overview 219
CHECKLIST: Installing 220
CHECKLIST: Removing 225
Rigging work – General information 229
Slinging points 229
Securing with a guide rope 230
Section 4 – Folding the deflection sheave in/out 231
Section 2 – Folding the deflection sheaves in/out 232
Rigging work – Establishing/separating connections 235
Preparing the truck crane 235
Main boom/section 4 236
Section 4/section 2 238
Section 2A/Section 2B 240
Establishing 240
Disconnecting 242
Rigging work – Hydraulic connection 243
Main boom/section 4 243
Section 4/section 2B 244
Rigging work – Electrical connections 245
Main boom/section 4 245
Section 4/section 2B 247
Section 2A/Section 2B 249
Further rigging work 251
Fitting/removing the hoist rope 251
Operation with boom extension 253
Setting the RCL 253
Input 253
Shutdown 254
Derricking the main boom 255
Telescoping with a rigged boom extension 255
Derricking the boom extension during operation 256
Checking the wind speed 257
Notes on main boom operation 258
Instructions for turning loads over 258
Maintenance 258
Troubleshooting 259
Troubleshooting table 259
7 Derricking heavy load lattice extension 261
Notes 261
Operations planning 263
Permissible combination 263
Dimensions and weights 264
Identification 265
Transport conditions 267
Transport conditions – Notes on checking 267
Transport condition – Folded 268
Transport condition – Removed – Section 2B 269
Transport condition – Removed – Section 4 270
Checklists for rigging work 271
Symbols 271
Overview 271
CHECKLIST: Installation – 3,8 m 272
CHECKLIST: Installation – 11,8 m 275
CHECKLIST: After installation 278
CHECKLIST: Before removal 280
CHECKLIST Removal – 3,8 m 281
CHECKLIST Removal – 11,8 m 284
Rigging work – General information 287
Slinging points 287
Securing the heavy load lattice extension with a guide rope 288
Folding the deflection sheaves out/in 289
Folding the head sheave in/out 291
Rigging work – Establishing / separating connections 293
Preparing the truck crane 293
Main boom / section 2B 294
Main boom / section 4 296
Section 4 / section 2B 299
Rigging work – Hydraulic connection 301
Heavy load lattice extension 3,8 m 301
Heavy load lattice extension 11,8 m 302
Rigging work – Electrical connections 305
Heavy load lattice extension 3,8 m 306
Heavy load lattice extension 11,8 m 308
Main boom / section 4 308
Section 4 / section 2B 310
Further rigging work 313
Fitting / removing the hoist rope 313
Removal 314
Notes for reeving and unreeving 315
Possible reeving methods 316
Installing/removing the lifting limit switch 317
Installing/removing the anemometer and air traffic control light 318
Installing 318
Removing 318
Installing/removing the camera 319
Rigging work – Derricking the heavy load lattice extension 320
Operation with heavy load lattice extension 321
Setting the RCL 321
Input 321
Derricking the main boom 323
Telescoping with a rigged heavy load lattice extension 323
Derricking the heavy load lattice extension during operation 324
Switching on the derricking gear 324
Raising and lowering 324
Switching off the derricking gear 325
Checking the wind speed 326
Information about main boom operation when the heavy load lattice extension is installed 327
Instructions for turning loads over 328
Maintenance 329
Maintenance plan W 329
M 1 maintenance plan 329
M 3 maintenance plan 329
M 12 maintenance plan 329
Greasing the piston rod 330
Prerequisite 330
Lubricating the pins 331
Grease 331
Prerequisite 331
Lubrication 331
Checking the sheaves 332
Prerequisite 332
Check 332
Lubricating joints 333
Grease 333
Troubleshooting 335
Troubleshooting table 335
8 Inclinable heavy load lattice extension 337
Operations planning 337
Permissible combination 337
Dimensions and weights 338
Identification 339
Transport conditions 341
Transport conditions – Notes on checking 341
Transport condition – Folded 343
Transport condition – Removed – Section 5 344
Transport condition – Removed – Section 4 345
Checklists for rigging work 347
Symbols 347
Overview 348
CHECKLIST: Installation – In the working position – 2 0 m 349
CHECKLIST: Installation – In the working position – 10 0 m 351
CHECKLIST: Installation – In the transport position 353
CHECKLIST: Removal – from the working position – 2 0 m 355
CHECKLIST: Removal – from the working position – 10 0 m 357
CHECKLIST: Removal – from transport position 359
CHECKLIST: Rigging – in working position 361
CHECKLIST: After rigging in the working position 363
CHECKLIST: Before rigging in the transport position 365
CHECKLIST: Rigging – in transport position 367
Rigging work – General information 369
Slinging points 369
Securing the heavy load lattice extension with guide rope 370
Section 4 – Folding the deflection sheave in/out 371
Rigging work – Establishing / separating connections 373
Preparing the truck crane 373
Installation/removal – Swing connection 374
Folded down – Swing connection 375
Folded down – Main boom / section 5 376
Installation/removal – Main boom / section 5 378
Installation/removal – Main boom / section 4 380
Installing/removing – section 4 / section 5 382
Rigging work – Swinging the heavy load lattice extension 385
Notes on swinging 385
Swinging into the transport position 386
Swinging into the working position 387
Swinging for removal – From the transport position 388
Rigging work – Electrical connections 389
Heavy load lattice extension 2 0 m 390
Heavy load lattice extension 10 0 m 392
Main boom / section 4 392
Section 4 / Section 5 394
Further rigging work 397
Fitting / removing the hoist rope 397
Removal 398
Possible reeving methods 399
Installing/removing the lifting limit switch 400
Installing/removing the anemometer and air traffic control light 401
Installing 401
Removal 401
Installing/removing the camera 402
Inclining the heavy load lattice extension 403
Preparation 403
Setting the angle 403
After setting the angle 405
Operation with heavy load lattice extension 407
Setting the RCL 407
Input 407
Shutdown 408
Derricking the main boom 409
Telescoping with a rigged heavy load lattice extension 409
Checking the wind speed 410
Information about main boom operation when the heavy load lattice extension is installed 411
Instructions for turning loads over 412
Maintenance 413
M 1 maintenance plan 413
M 3 maintenance plan 413
Lubricating the pins 414
Grease 414
Prerequisite 414
Lubrication 414
Checking the sheaves 415
Prerequisite 415
Check 415
Troubleshooting 417
Troubleshooting table 417
9 Auxiliary single-sheave boom top 1 419
Operations planning 419
Permissible combinations 419
Dimensions and weights 420
Identification 420
Transport conditions 421
Transport conditions – Instructions for checking 421
Transport condition – Folded 423
Transport condition – Removed 424
Rigging work – General information 425
Slinging points 425
Securing the auxiliary single-sheave boom top with a guide rope 426
Rigging work – Installing/removing 427
In the working position 427
Installing 427
Removing 429
In transport position 430
Installing 430
Removing 431
Rigging work – Changing the position of the auxiliary single-sheave boom top 433
From the working position to the transport position 433
From transport position to working position 434
Further rigging work 437
Fitting/removing the hoist rope 437
Possible reeving methods 438
Installing/removing the lifting limit switch 439
Installing 439
Removing 440
Installing/removing the anemometer and air traffic control light 441
Installing/removing the camera 441
Operation with auxiliary single-sheave boom top 443
Setting the RCL 443
Input 443
Shutdown 444
Note on the maximum permissible load 444
Checking the wind speed 445
Instructions for turning loads over 446
Maintenance 447
M 1 maintenance plan 447
M 3 maintenance plan 447
Lubricating the pins 448
Grease 448
Prerequisite 448
Checking the sheaves 449
Prerequisite 449
10 Auxiliary single-sheave boom top 2 451
Operations planning 451
Permissible combinations 451
Dimensions and weights 452
Identification 453
Transport conditions 455
Transport conditions – Notes on checking 455
Transport condition – Folded 457
Transport condition – Removed 458
Rigging work – General information 459
Slinging points 459
Securing the auxiliary single-sheave boom top with a guide rope 460
Rigging work – Installing/removing 461
In the working position 461
Installing 461
Removal 463
In the transport position 464
Installing 464
Removal 465
Rigging work – Changing the position of the auxiliary single-sheave boom top 467
From the transport position to the working position 467
From the working position to the transport position 469
Further rigging work 470
Folding the head sheave in/out 470
Establishing/disconnecting electrical connections 471
Marker lights 471
Lifting limit switch 472
Fitting/removing the hoist rope 473
Possible reeving methods 474
Installing/removing the lifting limit switch 475
Installing/removing the anemometer and air traffic control light 476
Installing/removing the camera 476
Operation with the auxiliary single-sheave boom top 477
Setting the RCL 477
Input 477
Shutdown 478
Note on the maximum permissible load 478
Checking the wind speed 479
Instructions for turning loads over 480
Maintenance 481
M 1 maintenance plan 481
M 3 maintenance plan 481
Lubricating the pins 482
Grease 482
Prerequisite 482
Checking the sheaves 483
Prerequisite 483
11 Turning loads over 485
Prerequisites 485
Setting the RCL 486
Entering the reeving 486
Switching over to the auxiliary hoist 486
Turning a load over 487
12 Driving with a rigged crane 489
Safety instructions 489
Driving distance 491
Permissible rigging modes and axle loads 492
Notes 492
Notes on the tables 492
Swing-away lattice 494
Swing-away lattice 11,2 m 494
Swing-away lattice 17,8 m 496
Swing-away lattice 25,8 m 497
Derrickable heavy load lattice extension 498
Heavy load lattice extension 3,8 m 498
Heavy load lattice extension 11,8 m 500
Inclinable heavy load lattice extension 502
Heavy load lattice extension 2 0 m 502
Heavy load lattice extension 10 0 m 504
Boom extension 506
Boom extension 19,2 m 506
Boom extension 25,8 m 507
Boom extension 33,8 m 508
Auxiliary single-sheave boom top 1 and auxiliary single-sheave boom top 2 509
Before driving 511
While driving 511
After driving 511
13 Index 513
A 515
B 516
D 517
H 518
I 519
L 520
O 520
R 520
S 520
T 523
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