Manitou DANA Axle Type 111 Repair Manual 647431 – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Manitou DANA Axle Type 111 Repair Manual 647431 – PDF DOWNLOAD
INTRODUCTION:
The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on efficient repair work, should there be a break-down or malfunction. The instructions contained in this manual have been based on a complete overhaul of the unit.
- However, it is up to the mechanic to decide whether or not it is necessary to assemble only individual components, when partial repair work is needed. The manual provides a quick and sure guide which, with the use of photographs and diagrams illustrating the various phases of the operations, allows accurate work to be performed.
- All the information needed for correct disassembly, checks and assembly of each individual component is set out below. In order to remove the differential unit from the vehicle, the manuals provided by the vehicle manufacturer should be consulted. In describing the following operations it is presumed that the unit has already been removed from the vehicle.
IMPORTANT:
In order to facilitate work and protect both working surfaces and operators, it is advisable to use proper equipment such as: trestles or supporting benches, plastic or copper hammers, appropriate levers, pullers and specific spanners or wrenches. Before going on to disassemble the parts and drain the oil, it is best to thoroughly clean the unit, removing any encrusted or accumulated grease.
TABLE OF CONTENTS:
Manitou DANA Axle Type 111 Repair Manual 647431 – PDF DOWNLOAD
INTRODUCTION 7
SPECIFICATIONS 9
DEFINITION OF VIEWPOINTS 9
DATA PLATE 9
CONVERSION TABLES 10
TORQUE SPECIFICATIONS 11
COARSE PITCH 11
FINE PITCH 11
WHEEL NUT TIGHTENING TORQUES 12
MAINTENANCE 13
MAINTENANCE POINTS 13
MAINTENANCE INTERVALS 13
ADJUSTMENT AND CHECKS 13
LUBRICANT & SEALANT SPECIFICATIONS 14
SAFETY PRECAUTIONS 15
PLANETARY REDUCTION AND AXLE SHAFT 17
EXPLODED VIEW 17
DISASSEMBLY 18
ASSEMBLY 21
SPECIAL TOOLS 25
T1 25
T2 26
T3 26
BRAKE: SERVICE BRAKE, NEGATIVE BRAKE, 100% LOCKED 27
EXPLODED VIEW 27
BRAKE WORKING CONDITIONS 28
SAHR BRAKE APPLIED 28
SAHR BRAKE RELEASED 29
SERVICE BRAKE APPLIED 30
DIFFERENTIAL LOCK APPLIED 31
EMERGENCY RELEASE INSTRUCTIONS 32
RESET OF FAILS SAFE BRAKE FUNCTION 32
DISASSEMBLY 33
ASSEMBLY 39
BRAKE PISTON GAP CHECK 47
SPECIAL TOOLS 48
T1 48
NORMAL PRELOADED DIFFERENTIAL UNIT (OLD VERSION) 49
EXPLODED VIEW 49
DISASSEMBLY 50
ASSEMBLY 54
NORMAL PRELOADED DIFFERENTIAL UNIT (INTERMEDIATE VERSION) 57
EXPLODED VIEW 57
DISASSEMBLY 58
ASSEMBLY 62
NORMAL PRELOADED DIFFERENTIAL UNIT (LAST VERSION) 65
EXPLODED VIEW 65
DISASSEMBLY 66
ASSEMBLY 68
FLANGED REDUCTION GEAR 315 TYPE: INTEGRAL 315 INPUT GEAR 71
EXPLODED VIEW 71
DISASSEMBLY 72
ASSEMBLY 75
4 Dana Holding Corporation ASM-0003E – 111 Axle Service Manual
BEVEL PINION FLANGED TO REDUCTOR 77
EXPLODED VIEW 77
DISASSEMBLY 78
ASSEMBLY 81
SPECIAL TOOLS 85
T1 85
T2 85
T3 86
T4 87
RING AND PINION ADJUSTING: STEP FOR PRELOADED DIFFERENTIAL 89
EXPLODED VIEW 89
INSTALL AND ADJUST 90
PLANETARY REDUCTION GEAR 1:4,23 93
EXPLODED VIEW 93
DISASSEMBLY 94
ASSEMBLY 98
SPECIAL TOOLS 102
T1 102
T2 103
T3 103
FLANGED REDUCTION GEAR 315 TYPE: INTERCHANGABLE 315 INPUT GEAR 105
EXPLODED VIEW 105
DISASSEMBLY 106
ASSEMBLY 110
SPECIAL TOOLS 114
T1 114
BRAKE: INCOMING DISC BRAKE 115
EXPLODED VIEW 115
DISASSEMBLY 116
ASSEMBLY 118
CHECKING WEAR AND REPLACING THE BRAKING PADS 120
SERVICE AND MECHANICAL PARKING BRAKE 121
EXPLODED VIEW 121
DISASSEMBLY 122
ASSEMBLY 127
PARKING BRAKE AND DIFFERENTIAL HYDRAULIC LOCK 100% 133
EXPLODED VIEW 133
DISASSEMBLY 134
ASSEMBLY 137
INCOMING DRUM BRAKE 139
EXPLODED VIEW 139
DISASSEMBLY 140
ASSEMBLY 143
SPECIAL TOOLS 146
T1 146
T2 147
PRELOADED LIMITED SLIP DIFFERENTIAL UNIT 45% UNIT (OLD VERSION) 149
EXPLODED VIEW 149
DISASSEMBLY 150
ASSEMBLY 154
ASM-0003E – 111 Axle Service Manual Dana Holding Corporation 5
PRELOADED LIMITED SLIP DIFFERENTIAL UNIT 45% (INTERMEDIATE VERSION) 157
EXPLODED VIEW 157
DISASSEMBLY 158
ASSEMBLY 162
PRELOADED LIMITED SLIP DIFFERENTIAL UNIT 45% (LAST VERSION) 165
EXPLODED VIEW 165
DISASSEMBLY 166
ASSEMBLY 168
DIFFERENTIAL WITH BLOCK TO SPHERES 100% OLD VERSION 171
EXPLODED VIEW 171
DISASSEMBLY 172
ASSEMBLY 177
DIFFERENTIAL WITH BLOCK TO SPHERES 100% (LAST VERSION) 181
EXPLODED VIEW 181
DISASSEMBLY 182
ASSEMBLY 184
NORMAL DIFFERENTIAL (OLD VERSION) 187
EXPLODED VIEW 187
DISASSEMBLY 188
ASSEMBLY 191
NORMAL DIFFERENTIAL (LAST VERSION) 195
EXPLODED VIEW 195
DISASSEMBLY 196
ASSEMBLY 200
LIMITED SLIP DIFFERENTIAL UNIT 45% (OLD VERSION) 203
EXPLODED VIEW 203
DISASSEMBLY 204
ASSEMBLY 207
LIMITED SLIP DIFFERENTIAL UNIT 45% (LAST VERSION) 211
EXPLODED VIEW 211
DISASSEMBLY 212
ASSEMBLY 214
BEVEL PINION: NORMAL FLANGE AND NUT REVOLUTION COUNTER VERSION 217
EXPLODED VIEW 217
DISASSEMBLY 218
ASSEMBLY 220
NORMAL FLANGE VERSION 223
REVOLUTION COUNTER VERSION 225
SPECIAL TOOLS 227
T1 227
T2 228
T3 229
T4 230
T5 231
6 Dana Holding Corporation ASM-0003E – 111 Axle Service Manual
BEVEL PINION 233
EXPLODED VIEW 233
DISASSEMBLY 234
ASSEMBLY 236
SPECIAL TOOLS 239
T1 239
T2 240
T3 241
T4 242
RING AND PINION ADJUSTING: VERSION PINION COVER AND SINGLE ARM 243
EXPLODED VIEW 243
ASSEMBLY 244
SPECIAL TOOLS 248
T1 248
RING AND PINION ADJUSTING: VERSION PINION INTEGRAL AND DOUBLE ARM 249
EXPLODED VIEW 249
ASSEMBLY 250
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V