Manitou AXLE 212 Repair Manual 547983 – PDF DOWNLOAD
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Manitou AXLE 212 Repair Manual 547983 – PDF DOWNLOAD
INTRODUCTION:
The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on efficient repair work, should there be a break-down or malfunction. The instructions contained in this manual have been based on a complete overhaul of the unit.
- However, it is up to the mechanic to decide whether or not it is necessary to assemble only individual components, when partial repair work is needed. The manual provides a quick and sure guide which, with the use of photographs and diagrams illustrating the various phases of the operations, allows accurate work to be performed.
- All the information needed for correct disassembly, checks and assembly of each individual component is set out below. In order to remove the differential unit from the vehicle, the manuals provided by the vehicle manufacturer should be consulted. In describing the following operations it is presumed that the unit has already been removed from the vehicle.
IMPORTANT:
In order to facilitate work and protect both working surfaces and operators, it is advisable to use proper equipment such as: trestles or supporting benches, plastic or copper hammers, appropriate levers, pullers and specific spanners or wrenches. Before going on to disassemble the parts and drain the oil, it is best to thoroughly clean the unit, removing any encrusted or accumulated grease.
TABLE OF CONTENTS:
Manitou AXLE 212 Repair Manual 547983 – PDF DOWNLOAD
INTRODUCTION 7
VERSION TRACKING 8
MANUAL APPLICABILITY AND SUPPORTED MODELS 8
SPECIFICATIONS 9
DEFINITION OF VIEWPOINTS 9
DATA PLATE 9
CONVERSION TABLES 10
TORQUE SPECIFICATIONS 11
COARSE PITCH 11
FINE PITCH 11
WHEEL NUT TIGHTENING TORQUES 12
MAINTENANCE 13
MAINTENANCE POINTS 13
OIL DRAINING MANDATORY PROCEDURE 14
CENTRAL HOUSING 14
PLANETARY GEAR REDUCTION 14
MAINTENANCE INTERVALS 15
LUBRICANT & SEALANT SPECIFICATIONS 16
SAFETY PRECAUTIONS 17
CHECKING WEAR AND REPLACING THE BRAKING DISCS 19
EXPLODED VIEW 19
DISASSEMBLY 20
ASSEMBLY 22
SPECIAL TOOLS 24
T1 24
T2 24
COMPLETE STEERING CASE 25
EXPLODED VIEW 25
DISASSEMBLY 26
ASSEMBLY 27
DOUBLE U-JOINT 29
EXPLODED VIEW 29
DISASSEMBLY 30
ASSEMBLY 31
SPECIAL TOOLS 33
T1 33
T2 33
PLANETARY REDUCTION GEAR 35
EXPLODED VIEW 35
DISASSEMBLY 36
ASSEMBLY 40
SPECIAL TOOLS 44
T1 44
T2 44
T3 45
T4 46
T5 46
STEERING CYLINDER 47
EXPLODED VIEW 47
OPTICAL SENSOR AND MAGNETIC SENSOR 48
DISASSEMBLY 49
ASSEMBLY 52
ADJUSTING THE STEERING ANGLE 58
SPECIAL TOOLS 59
T1 59
T2 60
4 Dana Holding Corporation ASM-0025E – 212 Axle Service Manual
DIFFERENTIAL UNIT 61
EXPLODED VIEW 61
DISASSEMBLY 62
ASSEMBLY 64
SPECIAL TOOLS 66
T1 66
T2 66
BEVEL PINION 67
EXPLODED VIEW 67
DISASSEMBLY 68
ASSEMBLY 71
SPECIAL TOOLS 77
T1 77
T2 78
T3 78
T4 79
T5 79
T6 80
T7 81
T8 82
T9 82
MANUAL EMERGENCY RELASE 83
EXPLODED VIEW 83
RELEASE 84
ADJUST 85
MECHANICAL PARKING BRAKE 87
EXPLODED VIEW 87
DISASSEMBLY 88
ASSEMBLY 90
EXTERNAL HYDRAULIC NEGATIVE BRAKE 93
EXPLODED VIEW 93
DISASSEMBLY 94
ASSEMBLY 95
EXTERNAL HYDRAULIC NEGATIVE BRAKE WITH QUICK RELEASE 97
EXPLODED VIEW 97
DISASSEMBLY 98
ASSEMBLY 100
INCOMING DRUM BRAKE 103
EXPLODED VIEW 103
DISASSEMBLY 104
ASSEMBLY 106
SPECIAL TOOLS 108
T1 108
T2 109
4″ INCOMING BRAKE (2 AND 3 FUNCTION VERSIONS) 111
EXPLODED VIEW 111
DISASSEMBLY 112
ASSEMBLY 117
SPECIAL TOOLS 123
T1 123
T2 123
T3 124
ASM-0025E – 212 Axle Service Manual Dana Holding Corporation 5
NORMAL DIFFERENTIAL UNIT 125
EXPLODED VIEW 125
DISASSEMBLY 126
ASSEMBLY 128
SPECIAL TOOLS 131
T1 131
T2 131
T3 132
T4 132
LIMITED SLIP DIFFERENTIAL UNIT (25% AND 45%) 133
EXPLODED VIEW 133
DISASSEMBLY 134
ASSEMBLY 137
SPECIAL TOOLS 140
T1 140
T2 140
T3 141
T4 141
HYDRAULIC DIFFERENTIAL LOCK 143
EXPLODED VIEW 143
DISASSEMBLY 144
ASSEMBLY 147
SPECIAL TOOLS 149
T1 149
T2 149
HYDRAULIC NEGATIVE BRAKE 151
EXPLODED VIEW 151
DISASSEMBLY 152
ASSEMBLY 156
INCORPORATED REDUCTION GEAR AND PINION 602 163
EXPLODED VIEW 163
DISASSEMBLY 164
ASSEMBLY 168
SPECIAL TOOLS 171
T1 171
T2 172
T3 173
T4 174
T5 175
T6 176
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V