Mack TS49407 Diesel Trucks Maintenance And Lubrication Manual – PDF DOWNLOAD
FILE DETAILS:
Mack TS49407 Diesel Trucks Maintenance And Lubrication Manual – PDF DOWNLOAD
Language : English
Pages : 323
Downloadable : Yes
File Type : PDF
Size: 33.6 mb
DESCRIPTION:
Mack TS49407 Diesel Trucks Maintenance And Lubrication Manual – PDF DOWNLOAD
INTRODUCTION
Preventive maintenance is vital to the life of your new MACK truck. This manual explains the proper preventive maintenance and lubrication procedures which should be used on all MACK Class 8 chassis.
- The MACK Preventive Maintenance and Lubrication program outlined in this manual is designed to ensure a long and productive life from your truck. The program is divided into four maintenance schedules, each addressing items which require periodic inspections to ensure efficient, reliable and trouble-free operation. To allow flexibility in developing a maintenance routine suitable to your operating requirements, maintenance intervals in this manual are arranged in miles/kilometers, hours or days of operation. Maintenance instructions, specifications and capacities are outlined for quick and easy reference. The service manager at your MACK distributor will be happy to assist in customizing a maintenance program tailored to your operating requirements.
- Following the MACK Preventive Maintenance Program is highly recommended to all operators of MACK vehicles because it is the key to lower operating costs both in time and money. The bottom line to a well-run maintenance program is less downtime and increased profitability.
SAFETY INFORMATION
- MACK cannot anticipate every possible occurrence which may involve a potential hazard. An accident can be avoided by recognizing potentially hazardous situations before an accident occurs. Correctly performed service procedures are critical to technician safety and the consequent safe, reliable operation of the vehicle.
- Do not perform any service procedures or lubrications until this manual has been read and understood.
- Some service procedures may require the use of special tools designed for a specific purpose. These tools must be used in the manner described in the instructions. Anyone using a procedure or tool not recommended in this manual must realize he is jeopardizing his safety and the safe operation of the vehicle. Individuals deviating from the instructions set forth in this manual assume all risks of personal injury or damage to equipment.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Mack TS49407 Diesel Trucks Maintenance And Lubrication Manual – PDF DOWNLOAD
MAINTENANCE AND LUBRICATION i
INTRODUCTION iii
SAFETY INFORMATION iv
ADVISORY LABELS v
DIESEL PARTICULATE FILTERS 4
VEHICLE BREAK-IN 7
DAILY INSPECTION 10
PREVENTIVE MAINTENANCE PROGRAM 14
NOISE EMISSION CONTROL 28
ROAD TEST 31
CHASSIS INSPECTION 36
SPECIFIC MAINTENANCE 69
FASTENER SIZES, TYPES AND GRADES 71
DRIVE BELTS 79
COOLING SYSTEM 91
COLD WEATHER OPERATION 105
HOSE CLAMP TORQUES 110
AIR CONDITIONER MAINTENANCE 111
AIR CLEANER MAINTENANCE 113
TURBOCHARGERS 117
DIESEL PARTICULATE FILTER (DPF) 119
CMCAC 122
FUEL SYSTEM 124
ELECTRICAL SYSTEM 133
LUBRICATION 144
STEERING KNUCKLE INSPECTION 179
CARRIER CAPSCREW TORQUE 180
FRONT AXLE STATIC SHAKE TEST 182
SPRING CLIP (U-BOLT) TORQUE 183
MACK AIR SUSPENSIONS 187
AXLE ALIGNMENT 208
AUXILIARY AXLES 213
WHEEL TORQUE PROCEDURES 215
TIRE INFORMATION 224
TIRE SERVICING 228
DRIVELINE RETARDER 230
AIR BRAKE SYSTEM 232
BRAKE ADJUSTMENT 235
CAB MOUNT MAINTENANCE — LEU AND MRU
MODELS 240
CLUTCH ADJUSTMENT 247
VALVE AND UNIT INJECTOR
ADJUSTMENT 258
BRAKE DIAGNOSTIC CHART 259
SPECIFICATIONS AND CAPACITIES 265
LUBRICANT SPECIFICATIONS 267
DIESEL FUEL 277
ANTIFREEZE SPECIFICATIONS 284
COOLANT CAPACITIES 286
LUBRICANTS AND CAPACITIES 288
MACK ENGINE LINE-UP 300
CONVERSION CHART 304
MAINTENANCE RECORD 311
SERVICE LITERATURE 312
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M