Liebherr T 60-9 4FS 1709 15682 Telescopic Handler Operator’s Manual 15682 – PDF DOWNLOAD
FILE DETAILS:
Liebherr T 60-9 4FS 1709 15682 Telescopic Handler Operator’s Manual 15682 – PDF DOWNLOAD
Language : English
Pages : 476
Downloadable : Yes
File Type : PDF
Size: 101 MB
DESCRIPTION:
Liebherr T 60-9 4FS 1709 15682 Telescopic Handler Operator’s Manual 15682 – PDF DOWNLOAD
Preface:
This operator’s manual has been written for the operator and for the maintenance
staff of the machine.
It contains the descriptions for:
– Chapter 1 “Product description”
– Chapter 2 “Safety instructions”
– Chapter 3 “Control, operation”
– Chapter 4 “Malfunctions”
– Chapter 5 “Maintenance”
The operator’s manual must be read and used carefully by all persons who carry
out work with or on the machine before putting the machine into service for the first
time and later, at regular intervals.
Work with or on the machine includes, for example:
Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
Service including maintenance, inspection and repair work
Transport or loading the machine
This allows the machine operator to familiarize himself with the machine more
easily and prevent malfunctions due to improper operation.
Observation of the operator’s manual by maintenance staff:
– increases reliability in use
– extends the service life of your machine
– reduces repair costs and downtime
- The operator’s manual belongs with the machine. Make sure that a copy is
always readily available in the operator’s cab. - The operator’s manual should be supplemented with instructions for accident
prevention and environmental protection based on existing national regulations.
In addition to the operator’s manual and legally binding regulations on accident
prevention which apply in the user country and at point of use, authorized specialist
rules for safe and correct working procedures are also to be observed. - These operator’s manual contains all required information for control, operation
and maintenance of your machine. - Some illustrations in this operator’s manual may depict details and working devices
which differ to your machine. - In some illustrations, protective devices and covers have been removed in the
interests of better presentation. - Improvements, which are always being incorporated into our machines, may result
in changes to your machine which are not yet indicated in this operator’s manual.
If you need additional explanations or instructions, please don’t hesitate to contact
the Technical Documentation and Service Department.
TABLE OF CONTENTS:
Liebherr T 60-9 4FS 1709 15682 Telescopic Handler Operator’s Manual 15682 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 19
1.2.1 Vibrations 19
1.2.2 CO2 emissions of the diesel engine 19
1.2.3 Sound level 20
1.2.4 Maximum operating weight 21
1.2.5 Static and dynamic tests 21
1.2.6 Support loads 21
1.2.7 Trailer loads and support loads 23
1.2.8 Stability during operation 24
1.2.9 Load charts 25
1.2.10 Working tools 42
1.2.11 Tyres 43
1.3 Tightening torques 45
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 45
2 Safety guidelines, signs 53
2.1 Designation of warning notes 53
2.1.1 Additional rules and guidelines 54
2.2 Symbols in the operator s manual 54
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 19
1.2.1 Vibrations 19
1.2.2 CO2 emissions of the diesel engine 19
1.2.3 Sound level 20
1.2.4 Maximum operating weight 21
1.2.5 Static and dynamic tests 21
1.2.6 Support loads 21
1.2.7 Trailer loads and support loads 23
1.2.8 Stability during operation 24
1.2.9 Load charts 25
1.2.10 Working tools 42
1.2.11 Tyres 43
1.3 Tightening torques 45
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 45
2 Safety guidelines, signs 53
2.1 Designation of warning notes 53
2.1.1 Additional rules and guidelines 54
2.2 Symbols in the operator s manual 54
2.3 Proper use 54 0
2.3.1 Laws, rules, guidelines and safety regulations 54
2.3.2 Intended use 54
2.3.3 Foreseeable misuse 55
2.3.4 Hazard zone of the machine 56
2.3.5 Operating conditions 57
2.3.6 Disposal 59
copyright© Liebherr-Werk Telfs GmbH 2020
T60-9-1709_ 4F / 15682 llEBHERR 9
Contents Operator s manual
2.4 Description of personnel 59
2.4.1 Personal protective equipment 59
2.4.2 Requirements for personnel 60
2.4.3 Operator 60
2.4.4 Operator 61
2.4.5 Maintenance staff 62
2.4.6 Person attaching loads 62
2.4.7 Guide 63
2.5 Signs on the machine 64
2.5.1 Safety signs 64
2.5.2 Information signs 70
2.5.3 Identification plates 83
2.6 Safety instructions 84
2.6.1 General safety instructions 84
2.6.2 Safety instructions for crushing and burn prevention 85
2.6.3 Safety guidelines for fire and explosion prevention 86
2.6.4 Safety guidelines for machine start up 86
2.6.5 Safety instruction for start up 87
2.6.6 Safety guidelines for working 87
2.6.7 Working in the vicinity of electrical overhead lines 89
2.6.8 Safety instructions for travelling on downhill slopes 90
2.6.9 Safety instructions for parking the machine 90
2.6.10 Safety guidelines for transporting the machine 90
2.6.11 Safety instructions for towing and recovering the machine 91
2.6.12 Safety guidelines for maintenance 91
2.6.13 Safety guidelines for welding work on the machine 94
2.6.14 Safety guidelines for working on the working attachment 94
2.6.15 Safety guidelines for loading the machine with a crane 94
2.6.16 Safety notes for maintenance of hydraulic hoses and hose lines 95 0 0
2.6.17 Safety guidelines for maintenance work on machines with hydro accumulators 95
2.6.18 Roll over protection (ROPS) and falling object protection (FOPS) 96
2.6.19 Equipment and attachment parts 97
2.6.20 Protection from vibrations 97
2.6.21 Safety guidelines for machine application in material handling operation 98
2.6.22 Safety instructions for machine application with quick coupler 98
2.6.23 See and be seen 99
2.6.24 Trailer operation 102
2.6.25 Air brake system for trailers 102
2.6.26 Hydraulic trailer brake 103
3 Control, operation 105
3.1 Operating and control elements 105
3.1.1 Operator s cab 105
3.1.2 Control elements in the operator s cab 107
3.1.3 3.5 display unit 116
3.1.4 7 display unit 118
3.1.5 Status symbols of the display units 120
3.1.6 Load torque limitation 126
3.1.7 Level display (option) 127
3.1.8 Level display on floating axle (option) 128
3.1.9 Display unit on steering column 128
3.1.10 Air brake system pressure gauge (option) 129
3.1.11 Control lever 129
3.1.12 Steering-column switch 130
3.2 Operation 132
3.2.1 Entry 132
3.2.2 Emergency exit 133
3.2.3 Door lock 134
3.2.4 Operator s seat 134
3.2.5 Safety belt 150
3.2.6 Adjusting the armrest 152
3.2.7 Steering column and steering wheel 153
3.2.8 Heating, ventilation 155 0 3.2.9 Air conditioning system (option) 156
3.2.10 Cab window and sun blind 158
3.2.11 Interior light of operator s cab and reading light 161
3.2.12 Side marker lights 162
3.2.13 Interior and exterior mirrors 162
3.2.14 Trailer mirror (option) 163
copyright© Liebherr-Werk Telfs GmbH 2020
T60-9-1709_ 4F / 15682 llEBHERR 11
Contents Operator s manual
3.2.15 Electric windscreen washer system 164
3.2.16 Windscreen washer tank 165
3.2.17 Compartment for documentation 166
3.2.18 Reversing warning device (option) 167
3.2.19 Fire extinguisher (Option) 168
3.2.20 Beacon (option) 168
3.2.21 Camera system (option) 170
3.2.22 LiDAT (option) 171
3.3 Operation 172
3.3.1 Operating machine on a daily basis 172
3.3.2 Using machine at low or high ambient temperatures 177
3.3.3 Starting the diesel engine 177
3.3.4 Travel mode 185
3.3.5 Driving 186
3.3.6 On-road travel 195
3.3.7 Braking 199
3.3.8 Taking machine out of service 201
3.3.9 Working with working attachment 206
3.3.10 Trailer couplings (option) 235
3.3.11 Air brake system for trailers (option) 249
3.3.12 Hydraulic trailer brake (option) 253
3.3.13 Exhaust treatment system 256
3.4 Work methods 265
3.4.1 Collision between quick coupler and working attachment 265
3.4.2 Transport position 265
3.4.3 Working in the vicinity of overhead power lines 266
3.4.4 Working with the bucket 266
3.4.5 Working with the forklift 269
1 3.5 Install and remove the attachment 276 0 0
3.5.1 Mechanical quick coupler 276
3.5.2 Hydraulic quick coupler (option) 292
3.6 Transport
3.6.1 Transporting machine by truck or rail
3.6.2 Loading the machine with the crane 314
3.7 Emergency operations 316
Operator s manual Contents
3.7.1 Emergency mode function 316
3.7.2 Towing and recovering the machine 316
3.7.3 Auxiliary starting procedure 322
4 Operating problems 325
4.1 Servicecodes 326
4.1.1 Service code list 326
4.1.1 Explanations of terms for service code list 326
4.2 Problems – Cause – Remedy 364
4.2.1 Diesel engine 364
4.2.2 Hydraulic system 367
4.2.3 Steering system 368
4.2.4 Brake system 368
4.2.5 Electrical system 368
4.2.6 Heating system 368
4.2.9 Air filter system 371
4.2.10 Working attachment 372
4.2.11 Central lubrication system (option) 372
4.3 Problem remedy 374
4.3.1 Changing the fuses 374
4.3.2 Changing the relays 378
5 Maintenance 381
5.1 Maintenance and inspection schedule 381
5.2 Fill quantities, lubrication schedule 386
5.2.1 Recommended lubricants 386
5.2.2 Recommended fuel and operating fluids 386
5.2.3 Lubrication chart 387
,!1 5.2.4 Lubrication chart symbols 389
0 0 5.3 Lubricants and fuels 390
5.3.1 General information about lubricants and fuels 390
5.3.2 Diesel fuels 391
5.3.3 Engine oils 391
5.3.4 Coolant 393
5.3.5 Diesel exhaust fluids 394
copyright© Liebherr-Werk Telfs GmbH 2020
T60-9-1709_ 4F / 15682 llEBHERR 13
Contents Operator s manual
5.3.6 Hydraulic oils 395
5.3.7 Lube oils for axles 396
5.3.8 Oil for the brake system 397
5.3.9 Lube oils for travel gearbox 397
5.3.10 Grease and other lubricants 398
5.3.11 Grease for telescopic boom 400
5.3.12 Oil for hinges and joints 400
5.4 Preparatory maintenance tasks 401
5.4.1 Maintenance position 401
5.4.2 Turn the electrical system off 406
5.5 Overall machine 407
5.5.1 Lubricating the machine 407
5.6 Diesel engine 413
5.6.1 Diesel engine: checking oil level 413
5.6.2 Checking engine compartment for contamination and cleaning it, if
necessary 414
5.7 Cooling system 415
5.7.1 Cooling system: checking the coolant level 415
5.7.2 Cooling system: checking the radiator and the condenser for contamination
and cleaning them, if necessary 416
5.8 Fuel system 418
5.8.1 Notes for working on the fuel system 418
5.8.2 Draining the fuel pre-filter condensation 418
5.8.3 Fuel tank: draining condensation and sediments 419
5.9 Air filter system 420
5.9.1 Air filter system: changing air filter 420
5.9.2 Air filter: cleaning the service cover and dust discharge valve 423
5.10 Hydraulic system 425
5.10.1 Checking the oil level in the hydraulic tank and topping up oil 425
5.11 Electrical system 427 0 0
5.11.1 Checking lighting 427
5.11.2 Electrical system: Checking function of load torque limitation 427
5.12 Heater, ventilation, air conditioning system 431
2.3.1 Laws, rules, guidelines and safety regulations 54
2.3.2 Intended use 54
2.3.3 Foreseeable misuse 55
2.3.4 Hazard zone of the machine 56
2.3.5 Operating conditions 57
2.3.6 Disposal 59
copyright© Liebherr-Werk Telfs GmbH 2020
T60-9-1709_ 4F / 15682 llEBHERR 9
Contents Operator s manual
2.4 Description of personnel 59
2.4.1 Personal protective equipment 59
2.4.2 Requirements for personnel 60
2.4.3 Operator 60
2.4.4 Operator 61
2.4.5 Maintenance staff 62
2.4.6 Person attaching loads 62
2.4.7 Guide 63
2.5 Signs on the machine 64
2.5.1 Safety signs 64
2.5.2 Information signs 70
2.5.3 Identification plates 83
2.6 Safety instructions 84
2.6.1 General safety instructions 84
2.6.2 Safety instructions for crushing and burn prevention 85
2.6.3 Safety guidelines for fire and explosion prevention 86
2.6.4 Safety guidelines for machine start up 86
2.6.5 Safety instruction for start up 87
2.6.6 Safety guidelines for working 87
2.6.7 Working in the vicinity of electrical overhead lines 89
2.6.8 Safety instructions for travelling on downhill slopes 90
2.6.9 Safety instructions for parking the machine 90
2.6.10 Safety guidelines for transporting the machine 90
2.6.11 Safety instructions for towing and recovering the machine 91
2.6.12 Safety guidelines for maintenance 91
2.6.13 Safety guidelines for welding work on the machine 94
2.6.14 Safety guidelines for working on the working attachment 94
2.6.15 Safety guidelines for loading the machine with a crane 94
2.6.16 Safety notes for maintenance of hydraulic hoses and hose lines 95 0 0
2.6.17 Safety guidelines for maintenance work on machines with hydro accumulators 95
2.6.18 Roll over protection (ROPS) and falling object protection (FOPS) 96
2.6.19 Equipment and attachment parts 97
2.6.20 Protection from vibrations 97
2.6.21 Safety guidelines for machine application in material handling operation 98
2.6.22 Safety instructions for machine application with quick coupler 98
2.6.23 See and be seen 99
2.6.24 Trailer operation 102
2.6.25 Air brake system for trailers 102
2.6.26 Hydraulic trailer brake 103
3 Control, operation 105
3.1 Operating and control elements 105
3.1.1 Operator s cab 105
3.1.2 Control elements in the operator s cab 107
3.1.3 3.5 display unit 116
3.1.4 7 display unit 118
3.1.5 Status symbols of the display units 120
3.1.6 Load torque limitation 126
3.1.7 Level display (option) 127
3.1.8 Level display on floating axle (option) 128
3.1.9 Display unit on steering column 128
3.1.10 Air brake system pressure gauge (option) 129
3.1.11 Control lever 129
3.1.12 Steering-column switch 130
3.2 Operation 132
3.2.1 Entry 132
3.2.2 Emergency exit 133
3.2.3 Door lock 134
3.2.4 Operator s seat 134
3.2.5 Safety belt 150
3.2.6 Adjusting the armrest 152
3.2.7 Steering column and steering wheel 153
3.2.8 Heating, ventilation 155 0 3.2.9 Air conditioning system (option) 156
3.2.10 Cab window and sun blind 158
3.2.11 Interior light of operator s cab and reading light 161
3.2.12 Side marker lights 162
3.2.13 Interior and exterior mirrors 162
3.2.14 Trailer mirror (option) 163
copyright© Liebherr-Werk Telfs GmbH 2020
T60-9-1709_ 4F / 15682 llEBHERR 11
Contents Operator s manual
3.2.15 Electric windscreen washer system 164
3.2.16 Windscreen washer tank 165
3.2.17 Compartment for documentation 166
3.2.18 Reversing warning device (option) 167
3.2.19 Fire extinguisher (Option) 168
3.2.20 Beacon (option) 168
3.2.21 Camera system (option) 170
3.2.22 LiDAT (option) 171
3.3 Operation 172
3.3.1 Operating machine on a daily basis 172
3.3.2 Using machine at low or high ambient temperatures 177
3.3.3 Starting the diesel engine 177
3.3.4 Travel mode 185
3.3.5 Driving 186
3.3.6 On-road travel 195
3.3.7 Braking 199
3.3.8 Taking machine out of service 201
3.3.9 Working with working attachment 206
3.3.10 Trailer couplings (option) 235
3.3.11 Air brake system for trailers (option) 249
3.3.12 Hydraulic trailer brake (option) 253
3.3.13 Exhaust treatment system 256
3.4 Work methods 265
3.4.1 Collision between quick coupler and working attachment 265
3.4.2 Transport position 265
3.4.3 Working in the vicinity of overhead power lines 266
3.4.4 Working with the bucket 266
3.4.5 Working with the forklift 269
1 3.5 Install and remove the attachment 276 0 0
3.5.1 Mechanical quick coupler 276
3.5.2 Hydraulic quick coupler (option) 292
3.6 Transport
3.6.1 Transporting machine by truck or rail
3.6.2 Loading the machine with the crane 314
3.7 Emergency operations 316
Operator s manual Contents
3.7.1 Emergency mode function 316
3.7.2 Towing and recovering the machine 316
3.7.3 Auxiliary starting procedure 322
4 Operating problems 325
4.1 Servicecodes 326
4.1.1 Service code list 326
4.1.1 Explanations of terms for service code list 326
4.2 Problems – Cause – Remedy 364
4.2.1 Diesel engine 364
4.2.2 Hydraulic system 367
4.2.3 Steering system 368
4.2.4 Brake system 368
4.2.5 Electrical system 368
4.2.6 Heating system 368
4.2.9 Air filter system 371
4.2.10 Working attachment 372
4.2.11 Central lubrication system (option) 372
4.3 Problem remedy 374
4.3.1 Changing the fuses 374
4.3.2 Changing the relays 378
5 Maintenance 381
5.1 Maintenance and inspection schedule 381
5.2 Fill quantities, lubrication schedule 386
5.2.1 Recommended lubricants 386
5.2.2 Recommended fuel and operating fluids 386
5.2.3 Lubrication chart 387
,!1 5.2.4 Lubrication chart symbols 389
0 0 5.3 Lubricants and fuels 390
5.3.1 General information about lubricants and fuels 390
5.3.2 Diesel fuels 391
5.3.3 Engine oils 391
5.3.4 Coolant 393
5.3.5 Diesel exhaust fluids 394
copyright© Liebherr-Werk Telfs GmbH 2020
T60-9-1709_ 4F / 15682 llEBHERR 13
Contents Operator s manual
5.3.6 Hydraulic oils 395
5.3.7 Lube oils for axles 396
5.3.8 Oil for the brake system 397
5.3.9 Lube oils for travel gearbox 397
5.3.10 Grease and other lubricants 398
5.3.11 Grease for telescopic boom 400
5.3.12 Oil for hinges and joints 400
5.4 Preparatory maintenance tasks 401
5.4.1 Maintenance position 401
5.4.2 Turn the electrical system off 406
5.5 Overall machine 407
5.5.1 Lubricating the machine 407
5.6 Diesel engine 413
5.6.1 Diesel engine: checking oil level 413
5.6.2 Checking engine compartment for contamination and cleaning it, if
necessary 414
5.7 Cooling system 415
5.7.1 Cooling system: checking the coolant level 415
5.7.2 Cooling system: checking the radiator and the condenser for contamination
and cleaning them, if necessary 416
5.8 Fuel system 418
5.8.1 Notes for working on the fuel system 418
5.8.2 Draining the fuel pre-filter condensation 418
5.8.3 Fuel tank: draining condensation and sediments 419
5.9 Air filter system 420
5.9.1 Air filter system: changing air filter 420
5.9.2 Air filter: cleaning the service cover and dust discharge valve 423
5.10 Hydraulic system 425
5.10.1 Checking the oil level in the hydraulic tank and topping up oil 425
5.11 Electrical system 427 0 0
5.11.1 Checking lighting 427
5.11.2 Electrical system: Checking function of load torque limitation 427
5.12 Heater, ventilation, air conditioning system 431
5.12.1 Cleaning the cab air pre-filter and changing it if necessary (option) 431
5.13 Steering system 433
5.13.1 Checking function of steering system 433
Operator s manual Contents
5.14 Brake system 434
5.14.1 Service brake and parking brake: Checking function and effectiveness 434
5.15 Axles, tires 436
5.15.1 Wheels: checking mounting tightness of wheel lugs 436
5.15.2 Tyres: checking and adjusting air pressure in tyres 436
5.16 Travel gear 438
5.17 Telescopic boom 439
5.17.1 Check front glide elements for wear and tight seating. Lubricating glide
surfaces on telescopic boom 439
5.18 Lubrication system 444
5.18.1 Grease container: check the fill level 444
5.19 Cleaning the machine 445
5.19.1 Wet cleaning machine 445
5.20 Preservation tasks 446
5.20.1 Protecting the piston rods 446
5.20.2 Taking the machine out of service 446
5.21 Options 447
5.21.1 Air brake system: draining the pressure tank 447
Index 449
5.13 Steering system 433
5.13.1 Checking function of steering system 433
Operator s manual Contents
5.14 Brake system 434
5.14.1 Service brake and parking brake: Checking function and effectiveness 434
5.15 Axles, tires 436
5.15.1 Wheels: checking mounting tightness of wheel lugs 436
5.15.2 Tyres: checking and adjusting air pressure in tyres 436
5.16 Travel gear 438
5.17 Telescopic boom 439
5.17.1 Check front glide elements for wear and tight seating. Lubricating glide
surfaces on telescopic boom 439
5.18 Lubrication system 444
5.18.1 Grease container: check the fill level 444
5.19 Cleaning the machine 445
5.19.1 Wet cleaning machine 445
5.20 Preservation tasks 446
5.20.1 Protecting the piston rods 446
5.20.2 Taking the machine out of service 446
5.21 Options 447
5.21.1 Air brake system: draining the pressure tank 447
Index 449
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