Manitou 4800 SERIES 3 Stage Mast Parts Manual R382 – PDF DOWNLOAD
DESCRIPTION:
Manitou 4800 SERIES 3 Stage Mast Parts Manual R382 – PDF DOWNLOAD
GENERAL INFORMATION
The purpose of this manual is to provide illustrations for identifying and ordering Mast components
or parts. Many Mast Models and components listed, for this reason the illustrations provide a
general description and thereforemay not show the exact shape or detail of the components or parts
represented.
TheMast parts are identified by an ItemNumber on the illustration or picture page. Find the Item
Number for the part desired, then locate that Item Number under the ”Items” column following the
illustration. ThePartNumber will be located directly to the right of the ItemNumber. Also provided is a
part Description, Quantity of parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the
mast at the factory. Keep accurate records of all modifications or improvements made to the mast
aftermanufacture. (AllMastmodificationsmust be authorized byManitouNorthAmerica, Inc.) Notify
the Parts Dept. of any changes that may affect your parts order.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Manitou 4800 SERIES 3 Stage Mast Parts Manual R382 – PDF DOWNLOAD
RAIL SYSTEM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHAIN ASSEMBLY, RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CHAIN ASSEMBLY, CARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HYDRAULIC SYSTEM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CARRIAGE ASSEMBLY, MODEL K4890 & K4891 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CARRIAGE ASSEMBLY, MODEL K4892 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ROTATOR CARRIAGE ASSEMBLY, MODELS K4870 & K4872 . . . . . . . . . . . . . . . . . . . . . . 14
ROTATOR CYLINDER ASSEMBLY, FOR MODELS K4870 & K4872 ROTATORS . . . . . . . 16
ROTATOR CARRIAGE ASSEMBLY, MODELS K4882 & K4883 . . . . . . . . . . . . . . . . . . . . . . 18
ROTATOR CYLINDER ASSEMBLY, EARLY MODELS K4882 & K4883 ROTATORS . . . . 22
ROTATOR CYLINDER ASSEMBLY, CURRENT MODEL K4882 ROTATOR . . . . . . . . . . . . 24
ROTATOR CARRIAGE ASSEMBLY, MODELS K4888 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ROTATOR CYLINDER ASSEMBLY, FOR MODEL K4888 ROTATOR . . . . . . . . . . . . . . . . . 28
HOSE REEL KITS, MAST S/N: 48997 & BELOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
HOSE REEL K4864, K4869–1, K4869–2, K4874–1, MAST S/N: 48997 & BELOW . . . . . . 32
HOSE REEL K4875, MAST S/N: 48997 & BELOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
HOSE REEL KITS, RH MODELS K4874–1 & K4874–2, MAST S/N: 48998 & ABOVE . . . 36
HOSE REEL KIT, LH MODEL K4875, MAST S/N: 48998 & ABOVE . . . . . . . . . . . . . . . . . . . 38
HOSE REEL KITS, RH MODELS K4877–2 & K4877–4, MAST S/N: 48998 & ABOVE . . . 40
HOSE REEL KITS, LH MODELS K4878–2 & K4878–4, MAST S/N: 48998 & ABOVE . . . 42
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPPLEMENT
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPPLEMENT
MAST OPERATOR/SERVICE MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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