Linkbelt D30 Articuled Truck Shop Manual 1005 – PDF DOWNLOAD
FILE DETAILS:
Linkbelt D30 Articuled Truck Shop Manual 1005 – PDF DOWNLOAD
Language : English
Pages : 341
Downloadable : Yes
File Type : PDF
Size: 3.28 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Linkbelt D30 Articuled Truck Shop Manual 1005 – PDF DOWNLOAD
INTRODUCTION:
- This Workshop Manual is presented in 8 Primary Sections plus this Introduction. Each Section is then sub-divided according to the index shown at the beginning of each Section.
- The material in this document is for information only and is subject to change without prior notice. While reasonable efforts have been made in the preparation of this document to assure its accuracy, the company assumes no liability resulting from errors or omissions in this document, or from the use of the information contained herein.
- The company reserves the right to make changes in the product design without reservation and without notifications to its users.
How to order Spare Parts:
The following information is required to ensure the correct part
is delivered:
1. Type of vehicle (i.e. Dumper or Ejector)
2. Year of Manufacture
3. Supply as much of the following information as possible:
A) Model No.
B) Body Type
C) Front Chassis No.
D) Rear Chassis No.
E) Serial No.
F) Engine Type
G) Engine Serial No.
H) Transmission Type
I) Transmission Serial No.
4. Page in Part Book (i.e.5:5)
5. Part No. and Item No. (i.e. 3 and 530102)
Part Name (Torque Rod Locating Pin)
6. Quantity Required
8. Means of Transportation
9. Address
TABLE OF CONTENTS:
Linkbelt D30 Articuled Truck Shop Manual 1005 – PDF DOWNLOAD
GENERAL INFORMATION 1
General Information (D30) 1
Contents 5
Specifications 7
ENGINE 11
Engine and Mounting 11
Description 15
Removal 15
Disassembly 16
Inspection 16
Assembly 17
Installation 17
Maintenance 18
Oil Level Check 18
Air Cleaner (Induction System) 19
Description and Operation 20
Maintenance 20
Exploded View of Typical Air Cleaner 21
Disassembly 22
Cleaning Methods 22
Recommendations 23
Cooling System 25
Description 26
Operation 26
Preventive Maintenance 26
Cleaning the Cooling System 27
Recommended Coolants 28
Antifreeze Table (Gal/Fahrenheit) 29
Antifreeze Table (Liters/Celsius) 32
Diagnosis Chart 32
Removal 34
Disassembly 36
Inspection 36
Assembly 36
Installation 37
Cleaning 37
Servicing 38
Special Torque Specifications 38
Coolant Fill Instructions 39
Transmission Oil Cooler 41
Description and Operation 42
Removal 42
Cleaning and Disassembly 43
Assembly 44
Installation 44
Service Tools 44
Hydraulic Oil Cooler 45
Description 46
Removal 46
Cleaning and Inspection 46
Installation 47
Maintenance 47
AXLES, WHEELS & TIRES 49
Driveline 49
Description 52
Removal 52
Disassembly 52
Inspection 53
Assembly 54
Installation 55
Maintenance 56
Slip Joints 56
Periodic Inspection 56
Service Tools 56
Special Torque Specifications 57
Diagnosis Chart 57
Differentials 59
Description 59
Operation 60
Exploded View of Front Rear Differential 61
Installation 62
Disassembly 63
Inspection 64
Inspection 65
Gleason Gear Tooth System 70
Differential Diagnosis 71
Diagnosis Chart 71
Special Torque Specifications 71
Inter Axle Differential 73
Description 73
Removal and Installation 73
Installation 73
Disassembly 76
Inspection 79
Assembly 80
Gleason Gear Tooth System 88
Differential Diagnosis 89
Diagnosis Chart 90
Special Torque Specifications 92
Front Axles 93
Operation 93
Removal and Disassembly 94
Inspection 96
Assembly & Installation 96
Maintenance 98
Axle Diagnosis 98
Special Torque Specifications 99
Diagnosis Chart 99
Intermediate & Rear Axles 101
Removal 103
Disassembly 103
Inspection 103
Assembly 103
Axle Diagnosis 103
Maintenance 103
Rear Axle 103
Wheel Brake 107
Description and Operation 107
General Inspection 107
Exploded View of Typical Brake Head 108
Brake Pad Removal and Installation 109
Brake Removal and Disassembly 110
Assembly 110
Installation 111
Bleeding 112
Maintenance 112
Special Torque Specifications 112
Wheel, Rim & Tires 113
Description and Operation 114
Preparation For Servicing 114
Removing Tire & Rim Assembly From Machine 114
Inspection 116
Mounting Tire on Rim 117
Mounting Tire & Rim Assembly on Machine 118
Tire Inflation 118
Tire and Wheel Rim Maintenance 119
Tire Care 120
Maintenance 121
Tubeless Tire Leak Diagnosis 122
Tire Inflation Pressures 123
Special Torque Specifications 123
Inflation Procedure 125
Stay Away From The Tire 127
Special Tool 127
Special Torque Specifications 127
TRANSMISSION & MOUNTING 129
Transmission & Mounting 129
Description 130
Removal 130
Disassembly 131
Inspection 131
Assembly 131
Installation 132
Maintenance 133
Special Torque Specifications 133
FORE BODY & CAB 135
Front Suspension 135
Description 136
Removal 136
Disassembly 137
Assembly 137
Installation 137
Hyraulic Tank 141
Description 142
Removal 142
Installation 143
Fuel Tank 147
Description 148
Operation 148
Removal 148
Installation 149
Maintenance 149
Installation 149
Maintenance 149
Exploded View of Filler Cap 150
Front Suspension Charging 151
Suspension Cylinders Charging Procedure 151
Articulation Oscillation Pivot 153
Removal 154
Assembly 156
Assembly Steering Ram Pivot 156
Assembly of Slew Bearing 157
Inspection 157
Maintenance 157
Hood & Fenders 159
Removal 160
Installation 160
Maintenance 160
Fenders 161
Removal 162
Installation 162
Maintenance 162
Cab & Mounting 163
Description 164
Removal 164
Battery Box and Mounting 169
Removal 170
Installation 170
Heater/Air Conditioning 171
Description 173
Maintenance 173
Grammar & Auxiliary Cab Seats 175
Grammar Cab Seat 177
Auxiliary Cab Seat 177
Exhaust System 179
Removal 180
Installation 180
REAR BODY 181
Rear Body & Mounting 181
Description 182
Operation 182
Removal 182
Installation 183
Maintenance 184
Body Cylinder (D30) 185
Description 186
Removal 186
Disassembly 186
Inspection 187
Assembly 187
Installation 188
Maintenance 189
Rear Axle Suspension 190
Removal 191
Inspection 192
Assembly 192
Axle Diagnosis 192
Maintenance 192
Rear Mud Flaps 193
Removal 194
Assembly 194
HYRAULIC PLANT 195
Hydraulic Pressure Adjustment 195
Description 196
Main Hydraulic Circuit (D30) 197
Main Hydraulic Pump 203
Removal 204
Installation 204
Maintenance 204
Pilot Operated Spool Valve 205
Removal 206
Assembly 206
Pilot Operated Spool Valve 6:3a 207
Removal 208
Assembly 208
Steering System 209
Description 210
Filling and Bleeding the Steering System 211
Maintenance 211
Pressure Filter 213
Description 214
Operation 214
Maintenance 214
Special Torque Specifications 215
Steering Valve 217
Description 219
Operation 219
Removal 220
Disassembly 221
Exploded View of Steering Valve 222
Inspection 223
Assembly 224
Installation 227
Filling and Bleeding The Steering System 229
Special Tool 230
Special Torque Specifications 230
Condition/Reason/Remedy 231
Steering Cylinder 233
Description 234
Operation 234
Removal 234
Disassembly 235
Inspection 235
Assembly 236
Installation 236
Maintenance 237
Special Tools 237
Special Torque Specifications 237
Steering Flow Amp 239
Removal 241
Assembly 241
Maintenance 241
Service Brake 243
Description and Operation 244
Removal 244
Assembly 245
Accumulators 247
1 Pressure Reducing Valve 247
2 Service Brake Accumulators 249
3 Park Brake Lever Accumulator 251
Park Brake Calipers 253
Assembly of Brake Disc 255
Latest Style of Park Brake Assembly 257
ELECTRICAL PLANT 260
Circuit Diagrams for Trucks (D30) 260
Alternator 276
Starter Motor 278
Electrical Sensors & Switches 280
Description 281
Lighting 288
Front Head Lights 289
Rear Brake/Indicator/Tail Light 289
Assembly of Rear Lights and Fixings 290
Rear Reversing/Fog Light 291
Rear Reversing Alarm 291
Side Marker Lights 292
Front Work Lights 292
CCTV 296
Description 297
Removal 297
Monitor 297
Radio/Cassette Player 24V 304
Wiring Diagram 305
Description 306
Removal 306
Installation 306
Maintenance 307
Blocking Diode (RM9624) 308
Specifications 309
Speakers (RMS910) 310
Wiring Diagram 311
Description 312
Removal 312
Installation 312
Specifications 313
MISCELLANEOUS 314
Lubrication System for Models 314
Daily 315
Weekly 315
Monthly 316
3 Monthly 316
6 Monthly 317
Annually 317
Lubrication and Miscellaneous Servicing 318
Lubrication and Service Chart 318
Miscellaneous Servicing Information 320
After First 100 Hours of Operating New or Rebuilt Components 321
Every 250 Hours of Operation (Monthly) 321
Every 1000 Hours of Operation (6 Months) 322
Every 2250 Hours of Operation (Annually) 322
Engines and Transmissions 322
Recommended Lubricants 323
Lubricant Grade Selection Guide At Ambient (Start Up) Temperature 324
Axle Bolt & Nut Torque Specifications 326
Torque Limits in Nm (Ibf ft) 326
Special Torque Specifications 329
Standard Bolt & Nut Torque Specifications 330
Recommended Maximum Torques (Imperial) +/- 10% 331
Unit Storage 334
General 334
Temporary Storage 334
Extended Storage – Under Six Months 334
Extended Storage – Over Six Months 335
Removal From Extended Storage 335
Exhaust Heated Body Assembly 338
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V