Liebherr L 580 1464 Wheel Loader Operating Manual SN 33031 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 580 1464 Wheel Loader Operating Manual SN 33031 – PDF DOWNLOAD
Language : English
Pages : 350
Downloadable : Yes
File Type : PDF
Size: 79.4 MB
DESCRIPTION:
Liebherr L 580 1464 Wheel Loader Operating Manual SN 33031 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 580
Type no.: 1464
From Serial no.: 33031
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 580 1464 Wheel Loader Operating Manual SN 33031 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the complete machine 17
1.2 Technical data 18
1.2.1 Vibrations 18
1.2.2 CO2 emission of diesel engine 19
1.2.3 Sound level 19
1.2.4 Diesel engine 20
1.2.5 Electrical system 20
1.2.6 Travel drive 20
1.2.7 Axles 21
1.2.8 Braking 21
1.2.9 Steering 22
1.2.10 Working hydraulics 22
1.2.11 Liftarms 22
1.2.12 Cab 23
1.2.13 Heating, ventilation 23
1.2.14 Air conditioning 23
1.2.15 Refuelling pump 24
1.2.16 Tow hitch 24
1.2.17 Ballast 24
1.2.18 Tyres 25
1.2.19 Snow chains or guard chains 27
1.2.20 Foam-filled tyres 28
1.2.21 Complete machine with bucket (Z lift arms) 28
1.2.22 Complete machine with loading bucket (industrial lift arms) 30
1.2.23 Working attachment: light material bucket 32
1.2.24 Working attachment: high dump bucket a3
1.2.25 Working attachment: forklift 34
1.2.27 Working attachment: log grappler 36
Safety warnings, signs 39
21 Warning symbols 39
Safety warnings, signs 39
21 Warning symbols 39
2.1.1 Other designations 39
21.2 Additional rules and guidelines 40
2.2 Proper use 40
2.3 Foreseeable misuse 41
2.4 Signs on the machine 41
2.2 Proper use 40
2.3 Foreseeable misuse 41
2.4 Signs on the machine 41
2.41 Safety signs 41
2.42 |nformation signs 43
2.4.3 Type plate 46
2.5 Safety instructions 47
2.5 Safety instructions 47
2.51 General safety instructions 47
2.5.2 Instructions on preventing crushing injuries and burns 48
2.5.3 Instructions on preventing fires and explosions 49
2.54 Safety instructions for start-up 49
2.5.5 Safety precautions during start-up 50
2.5.6 Instructions for safe working 50
2.5.7 Safety instructions for driving on slopes 51
2.5.8 Parking safely 51
25.9 Transporting the machine safely 52
2.5.10 Towing the machine safely 52
2.5.11 Measures for ensuring safe maintenance 53
2.5.12 Safety instructions for maintenance work on machines with hydro
accumulators 55
2.5.13 Safety instructions for welding work on the machine 55
2.5.14 Safety instruction for working on the working attachment 56
2.5.15 Safety instructions for transporting the machine by crane 56
2.5.16 Safe maintenance of hydraulic hoses and hose lines 56
2.5.17 Roll over protective structure (ROPS}) and falling object protection
structure (FOPS) 57
2.5.18 Attachments and accessories 58
2.5.19 Protection against vibrations 58
2.5.20 See and be seen 59
2.56.21 Danger area of the machine 60
3 Handling and operation 61
3.1 Control elements 61
3.11 Cab 61
3.1.2 Display 62
3.1.3 Control unit 62
3.1.4 Switches and buttons 63
3.1.5 Control lever 64
3.2 Handling 66
3.2.1 Battery main switch 66
3.22 Articulation lock 66
3.2.3 Entering and leaving machine 68
32.4 Cab window 70
3.2.5 Emergency exit 71
3.2.6 Fire extinguisher 72
3.2.7 Driver’s seat 73
3.2.8 Safety belt 81
3.2.9 Steering wheel 82
3.2.10 Starting switch 84
3.2.11 Immobilizer 85
3.2.12 Driver identification 88
3.2.13 Steering-column switch 89
3.2.14 Lighting 80
3.2.15 Interior lighting of the driver’s cab 94
3.2.16 Display 94
3.2.17 Control lever 126
3.2.18 Mini-joystick 129
3.2.19 Heater, air conditioning 136
3.2.20 Rear window heater and exterior mirror heater (option) 140
3.2.21 Interior mirror, exterior mirrors, front mirror and wide-angle mirrors
3.2.21 Interior mirror, exterior mirrors, front mirror and wide-angle mirrors
(option) 140
3.2.22 Sun blind 142
3.2.23 Radio 142
3.2.24 Windscreen washer system 143
3.2.25 Liebherr central lubrication system 145
3.2.26 Reversing alarm 148
3.2.27 Folding chock (option) 151
3.2.28 LiDAT 1562
3.3 Operation 156
3.3.1 Putting into service daily 156
3.3.2 Starting diesel engine 158
3.3.3 Travel mode 160
3.3.4 Driving on public roads 170
3.3.5 Shutting down the machine 171
3.3.6 Moving the working attachment 175
3.3.7 Regenerating the diesel particulate filter 183
3.3.8 Refuelling pump: Refuelling procedure 190
3.3.9 Forklift 191
3.3.10 2in1 steering 193
3.3.11 Joystick steering 195
3.4 Working methods 203
3.4.1 Picking up material 203
3.4.2 Transporting and moving material 204
3.4.3 Emptying the working attachment 205
3.44 Handling materials with high dump buckets 206
3.4.5 Loading with clamp buckets 207
3.4.6 Grading work 207
3.4.7 Removing material from a slope or wall 208
3.4.8 Loading a transport vehicle 210
3.4.9 Excavation 212
3.5 Fitting and removing the attachment 214
3.5.1 Removing the working attachment from the quick coupler 214
3.5.2 Fitting working attachments to the quick coupler 216
3.6 Transport 220
3.6.1 Transporting the machine 220
3.6.2 Transport safety retainer 224
3.7 Emergency modes 226
3.7.1 Lowering the lift arms if the engine fails 226
3.7.2 Recovering and towing the machine 227
3.7.3 Emergency steering 231
3.7.4 Jump starting procedure 232
4 Malfunctions 235
4.1 Servicecodes 235
41.1 Service code indicator in the display 235
4.2 Problems – Cause – Remedy 236
421 Warning symbols 236
422 SCR system waming symbols 237
4.2.3 Troubleshooting for the diesel engine and fuel system 238
4.2.4 Troubleshooting the Liebherr central lubrication system 241
4.3 Problem remedy 243
4.3.1 Replacing fuses 243
5 Maintenance 251
5.1 Maintenance and inspection schedule 251
5.2 Filling quantities and lubrication chart 256
52.1 Recommended lubricants 256
5.2.2 Recommended operating fluids 256
5.2.3 Lubrication chart 257
5.3 Lubricants and fuels 261
5.3.1 General information on changing lubricants and fuels 261
3.2.28 LiDAT 1562
3.3 Operation 156
3.3.1 Putting into service daily 156
3.3.2 Starting diesel engine 158
3.3.3 Travel mode 160
3.3.4 Driving on public roads 170
3.3.5 Shutting down the machine 171
3.3.6 Moving the working attachment 175
3.3.7 Regenerating the diesel particulate filter 183
3.3.8 Refuelling pump: Refuelling procedure 190
3.3.9 Forklift 191
3.3.10 2in1 steering 193
3.3.11 Joystick steering 195
3.4 Working methods 203
3.4.1 Picking up material 203
3.4.2 Transporting and moving material 204
3.4.3 Emptying the working attachment 205
3.44 Handling materials with high dump buckets 206
3.4.5 Loading with clamp buckets 207
3.4.6 Grading work 207
3.4.7 Removing material from a slope or wall 208
3.4.8 Loading a transport vehicle 210
3.4.9 Excavation 212
3.5 Fitting and removing the attachment 214
3.5.1 Removing the working attachment from the quick coupler 214
3.5.2 Fitting working attachments to the quick coupler 216
3.6 Transport 220
3.6.1 Transporting the machine 220
3.6.2 Transport safety retainer 224
3.7 Emergency modes 226
3.7.1 Lowering the lift arms if the engine fails 226
3.7.2 Recovering and towing the machine 227
3.7.3 Emergency steering 231
3.7.4 Jump starting procedure 232
4 Malfunctions 235
4.1 Servicecodes 235
41.1 Service code indicator in the display 235
4.2 Problems – Cause – Remedy 236
421 Warning symbols 236
422 SCR system waming symbols 237
4.2.3 Troubleshooting for the diesel engine and fuel system 238
4.2.4 Troubleshooting the Liebherr central lubrication system 241
4.3 Problem remedy 243
4.3.1 Replacing fuses 243
5 Maintenance 251
5.1 Maintenance and inspection schedule 251
5.2 Filling quantities and lubrication chart 256
52.1 Recommended lubricants 256
5.2.2 Recommended operating fluids 256
5.2.3 Lubrication chart 257
5.3 Lubricants and fuels 261
5.3.1 General information on changing lubricants and fuels 261
5.3.2 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 261
5.3.3 Diesel fuels 262
5.3.4 Diesel exhaust fluid 262
5.3.56 Engine oils 263
5.3.6 Refrigerant 264
53.7 Coolant 264
5.3.8 Hydraulic oil 265
5.3.9 Splitter box oil 266
5.3.10 Gear oil 266
5.3.11 Axle oil 267
5.3.12 Lubrication grease 267
5.4 Safety precautions 269
5.5 Preparatory tasks for maintenance 270
5.5.1 Maintenance positions 270
5.5.2 Opening the service hatches 271
hydraulic fluids 261
5.3.3 Diesel fuels 262
5.3.4 Diesel exhaust fluid 262
5.3.56 Engine oils 263
5.3.6 Refrigerant 264
53.7 Coolant 264
5.3.8 Hydraulic oil 265
5.3.9 Splitter box oil 266
5.3.10 Gear oil 266
5.3.11 Axle oil 267
5.3.12 Lubrication grease 267
5.4 Safety precautions 269
5.5 Preparatory tasks for maintenance 270
5.5.1 Maintenance positions 270
5.5.2 Opening the service hatches 271
5.5.3 Turning off the battery main switch 275
Overall machine 277
5.6.1 Checking the machine is in the proper condition 277
5.6.2 Removing loose parts, dirt, ice and snow from machine 278
5.6.3 Checking the hydraulic lines for damage 278
5.6.4 Cleaning the machine 283
5.6.5 Shutting down the machine for a lengthy period 285
5.6.6 Deactivating the machine 286
Drive group 287
5.7.1 Checking diesel engine oil level 287
5.7.2 Checking diesel engine belt drive 289
5.7.3 Fuel tank: Draining off condensate and sediment 290
5.7.4 Fuel pre-filter: Draining off condensate 291
5.7.5 Air filter system: Cleaning the service cover and dust discharge valve 292
5.7.6 Cleaning or changing the main element of the air filter system 294
5.7.7 Air filter system: Changing the safety element 297
5.7.8 Splitter box: Checking the oil level 298
5.7.9 Engine: Checking for leaks, contamination and damage 300
Cooling system 302
5.8.1 Cooling system: Checking the coolant level 302
5.8.2 Checking concentration of anti-freeze and corrosion protection agent or
corrosion inhibitor in coolant 303
5.8.3 Cleaning the cooling system 310
Hydraulic components 312
5.9.1 Hydraulic tank: Checking the oil level 312
Steering system 315
5.10.1 Steering: Checking the function 315
5.10.2 Steering cylinders: Lubricating the bearings 315
Brake system 317
5.11.1 Service brake: Checking the function and effectiveness 317
5.11.2 Emergency actuation of parking brake: checking the seal 317
Electrical system 319
5.12.1 Checking function of the lighting and horn 319
Gearbox 321
5.13.1 Transmission: checking the oil level 321
Overall machine 277
5.6.1 Checking the machine is in the proper condition 277
5.6.2 Removing loose parts, dirt, ice and snow from machine 278
5.6.3 Checking the hydraulic lines for damage 278
5.6.4 Cleaning the machine 283
5.6.5 Shutting down the machine for a lengthy period 285
5.6.6 Deactivating the machine 286
Drive group 287
5.7.1 Checking diesel engine oil level 287
5.7.2 Checking diesel engine belt drive 289
5.7.3 Fuel tank: Draining off condensate and sediment 290
5.7.4 Fuel pre-filter: Draining off condensate 291
5.7.5 Air filter system: Cleaning the service cover and dust discharge valve 292
5.7.6 Cleaning or changing the main element of the air filter system 294
5.7.7 Air filter system: Changing the safety element 297
5.7.8 Splitter box: Checking the oil level 298
5.7.9 Engine: Checking for leaks, contamination and damage 300
Cooling system 302
5.8.1 Cooling system: Checking the coolant level 302
5.8.2 Checking concentration of anti-freeze and corrosion protection agent or
corrosion inhibitor in coolant 303
5.8.3 Cleaning the cooling system 310
Hydraulic components 312
5.9.1 Hydraulic tank: Checking the oil level 312
Steering system 315
5.10.1 Steering: Checking the function 315
5.10.2 Steering cylinders: Lubricating the bearings 315
Brake system 317
5.11.1 Service brake: Checking the function and effectiveness 317
5.11.2 Emergency actuation of parking brake: checking the seal 317
Electrical system 319
5.12.1 Checking function of the lighting and horn 319
Gearbox 321
5.13.1 Transmission: checking the oil level 321
5.14 Axles and drive shafts 325
5.14.1 Checking the tyre pressure 325
5.14.2 Checking the wheel tightness 325
5.14.1 Checking the tyre pressure 325
5.14.2 Checking the wheel tightness 325
5.15 Steel parts of the basic machine 327
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 327
5.15.2 Cooler hood: Lubricating moving parts with penetrating oil 327
5.15.3 Engine hood: Lubricating moving parts with penetrating oil 328
5.15.4 Right cab access: Lubricating moving parts with penetrating oil 329
5.15.5 Service hatches: Cleaning and maintaining the seals 329
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 327
5.15.2 Cooler hood: Lubricating moving parts with penetrating oil 327
5.15.3 Engine hood: Lubricating moving parts with penetrating oil 328
5.15.4 Right cab access: Lubricating moving parts with penetrating oil 329
5.15.5 Service hatches: Cleaning and maintaining the seals 329
5.16 Working attachment 331
5.16.1 Lubricating the lift arms and working attachment 331
5.16.2 Lift arms: Checking the bucket bearing seals 332
5.16.3 Bucket: Check the teeth or undercut blade for wear and replace if
5.16.1 Lubricating the lift arms and working attachment 331
5.16.2 Lift arms: Checking the bucket bearing seals 332
5.16.3 Bucket: Check the teeth or undercut blade for wear and replace if
necessary 333
5.16.4 Lubricate and test the bearings on the quick coupler. 336
5.16.5 High dump bucket: Lubricating the bearing 337
5.16.4 Lubricate and test the bearings on the quick coupler. 336
5.16.5 High dump bucket: Lubricating the bearing 337
5.17 Operator’s cab, heating and air conditioning 338
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 338
5.17.2 Safety belt: Checking the condition and function 339
5.17.3 Windscreen washer system: Checking the function 340
5.17.4 Windscreen washer system: Topping up windscreen washer fluid 340
5.17.5 Cab: Lubricating the lock and cylinder with penetrating oil 341
5.17.6 Cab: Cleaning and maintaining the seals 342
5.17.7 Heating and air conditioning unit: Testing the function 342
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 338
5.17.2 Safety belt: Checking the condition and function 339
5.17.3 Windscreen washer system: Checking the function 340
5.17.4 Windscreen washer system: Topping up windscreen washer fluid 340
5.17.5 Cab: Lubricating the lock and cylinder with penetrating oil 341
5.17.6 Cab: Cleaning and maintaining the seals 342
5.17.7 Heating and air conditioning unit: Testing the function 342
5.18 Lubrication system 343
5.18.1 Central lubrication system: Checking the grease level in the reservoir 343
5.18.2 Central lubrication system: Checking the pipes, hoses and lubrication
5.18.1 Central lubrication system: Checking the grease level in the reservoir 343
5.18.2 Central lubrication system: Checking the pipes, hoses and lubrication
points for leaks and damage 344
5.18.3 Central lubrication system: Checking the lubrication of the bearings 344
Index 345
5.18.3 Central lubrication system: Checking the lubrication of the bearings 344
Index 345
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