LIEBHERR Mobile crane with telescopic boom LTM 1095-5.1 Operating instructions Manual – PDF DOWNLOAD
FILE DETAILS:
LIEBHERR Mobile crane with telescopic boom LTM 1095-5.1 Operating instructions Manual – PDF DOWNLOAD
Language : English
Pages : 962
Downloadable : Yes
File Type : PDF
DESCRIPTION:
LIEBHERR Mobile crane with telescopic boom LTM 1095-5.1 Operating instructions Manual – PDF DOWNLOAD
Foreword
General
- This crane has been built according to the present level of technology and recognized safety technical regulations. Despite that, dangers to body and life for the user and/or third persons or damage to the crane and /or other material assets can occur. This crane may only be used in flawless technical condition and according to its mission as well as with constant awareness of safety and dangers. Any problems, which could affect safety must be fixed immediately. Modifications on the crane may only be made with written approval by Liebherr-Werk Ehingen GmbH
- Operating instructions These operating instructions are intended to put you in a position to operate the crane safely and utilize the reliable usage options that it provides. The instructions also provide information on how to use important equipment and systems. Certain expressions are used in these operating instructions. In order to avoid misunderstandings the same expressions should always be used.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LIEBHERR Mobile crane with telescopic boom LTM 1095-5.1 Operating instructions Manual – PDF DOWNLOAD
Operating instructions 1
1 00 Description of crane 15
1 01 Terminology 16
1 Crane components 17
2 Additional boom 19
1 02 Product description 20
1 Crane chassis 21
2 Crane superstructure 22
3 Additional equipment 23
1 03 Technical data 24
1 Dimensions 25
2 Tires 25
3 Weights 25
4 Workplace-related emission value 26
5 Speeds 26
6 Hoisting heights 28
2 00 Safety 35
2 01 Traffic regulations 36
1 Traffic regulations 37
2 02 Break-in instructions 38
1 Crane break-in specifications 39
2 03 Operational planning 40
1 Planning crane operation 41
2 04 Safety technical notes 42
1 Crane operator responsibilities 43
2 Selecting the crane operating location 45
3 Slopes and excavations 45
4 Permissible soil pressure 45
5 Supporting 49
6 Crane operation with a load 50
7 Grounding 52
8 Crane operation in case of thunderstorms 54
9 Welding work on the load 54
10 Safety instructions for external supplies (230 V AC) 55
11 Working in the vicinity of transmitters 57
12 Hand signals for guidance 59
13 Consideration of wind conditions 59
14 Interrupting crane operation 61
15 Stopping the vehicle 61
2 05 Signs on the crane 63
1 Warning signs 65
2 Warning notes 67
3 Command / prohibition sign 69
4 Notice signs 71
2 06 Antifall guards on the crane 72
1 Antifall guards on the crane 73
2 Fastening points 73
3 Attachment points on folding jib 75
4 Railings on the crane superstructure 79
3 00 Operation – crane chassis 81
3 01 Operation and control instruments – crane chassis 82
1 Vehicle operating and control instruments 83
3 02 Before starting up the vehicle 100
1 General checks before setting off 101
2 Driver’s cab 109
3 03 Axle suspension / axle locking system 114
1 General 115
2 Axle suspension system 117
3 Axle locking system 123
3 04 Driving the crane 124
1 Crane driving conditions 125
2 Starting and stopping the engine 129
3 Driving 137
4 Differential locks 177
5 Steering 183
6 Towing 193
3 05 The crane at the jobsite 194
1 General 195
2 Support control unit 201
3 The “Support„ program 213
4 Before leaving the work site 223
4 00 Operation – crane superstructure 225
4 01 Operation and control instruments – crane superstructure 226
1 Operating and control instruments 227
4 02 LICCON computer system 240
1 General 241
2 LICCON computer system start-up 243
3 LICCON computer system operating elements 245
4 “Configuration„ program 247
5 “Crane operation„ program 263
6 “Telescoping„ program 311
7 “Control parameter„ program 315
8 The “Working range limitation„ * program 325
9 The “Support„ program 327
10 The “Engine monitoring„ program 343
11 LICCON computer system in stand-by mode 351
4 03 Starting up the crane 354
1 Checks before starting up 355
2 Crane driver’s cab workplace 359
3 Starting and stopping superstructure engine and chassis engine 367
4 LICCON computer system after engine start 379
4 04 Safety devices 382
1 General 383
2 LICCON computer system 383
3 General safety equipment 387
4 Other safety equipment 389
5 Bypass button 391
6 Acoustic/visual warning overview 393
4 05 Crane operation 396
1 General 397
2 LICCON computer system 403
3 Luffing 405
4 Lifting / lowering 409
5 Turning 411
6 Telescoping 417
4 06 Rope reeving 428
1 General 429
2 Reeving the hook block in and out 429
3 Attaching and removing the load hook* 435
4 Reeving plans 439
4 07 Counterweight 452
1 General 453
2 Assembly 461
3 Disassembly 465
4 08 Working with a load 470
1 Technical safety instructions for working with loads 471
2 Checking before starting to work with the crane 471
3 Taking on a load 475
4 Crane operation 477
4 09 Driving with the attachment in place 479
1 Measures to be taken before driving with the equipment in plac 481
2 Driving with the equipment in place 482
3 Charts for driving with the equipment in place 485
4 10 Driving from the crane operator’s cab 534
1 General 535
2 Brakes 537
3 Driving mode 539
4 Important control instruments 543
5 Finishing driving operations 543
6 Differential locks 545
7 Steering 549
4 12 Two hook operation 552
1 General 553
5 00 Equipment 559
5 01 Safety technical notes 560
1 Checking the retaining elements 561
2 Checking the ropes 561
3 Checks before supporting the crane 562
4 Checks before crane operation 562
5 Transporting components 562
6 Weights 562
7 LICCON bypass button 565
8 Assembly / dismantling 569
9 Setting-up and taking-down 586
5 02 Folding jib – TK 587
1 General 589
2 Assembling the folding jib 595
3 Reeving in the hoist rope 609
4 Changing the mechanical folding jib from 0° to 20° or 40° 611
5 Hydraulic connections 617
6 Electrical connections 619
7 Setting up 625
8 Adjusting the folding jib angle with a hydraulic folding jib 627
9 Changing the mechanical folding jib from 20° or 40° to 0° 629
10 Reeving out the hoist rope 635
11 Removing the folding jib 637
5 10 Boom nose – telescopic boom 652
1 General 653
2 Assembly 653
3 Disassembly 659
5 12 Auxiliary boom 662
1 General 663
2 Assembling the auxiliary boom 665
3 Setting up 679
4 Dismantling the auxiliary boom 681
5 25 Telescopic boom extension 690
1 General 691
2 Assembly 693
3 Making electrical/hydraulic connections 695
4 Setting up 695
5 Disassembly 697
5 27 Erection and take-down charts 700
1 General 701
2 Set-up and take-down chart for T operation 701
3 Set-up and take-down chart for TK/TNZK operation 701
4 Set-up and take-down chart for TVK/TVNZK operation 702
6 00 Additional equipment 703
6 01 Heater / engine pre-heating 704
1 Heating the driver’s cab 705
2 Heating the crane operator’s cab 721
6 02 Emergency control 732
1 General 733
2 Failure of an inductive sensor 735
3 Emergency operation Telescoping with key switch -S81 737
4 LICCON-System-Bus 2 (LSB 2) defective 743
5 Tele status tipped 745
6 Electrical connection of the cable drum -N1 interrupted 747
7 Electrical connection of the cable drum -N2 interrupted 747
8 Length sensor defective 749
9 Angle sensor defective 749
10 Telescoping lock defective 751
11 Emergency operation Telescoping with ball valves 753
12 Emergency operation in the event of a failure of the LICCON c 759
13 Emergency operation of support 767
6 04 Sliding beam monitoring 770
1 General 771
2 Support bases 771
3 Working with sliding beam monitoring 773
6 05 Emergency take-down 778
1 Emergency operation 779
7 00 Maintenance and service 785
7 01 Maintenance and service, general 786
1 General 787
7 02 Maintenance intervals – crane chassis 789
1 Crane chassis maintenance and inspection plan 791
7 03 Maintenance intervals – crane superstructure 798
1 Maintenance and inspection plan for crane superstructure 799
7 04 Maintenance guidelines – crane chassis 805
1 Drive motor 807
2 Automated shift transmission 813
3 Transfer gearbox 817
4 Hydraulic system 819
5 Compressed air and brake system air dryer 829
6 Tires / wheels 829
7 Axles 833
8 Axle alignment 835
9 Tilting the cab 837
10 Electrical system – lighting 837
7 05 Maintenance guidelines – crane superstructure 840
1 Crane engine 841
2 Hydraulic system 845
3 Central lubrication system 853
4 Slewing ring connection 858
5 Winches 861
6 Air dryer of the compressed air system of the crane’s superstr 865
7 Slewing gear transmission 867
8 Counterweight plates 869
9 Electrical system – lighting 869
10 Telescopic boom 871
7 06 Lubrication chart, filling levels 872
1 Crane chassis 873
2 Crane superstructure 875
7 07 Lubrication chart 876
1 Schmierstofftabelle 877
8 00 Crane inspections 885
8 01 Periodic crane inspections 886
1 General 887
2 Steel bearing structures inspection 888
3 Inspecting the hoist and luffing winches 905
4 Inspection of the load hooks 915
5 Inspection of the rope feed mechanics in the telescopic boom 915
6 Testing the operation of the inner and outer interlocking syst 915
7 Testing the interlocking systems on the jib stops 915
8 Testing the nitrogen storage tank 916
9 Inspecting the cable pulleys 916
10 Testing overload protection operation 916
11 Testing the roller slewing ring 916
12 Inspecting the mounting of the load bearing equipment 916
13 Inspecting the oil and fuel reservoirs 917
14 Inspection of the auxiliary reeving winch, towing winch and s 917
15 Appendix 918
8 04 Inspection of crane wire ropes 927
1 Introduction 929
2 Wire rope 929
3 Operating behaviour of steel ropes 934
4 Condition of equipment that is functionally associated with th 934
5 Rope checking log 934
6 Rope storage and marking 934
7 Wire ropes and rope end connections 934
8 Twisting caused by stretching in non-twisting ropes and remedy 937
9 Appendix 1 939
10 Appendix 2 939
11 Appendix 3 943
12 Appendix 4 943
8 07 Inspection of air brake system (drum brakes 945
1 General 947
2 Visual inspection 947
3 Operation and performance test 947
4 Internal inspection of the wheel brakes 948
9 00 General notes 951
9 01 Bulletin – overload protection for boom cranes 952
9 02 Bulletin – fire prevention in the engine compartment and im 955
1 Inspection procedures 957
2 Exercise care when conducting maintenance and repairs 957
3 Important servicing 957
4 Maintenance notes for replacement parts 958
5 Recommendations for travel operation 958
6 Disposal 958
7 Wheel changes 958
8 Tire changes 958
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M