Manitowoc Crane 10000B-1 Operator Manual SN 1200Ref – PDF DOWNLOAD
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Manitowoc Crane 10000B-1 Operator Manual SN 1200Ref – PDF DOWNLOAD
Language : English
Pages : 704
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Manitowoc Crane 10000B-1 Operator Manual SN 1200Ref – PDF DOWNLOAD
IMPORTANT INFORMATION 9
1 SAFETY 13
1 1 SAFETY INFORMATION 13
1 2 EXPLANATION OF WARNING LABELS IN THE MACHINE 14
1 2 1 HANDLING OF WARNING LABELS IN THE MACHINE 14
1 2 2 LABEL LAYOUT 15
1 3 SAFE OPERATING PRACTICES FOR MOBILE CRANES 32
1 4 SAFETY AT INSPECTION AND MAINTENANCE WORK 56
1 5 SAFETY DURING ASSEMBLY AND DISASSEMBLY WORK 59
1 6 CAUTIONS IN HANDLING OIL AND PAINT 60
1 7 SAFETY EQUIPMENT (OPTION) 62
2 OPERATION 63
2 1 TERMINOLOGY OF MACHINE EACH PART 63
2 1 1 CRANE 63
2 2 LOCATIONS AND TERMS OF OPERATING CONTROLS 64
2 2 1 HANDING LEVER AND PEDAL 65
2 2 2 OPERATING SWITCHES 72
2 2 3 VARIOUS SETTING OF MONITOR 101
2 2 4 WIND SPEED SENSOR INSTALLATION (OPTION) 111
2 2 5 AIR CONDITIONER 112
2 2 6 AM/FM RADIO 119
2 2 7 1WAY CALL (TRANSMITTER) 127
2 2 8 CAMERA MONITOR (OPTION) 128
2 3 CRANE OPERATION 131
2 3 1 ADJUSTING THE OPERATOR’S SEAT 131
2 3 2 GETTING ON OR OFF TO THE OPERATOR SEAT 133
2 3 3 STARTING AND STOPPING THE ENGINE 134
2 3 4 AUTO IDLE STOP FUNCTION 148
2 3 5 FUNCTION LOCK LEVER 151
2 3 6 PROPELLING OPERATION 152
2 3 7 SWINGING OPERATION 155
2 3 8 BOOM RAISING/LOWERING OPERATION 159
2 3 9 HOOK RAISING/LOWERING OPERATION 162
2 4 FREE FALL OPERATION (OPTION) 171
2 5 CLAMSHELL OPERATION 177
2 5 1 PREPARATION WORK 178
2 5 2 CLAMSHELL WORK 183
2 6 HANDLING OF HYDRAULIC TAGLINE (OPTION) 184
2 7 HANDLING OF VIBRO HAMMER 187
2 8 HANDLING OF REEVING WINCH (OPTION) 190
2 9 1 PREPARATION BEFORE HANDLING REEVING WINCH 191
2 9 2 HANDLING PROCEDURE OF REEVING WINCH 193
2 9 OPERATION IN WEATHER CHANGE AND SPECIAL CIRCUMSTANCE 197
2 9 1 CAUTION AGAINST WIND 197
2 9 2 CAUTION AGAINST ELECTRIC SHOCK 209
2 9 3 CAUTION AGAINST RADIO WAVE INTERFERENCE 212
2 9 4 CAUTION AGAINST LIGHTNING 213
2 9 5 COUNTERMEASURE AGAINST EARTHQUAKE 214
3 LOAD SAFETY DEVICE 215
3 1 ARRANGEMENT OF EQUIPMENTS 219
3 2 TYPE AND FUNCTIONS OF EQUIPMENTS 224
3 3 CONNECTING PROCEDURE OF WIRING 233
3 3 1 CRANE ATTACHMENT 233
3 4 FUNCTION OF MONITOR 240
3 5 OPERATING PROCEDURE OF MONITOR 241
3 5 1 SETTING OF CRANE CONFIGURATION 247
3 5 2 SELECTION OF MAIN LIFTING / AUXILIARY LIFTING 259
3 5 3 SETTING OF WORK AREA LIMIT VALUE 260
3 6 SWING LIMITATION DEVICE (OPTION) 266
3 7 FUNCTION OF GROUND INCLINE INDICATOR (OPTION) 278
3 8 LOAD HISTORY 280
3 9 ALARMING AND AUTO-STOP 281
3 9 1 CONTENT OF ALARMING AND AUTO-STOP 281
3 9 2 CONTENT OF AUTO-STOP 282
3 9 3 RELEASING AUTO-STOP 284
3 10 INSPECTION 290
3 10 1 INSPECTION PROCEDURE WHEN BOOM IS RAISED AFTER ATTACHMENT ASSEMBLY WORK IS COMPLETED 290
3 11 CAUTIONS IN HANDLING LOAD SAFETY DEVICE 295
3 12 ABNORMALITY INDICATION AND ITS ACTION 296
3 13 MESSAGE TABLE 305
3 14 CHECKING PROCEDURE OF LOAD SAFETY DEVICE 311
3 10 2 INSPECTION AFTER ERECTING ATTACHMENT 292
4 ASSEMBLY/DISASSEMBLY OF MAIN MACHINERY 313
4 1 SWING AND PROPEL STABILITY 313
4 2 ASSEMBLY OF MAIN MACHINERY 315
4 2 1 UNLOADING MAIN MACHINERY FROM TRAILER 319
4 2 2 CRAWLER INSTALLATION 335
4 2 3 CAB STEP EXTENSION 349
4 2 4 CARBODY WEIGHT INSTALLATION 350
4 2 5 ASSEMBLING THE COUNTERWEIGHTS (USING SELF REMOVAL DEVICE) 355
4 2 6 SETTING THE COUNTERWEIGHT LINK 359
4 2 7 INSTALLATION OF COUNTERWEIGHTS TO MACHINE (USING SELF REMOVAL DEVICE) 360
4 3 DISASSEMBLY OF MAIN MACHINERY 369
4 3 1 REMOVE THE COUNTERWEIGHTS FROM THE MACHINE (USING SELF REMOVAL DEVICE) 371
4 3 2 DISASSEMBLY OF THE COUNTERWEIGHT (USING SELF REMOVAL DEVICE) 377
4 3 3 CARBODY WEIGHT REMOVAL 382
4 3 4 STOWING CAB STEP 387
4 3 5 CRAWLER REMOVAL 388
4 3 6 MAIN MACHINERY LOADING INTO TRAILER 400
4 4 TRANSPORTATION 412
4 5 LIFTING OF WHOLE MAIN MACHINERY 413
4 5 1 UPPER STRUCTURE (WITH CARBODY) LIFTING PROCEDURES 414
4 5 2 LOADING/UNLOADING THE MACHINE FROM/ONTO A TRAILER 415
4 5 3 INSTALLATION OF CRAWLER 415
4 5 4 INSTALLATION OF GANTRY TO REVOLVING FRAME 416
4 6 ASSEMBLY OF BOOM BASE 421
4 6 1 BOOM BASE INSTALLATION 422
4 6 2 BACKSTOP INSTALLATION 424
4 6 3 UPPER SPREADER INSTALLATION 425
4 6 4 REEVING BOOM HOIST WIRE ROPE 426
4 6 5 INSTALLATION OF BOOM HOIST WIRE ROPE TO THE DRUM 428
4 6 6 REEVING HOOK HOIST WIRE ROPE 429
4 7 DISASSEMBLY OF BOOM BASE 430
4 6 1 WINDING UP OF BOOM HOIST ROPE 430
4 6 2 UPPER SPREADER REMOVAL 432
4 6 3 BACKSTOP REMOVAL 433
4 6 4 REMOVAL OF BOOM BASE 435
4 8 EXTENDING/RETRACTING THE CRAWLERS 437
4 7 1 EXTENDING THE CRAWLER 437
4 7 2 RETRACTING THE CRAWLER 444
5 ASSEMBLY/DISASSEMBLY OF CRANE ATTACHMENT 449
5 1 ASSEMBLING THE ATTACHMENT 452
5 1 1 ARRANGEMENT OF BOOM/JIB/GUY LINE 453
5 1 2 INSTALLING THE BOOM TIP 461
5 1 3 INSTALLATION OF THE BASIC GUY LINE 463
5 1 4 CONNECTING THE BOOM INSERT 465
5 1 5 INSTALLING THE CABLE ROLLERS 477
5 1 6 CONNECTING THE BOOM GUY LINES 478
5 1 7 CAUTION FOR CANTILEVER 480
5 1 8 FRONT DRUM WIRE ROPE REEVING 481
5 1 9 ASSEMBLING THE JIB 485
5 1 10 REEVING OF REAR DRUM WIRE ROPE 490
5 1 11 INSTALLING THE AUXILIARY SHEAVE 493
5 1 12 REEVING THE REAR DRUM WIRE ROPE TO THE AUXILIARY SHEAVE 494
5 1 13 PERFORMANCE CHECK OF EACH LIMIT SWITCH 496
5 2 ERECTING THE ATTACHMENT 497
5 2 1 CONFIRMATION BEFORE ERECTING THE ATTACHMENT 497
5 2 2 ERECTING THE ATTACHMENT 498
5 3 LOWERING THE ATTACHMENT 502
5 3 1 LOWERING THE ATTACHMENT 503
5 4 DISASSEMBLING THE ATTACHMENT 504
5 4 1 TREATMENT OF OVERHOIST LIMIT SWITCH WIRING 504
5 4 2 WINDING UP THE FRONT/REAR DRUM WIRE ROPES 507
5 4 3 DISASSEMBLING THE JIB 509
5 4 4 REMOVING THE AUXILIARY SHEAVE 512
5 4 5 REMOVING THE BOOM GUY LINE 514
5 4 6 REMOVING THE CABLE ROLLER 516
5 4 7 DISASSEMBLING THE BOOM 517
5 5 PROCEDURE OF THE BOOM NESTING (OPTION) 521
5 5 1 NESTING PROCEDURE 521
5 5 2 UNNESTING PROCEDURE 522
5 6 CAUTION WHEN TRANSPORTING BOOM 523
6 WIRE ROPE 525
6 1 HANDLING OF WIRE ROPE 525
6 1 1 SPECIFICATION OF WIRE ROPE 526
6 1 2 WIRE ROPE LENGTH 529
6 1 3 CAUTIONS IN HANDLING WIRE ROPE 531
6 1 4 WINDING WIRE ROPE TO THE DRUM 532
6 1 5 WINDING PROCEDURE OF WIRE ROPE TO DRUM 533
6 1 6 CORRECTING METHOD OF ENTANGLED WIRE ROPE 537
6 1 7 ROPE SOCKET INSTALLATION 540
6 1 8 REPLACEMENT STANDARDS FOR WIRE ROPE 542
7 MAINTENANCE 547
7 1 INSPECTION INTERVAL 556
7 1 1 INSPECTION POINT 556
7 1 2 GREASING (WATER SUPPLY) POINT 558
7 2 INSPECTION 560
7 2 1 INSPECTION OF UPPER MACHINERY 560
7 2 2 INSPECTION OF LOWER MACHINERY 566
7 2 3 INSPECTION OF ATTACHMENT 568
7 2 4 INSPECTION METHOD OF EACH POINT 570
7 3 OIL/GREASE SUPPLY AND WATER SUPPLY 595
7 3 1 UPPER LUBRICATION (INCL WATER SUPPLY) 599
7 3 2 LOWER LUBRICATION 601
7 3 3 ATTACHMENT LUBRICATION 603
7 3 4 INSPECTION, GREASING (WATER SUPPLY) ON EACH POINT 605
7 4 CLEANING/WASHING/CHANGING FILTER ELEMENT AND STRAINER 624
7 5 BATTERY INSPECTION 642
7 6 LOCATION AND USE OF FUSE 646
7 7 OPERATION UNDER SEVERE CONDITIONS 648
7 8 HANDLING OF DIESEL PARTICULATE FILTER 650
7 9 MACHINE STORAGE 653
7 10 TIGHTENING TORQUE VALUES 654
7 11 PERIODICAL REPLACING SECURITY PARTS 657
7 12 ADJUSTMENT 660
7 12 1 ADJUSTMENT OF FRONT, REAR, THIRD DRUM LOCKS 660
7 12 2 ADJUSTMENT OF BOOM DRUM LOCK 661
7 12 3 CRAWLER SHOES ADJUSTMENT 662
7 13 CONSUMABLE PARTS LIST 663
7 14 MEASURES REQUIRED FOR FRONT, REAR WINCH MONITORING 668
7 14 1 THEORETICAL SERVICE LIFE 668
7 14 2 USED PROPORTION OF THEORETICAL SERVICE LIFE 670
7 14 3 EXAMPLE 675
8 REFERENCE MATERIALS 677
8 1 SPECIFICATION 677
8 1 1 OUTER DIMENSION 678
8 1 2 CRANE SPECIFICATION, PERFORMANCE 679
8 1 3 CRANE WORKING RANGES 680
8 2 DIMENSION, WEIGHT OF EACH COMPONENT 683
8 2 1 MAIN MACHINERY 683
8 2 2 COUNTERWEIGHT 685
8 2 3 CRANE ATTACHMENT 687
8 3 CLAMSHELL RATED LOADS (OPTION) 690
8 4 SWING AND PROPEL STABILITY 693
8 5 PROPEL ALLOWABLE SLOPE ANGLE 695
8 5 1 CRANE ATTACHMENT INSTALLED : BOOM INSERT CONFIGURATION 695
8 6 LOW GANTRY POSITION 702
8 7 SAFETY DEVICE LIST (OPTION) 703
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