Liebherr L 576 1333 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 576 1333 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 1032
Downloadable : Yes
File Type : PDF
Size: 232 MB
DESCRIPTION:
Liebherr L 576 1333 Wheel Loader Service Manual – PDF DOWNLOAD
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
To ensure safe operation:
- Consult with the worksite manager about safety regulations at the place of use.
- Adhere to safety regulations at the place of use.
- Follow traffic regulations.
- Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
- Avoid working methods that can endanger safety.
- Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.
1.2. Intended Use of Wheel Loader
The wheel loader is used to pick up, move, and dump the following materials:
- Soil
- Stones
- Broken rocks
- Bulk materials
This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure the intended use:
- Adhere to the operator’s manual.
- Follow maintenance intervals.
- Carry out inspection and maintenance tasks.
- Follow the specifications in the technical data.
- When using the machine on public roads, ensure it complies with applicable national regulations.
- Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
- Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
- Adhere to the requirements of each individual country for underground operation.
- For special uses, use special working attachments and, if necessary, special safety equipment.
- Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 576 1333 Wheel Loader Service Manual – PDF DOWNLOAD
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operator 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1.6.2 Dangerous fuels and operating fluids 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
010.2 Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-25
010.2.3 Special tools for lift cylinders with Z kinematics 010-29
010.2.4 Special tools for tilt cylinders with Z kinematics 010-29
010.25 Special tools for steering wheel 010-31
010.2.6 Special tools for steering cylinders 010-31
010.2.7 Special tools for brake system 010-32
010.2.8 Special tools for the electrical system 010-32
010.2.9 Special tools for the transmission 010-33
010.2.10 Special tools for front axle 010-34
010.2.11 Special tools for rear axle 010-34
010.2.12 Special tools for the air conditioning system 010-35
010.2.13 Special tools for Grammer driver’s seat 010-36
010.2.14 Special tools for cab glazing 010-37
010.2.15 Special tools for the central lubrication system (Liebherr) 010-37
010.3 Standards and regulations 010-38
standard and fine threads as per DIN ISO 261 010-38
010.3.1.1 Range of application and purpose 010-38
010.3.1.2 Other applicable documents 010-38
010.3.1.3 Modifications and descriptions 010-39
0104.1 General information 010-46
010.4.2 Machine out of service for an unknown period of time 010-46
010.4.3 Putting the machine out of service 010-47
010.4.3.2 Out of service for up to 12 months 010-48
010.4.3.3 Out of service for longer than 12 months 010-49
010.44 Putting back into service 010-49
010.4.4.1 After being out of service for 2 months 010-49
010.4.4.2 After being out of service for 12 months 010-50
010.4.4.3 After being out of service for longer than 12 months 010-50
0105.1 Putting out of service for longer than 2 months 010-51
010.5.2 Starting up after being out of service for longer than 2 months 010-51
020.1.1 Complete machine with bucket (Z lift arms)
020.2.1 Diesel engine
0202.2 Fuel tank
020.2.3 Fuel level sensor
020.24 Fuel pre-filter (separator filter)
020.25 Compressed air system
L576-1333; 020-10
020.3.2 Fan motor
L576-1333; 020-10
020.3.3 Hydraulic oil temperature sensor B8
L576-1333; 020-10
020.4.1 Working pump
1576-1333; 020-11
020.4.2 Control valve block for Z kinematics
L576-1333; 020-11
020.4.3 Pilot control valve block
L576-1333; 020-12
020.4.4 Pilot control hydro accumulator
1576-1333; 020-12
020.4.5 Stabilisation module
1576-1333; 020-12
020.46 Ride control hydro accumulator
L576-1333; 020-12
020.47 Z-bar kinematics lift cylinder
L576-1333; 020-12
020.4.8 Z kinematics tilt cylinder
1576-1333; 020-13
020.5 Hydraulic components 020-14
020.5.1 Return filter
L576-1333; 020-14
020.5.2 Breather filter
L 576-1333; 020-14
020.6 Steering system 020-15
020.6.1 Steering pump
1576-1333; 020-15
020.6.2 Servostat
L576-1333; 020-15
020.6.3 Steering cylinder
1576-1333; 020-15
020.6.4 Steering damper hydro accumulator
L576-1333; 020-16
020.6.5 Emergency steering pump
L 576-1333; 020-16
020.6.6 Emergency steering pressure switch B3
L576-1333; 020-16
020.6.7 Emergency steering check pressure switch B3a
1576-1333; 020-16
020.6.8 Joystick steering control valve block
L576-1333/0-54742; 020-17
020.6.9 Joystick steering control valve block
L576-1333/54743-; 020-17
020.7 Brake system 020-19
020.7.1 Brake pump
L576-1333; 020-19
L576-1333; 020-19
020.7.3 Service brake hydro accumulator
L576-1333; 020-19
020.7.4 Brake light pressure switch B12
L576-1333; 020-19
020.7.5 Brake accumulator pressure sensor B19
L576-1333; 020-20
020.7.6 Parking brake hydro accumulator
L576-1333; 020-20
020.8 Electrical system 020-21
020.8.1 Central control unit (Master 4)
L576-1333; 020-21
020.8.2 Input module
L576-1333; 020-21
0208.3 Output module
L 576-1333; 020-21
020.8.4 Battery
L576-1333; 020-22
0208.5 Voltage transformer
L 576-1333; 020-22
020.8.6 Reversing camera
L576-1333; 020-22
020.9 Gearbox 020-24
0209.1 Transmission
L576-1333; 020-24
020.10 Axles and drive shafts 020-25
020.10.1 Front axle
L576-1333; 020-25
020.10.2 Rear axle
L576-1333; 020-25
020.10.3 Drive shaft between diesel engine and transmission
L576-1333; 020-25
020.10.4 Drive shaft between transmission and front axle
L576-1333; 020-26
020.10.5 Drive shaft between transmission and rear axle
L576-1333; 020-26
020.10.6 Tyres
L576-1333; 020-26
020.10.6.2 Tyres for timber work 020-27
020.10.6.3 Special tyres 020-28
020.11 Steel parts of the basic machine 020-29
L576-1333; 020-29
020.11.1.1 Standard (z-bar kinematics) and industrial lift arms 020-29
020.11.1.2 Foam-filled tyres or tracks 020-29
020.12 Working attachment 020-30
020.12.1 Quick coupler locking hydraulic cylinder
L576-1333; 020-30
020.13 Operator’s cab, heating and air conditioning 020-31
020.13.1.1 Air conditioning compressor 020-31
020.13.2 Air conditioning pressure switch
L576-1333; 020-31
020.14 Lubrication system 020-32
020.14.1 Central lubrication system (Liebherr)
1576-1333; 020-32
020.14.1.1 Central lubrication pump 020-32
020.14.1.2 Progressive distributor 020-32
020.14.2 Progressive distributor
1576-1333; 020-33
020.1421 MXF 020-33
020.1422 MX-F25 020-33
020.14.2.3 MX-F 45 020-34
020.1424 MX-F75 020-34
020.1425 MXF105 020-34
020.14.3 Progressive distributor SXE-2
L576-1333; 020-34
020.14.3.1 SXE-2/MX-F 020-34
020.14.3.2 SXE-2 100 020-34
020.14.3.3 SXE-2 150 020-35
020.14.3.4 SXE-2 220 020-35
020.14.3.5 SXE-2400 020-35
020.14.3.6 SXE-2 760 020-35
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-11
030.2 Filling quantities and lubrication chart 030-16
030.2.1 Recommended lubricants
1576-1333; 030-16
030.22 Recommended operating fluids
L576-1333; 030-17
030.3 Lubricants and fuels 030-18
030.3.1 General information on lubricants and fuels 030-18
030.3.1.1 General questions 030-18
030.3.1.2 Safety data sheets 030-18
030.3.1.3 Technical data sheets 030-18
030.3.1.4 Specific Liebherr standards 030-18
030.3.2 General information on changing lubricants and fuels 030-18
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-19
030.3.4 Diesel fuels
L576-1333; 030-19
030.3.4.1 Minimum quality requirement 030-19
030.3.4.2 Operating temperatures of diesel fuels 030-19
030.3.4.3 Minimum quality requirement 030-20
030.3.5 Diesel fuels for diesel engines without emission-type approval
L576-1333; 030-20
030.3.5.1 Minimum quality requirement 030-20
030.3.5.2 Operating temperatures of diesel fuels 030-20
030.3.5.3 Minimum quality requirement 030-21
030.3.6 Diesel exhaust fluid
L576-1333; 030-21
030.3.6.1 Liebherr recommendation 030-21
030.3.6.2 Minimum quality requirement 030-21
0303.7 Engine oils
L576-1333; 030-21
030.3.7.1 Liebherr recommendation 030-21
030.3.7.2 Other approved engine oils 030-21
030.3.7.3 Minimum quality requirement 030-22
030.3.7.4 Changing intervals 030-22
030.3.7.5 Complicating factors 030-22
030.3.8 Engine oils for diesel engines without emission-type approval
L576-1333; 030-23
030.3.8.1 Liebherr recommendation 030-23
030.3.8.2 Other approved engine oils 030-23
030.3.8.3 Minimum quality requirement 030-23
030.3.8.4 Changing intervals 030-23
030.3.8.5 Complicating factors 030-24
030.3.9 Refrigerant
L576-1333; 030-24
030.3.10 Coolant
1576-1333; 030-24
030.3.10.1 Requirements for the water used 030-24
030.3.10.2 Antifreeze and corrosion inhibitor 030-24
030.3.10.3 Minimum quality requirement 030-25
030.3.11 Hydraulic oil
1576-1333; 030-25
030.3.11.1 Liebherr recommendation 030-25
030.3.11.2 Minimum quality requirement 030-25
030.3.11.3 Oil analysis 030-25
030.3.11.4 Oil change 030-26
030.3.12 Splitter box oil
L576-1333; 030-26
030.3.12.1 Liebherr recommendation 030-26
030.3.12.2 Minimum quality requirements 030-26
030.3.13 Gear oil
1576-1333; 030-26
030.3.13.1 Liebherr recommendation 030-26
030.3.13.2 Minimum quality requirement 030-27
030.3.14 Axle ail
1576-1333; 030-27
030.3.14.1 Liebherr recommendation 030-27
030.3.14.2 Minimum quality requirement 030-27
030.3.15 Lubrication grease
1576-1333; 030-27
030.3.15.1 Liebherr recommendation 030-27
030.3.15.2 Minimum quality requirement 030-28
030.4 Maintenance tasks 030-29
030.4.1 Safety precautions
1576-1333; 030-29
030.4.2 Preparatory tasks for maintenance 030-29
030.4.2.1 Maintenance positions
L576-1333; 030-30
030.4.2.2 Opening the service hatches
L 576-1333; 030-31
0304.23 Turning off the battery main switch
L576-1333/0-54427; 030-35
Overall machine 030-37
030.4.3.1 Checking machine is in proper condition
030.4.3.2 Removing loose parts, dirt, ice and snow from
030.4.3.3 Cleaning the machine
030.4.3.4 Changing the VCl-capsules
030.4.3.5 Qil analyses
Drive group 030-52
030.4.4.1 Checking diesel engine oil level
030.4.4.2 Diesel engine: changing diesel engine oil
030.4.4.3 Diesel engine: Changing the oil filter
030.4.4.4 Checking diesel engine belt drive
030.4.4.5 Changing diesel engine belt drive
030.4.4.6 Engine: Checking the fastening of the engine control
030.4.4.7 Engine: Checking the valve clearance
030.4.4.8 Diesel engine: Changing the oil separator filter insert
030.4.4.9 Diesel engine: Changing the heating flange
030.4.4.10 Fuel tank: Draining off condensate and sediment
030.4.4.11 Fuel pre-filter: Draining off condensate
030.4.4.12 Fuel pre-filter: Changing the insert
030.4.4.13 Changing fuel fine filter element
030.4.4.14 Diesel exhaust fluid tank: checking ventilation
030.4.4.15 Air filter system: Cleaning the service cover and dust
discharge valve
L576-1333; 030-74
030.4.4.16 Cleaning or changing the main element of the air
filter system
L576-1333; 030-75
030.4.4.17 Air filter system: Changing the safety element
L 576-1333; 030-78
030.4.4.18 Splitter box: Checking the oil level
L576-1333; 030-79
030.4.4.19 Splitter box: Changing the oil
1576-1333; 030-81
030.4.4.20 Diesel engine: Checking that the intake and exhaust
system is in good condition and not loose or leaking
L576-1333; 030-83
0304.4.21 Engine: Checking for leaks, contamination and
damage
1576-1333; 030-87
0304.4.22 Diesel particulate filter: cleaning filter module
1576-1333; 030-88
030.4.4.23 Changing the compressed air dryer
L576-1333; 030-89
030.4.4.24 Checking the compressed air system
L 576-1333; 030-91
030.4.5 Cooling system 030-92
030.4.5.1 Cooling system: Checking the coolant level
1576-1333; 030-92
030.4.5.2 Checking the concentration of anti-freeze and corro-
sion protection agent or corrosion inhibitor in the
coolant
1576-1333; 030-93
030.4.5.3 Cleaning the cooling system
L576-1333; 030-100
030.4.5.4 Changing coolant in cooling system
1576-1333; 030-101
030.4.6 Hydraulic components 030-104
030.4.6.1 Hydraulic tank: Checking the oil level
1576-1333; 030-104
030.4.6.2 Draining off condensate and sediment from the
hydraulic tank
1576-1333; 030-106
030.4.6.3 Change the return filter insert in the hydraulic tank.
L576-1333; 030-107
0304.6.4 Changing the hydraulic tank breather filter
1576-1333; 030-108
030.4.6.6 Changing the oil in the hydraulic tank
Steering system 030-114
030.4.7.1 Steering: Checking the function
030.4.7.2 Steering cylinders: Lubricating the bearings
030.4.8.2 Checking service brake discs for wear
030.4.8.3 Checking the gap and wear on the parking brake
030.4.8.4 Emergency actuation of parking brake: checking the
030.4.8.5 Checking emergency parking brake actuation
Electrical system 030-127
030.4.9.1 Checking function of the lighting and horn
030.4.9.2 Batteries: Checking the acid level and terminals
030.4.9.3 Control lever: Change the travel direction switch
030.4.9.4 Personnel detection: cleaning sensor
Gearbox 030-133
030.4.10.1 Transmission: checking the oil level
030.4.10.2 Changing gear oil and gear oil filter
030.4.10.3 Change the transmission hydrostat oil filter.
Axles and drive shafts 030-141
030.4.11.1 Axles Changing the ail
030.4.11.2 Checking the cardan shafts
030.4.11.3 Checking the tyre pressure
L576-1333; 030-144
0304.11.4 Checking the wheel tightness
1576-1333; 030-145
030.4.12 Steel parts of the basic machine 030-146
030.4.12.1 Lubricating the articulation bearing and the rear axle
oscillating bearing
L576-1333; 030-146
0304.12.2 Cooler hood: Lubricating moving parts with pene-
trating oil
1576-1333; 030-146
0304.12.3 Engine hood: Lubricating moving parts with pene-
trating oil
L 576-1333; 030-147
030.4.12.4 Right cab access: Lubricating moving parts with
penetrating oil
L 576-1333; 030-148
0304.12.56 Service hatches: Cleaning and maintaining the seals
1576-1333; 030-148
030.4.13 Working attachment 030-149
030.4.13.1 Lubricating the lift arms and working attachment
L576-1333; 030-149
030.4.13.2 Lift arms: Checking the bucket bearing seals
1576-1333; 030-151
030.4.13.3 Checking the lift arm bucket bearing bushings
L576-1333; 030-152
030.4.13.4 Checking the lift arm bucket stops
L 576-1333; 030-153
030.4.13.5 Bucket: Check the teeth or undercut blade for wear
and replace if necessary
1576-1333; 030-154
030.4.13.6 Lubricate and test the bearings on the quick coupler.
1576-1333; 030-157
030.4.13.7 High dump bucket: Lubricating the bearing
L576-1333; 030-158
030.4.14 Operator’s cab, heating and air conditioning 030-158
030.4.14.1 Operator’s cab: cleaning the fresh and recirculated
air filters
1576-1333; 030-158
030.4.14.2 Changing the fresh and recirculated air filters in the
cab
L 576-1333; 030-160
030.4.14.3 Safety belt: Checking the condition and function
1576-1333; 030-162
030.4.14.4 Testing the windscreen washer system
1576-1333; 030-163
030.4.14.6 Cab: Lubricating the lock and cylinder with pene-
030.4.14.7 Cab: Cleaning and maintaining the seals
030.4.14.8 Heating and air conditioning: Checking the function
Lubrication system 030-167
030.4.15.1 Checking the level in the grease reservoir of the
030.4.15.2 Central lubrication system: Checking the pipes,
030.4.15.3 Central lubrication system: Checking the lubrication
030.5 Testing and adjustment checklist
1576-1333; 030-170
030.6 Testing and adjustment tasks 030-175
030.6.1 Safety precautions
L576-1333; 030-175
0306.2 Overall machine 030-175
030.6.2.1 Preparing for adjustment procedures
L 576-1333; 030-175
030.6.2.2 Hydraulic oil: operating temperature
1576-1333; 030-177
030.6.2.3 Gear oil operating temperature
L 576-1333; 030-178
030.6.2.4 Service management
1576-1333; 030-178
0306.3 Drive group 030-179
030.6.3.1 Pedals: calibration
L 576-1333; 030-179
030.6.3.2 Reading the diesel engine service files
L576-1333; 030-181
030.64 Cooling system 030-182
030.6.4.1 Fan speed proportional solenoid valve
1576-1333; 030-182
0306.5 Working hydraulics 030-184
030.6.5.1 Multi-lever control (optional): Calibration
L576-1333; 030-184
030.6.5.2 Calibrating working hydraulics angle sensors
1576-1333; 030-186
030.6.5.3 Proportional solenoids in the control valve block: cali-
bration
L576-1333; 030-190
030.6.5.4 Pilot control valve block: pressure reducing valve
1576-1333; 030-193
0306.5.5 Working pump: flow regulator (standby pressure)
1576-1333; 030-194
030.6.5.6 Working pump flow regulator (differential pressure)
1576-1333; 030-196
030.6.5.7 Working pump: power regulator
L576-1333; 030-198
030.6.5.8 Z-bar kinematics control valve block: secondary pres-
sure relief valves
1576-1333; 030-200
030.6.5.9 Z-bar kinematics control valve block: primary pres-
sure relief valve
1576-1333; 030-202
030.6.5.10 Z-bar kinematics control valve block: LS-pressure
cut-off
1576-1333; 030-204
030.6.5.11 Stabilisation module cut-out function
1576-1333; 030-205
030.6.5.12 Ride control hydro accumulator nitrogen filling
L576-1333; 030-206
030.6.6 Hydraulic components 030-207
030.6.6.1 Hydro accumulator: checking and topping up
nitrogen filling
1576-1333; 030-207
030.6.6.2 Checking the hydraulic lines for damage
L576-1333; 030-209
030.6.7 Steering system 030-214
030.6.7.1 Joystick for joystick steering (option): calibration
1L576-1333/55878-; 030-214
0306.7.2 Angle sensor for articulation angle (option): calibra-
tion
1576-1333; 030-214
030.6.7.3 Control block for joystick steering (option): calibration
L576-1333; 030-216
0306.7.4 Steering pump: LS pressure cut-off valve
1576-1333; 030-218
030.6.7.5 Steering pump flow regulator (standby pressure)
L576-1333; 030-219
030.6.7.7 Steering pump: flow regulator (differential pressure)
030.6.7.8 Steering damper hydro accumulator nitrogen filling
030.6.7.9 Control block for joystick steering: determining instal-
Brake system 030-226
030.6.8.1 Compact brake valve hydro accumulator charging
030.6.8.2 Service brake pressure
030.6.8.3 Service brake hydro accumulator capacity
030.6.8.4 Brake accumulator pressure sensor B19: deviation
Electrical system 030-231
030.6.9.1 Central control unit (Master4) Creating a Servicefile
030.6.9.2 Central control unit (Master4): software update
030.6.9.3 Setting the IP addresses of the central control unit
030.6.9.4 Resetting the central control unit (Master4)
030.6.9.5 Testing the CAN line
030.6.9.6 Addressing the CAN module and checking the
Gearbox 030-249
030.6.10.1 Gearbox: basic calibration
030.6.10.2 Gearbox: service calibration
030.6.10.3 Travel gearbox: Check power output
030.6.10.4 Transmission: Reversing test
030.6.10.5 Transmission control unit (TCU): Software update
L576-1333; 030-259
030.6.11 Axles and drive shafts 030-262
0306.11.1 Tyres: setting radius
L576-1333; 030-262
030.6.12 Working attachment 030-263
030.6.12.1 Valve block for quick coupler (option): Pressure
reducing valve
1576-1333; 030-263
0306.12.2 Parameters for lift arm geometry
1576-1333; 030-264
030.6.13 Operator’s cab, heating and air conditioning 030-266
030.6.13.1 Checking the pressure and temperature conditions of
the air conditioning unit
1576-1333; 030-266
0306.13.2 Calibrating the display (Display4)
L576-1333; 030-267
030.6.13.3 Formatting the display and reinstalling the software
(Display4)
L576-1333; 030-268
030.6.14 Options 030-269
030.6.14.1 Checking the LiDAT connection status
1576-1333; 030-269
030.6.14.2 LiDAT: activating data transmission manually
L576-1333; 030-271
030.6.14.3 Skyview 360°: calibration
1576-1333; 030-273
030.6.14.4 Personnel detection: transmitting configuration files
1576-1333; 030-280
040 Drive group 040-1
040.1 Engine 040-3
040.1.2 Electrical components of diesel engine
1576-1333; 040-7
040.1.3 Sensors on diesel engine
L576-1333; 040-11
040.1.4 Ambient temperature sensor
L576-1333; 040-22
040.1.5 Fuel system 040-24
040.1.5.2 Fuel level sensor
L576-1333; 040-28
040.1.5.3 Separ fuel pre-filter
1576-1333; 040-30
040.1.6 Air filter system 040-30
040.1.6.1 Air filter
L 576-1333; 040-31
040.1.6.2 Air mass sensor
L576-1333; 040-32
040.1.7 Exhaust system 040-33
040.1.7.1 Overview of the exhaust gas treatment system
L 576-1333; 040-33
040.1.7.2 Metering unit
L576-1333; 040-38
040.1.7.3 Sampling module
L576-1333; 040-41
040.1.7.4 Exhaust treatment sensors
L576-1333; 040-42
040.1.7.5 Exhaust gas treatment with diesel particulate filter
(option)
L 576-1333; 040-43
040.1.8 Compressed air system 040-47
040.1.8.1 Overview of the compressed air system
L576-1333; 040-48
040.1.8.2 Compressor
1576-1333; 040-50
040.1.8.3 Air dryer
L576-1333; 040-51
040.1.8.4 SCR system air supply valve
L576-1333; 040-52
040.2 Clutch
1576-1333; 040-53
040.3 Splitter box
1576-1333; 040-55
050 Cooling system 050-1
050.1 Cooling system: General overview
1576-1333; 050-2
050.2 Cooling system hydraulics 050-3
0502.1 Overview of cooling system hydraulics
L576-1333; 050-4
050.2.2 Fan pump
L576-1333; 050-8
050.2.3 Fan motor
L576-1333; 050-9
050.3 Cooling system electronics 050-13
050.3.1 Overview of electrical controls of cooling system
L576-1333; 050-13
050.3.2 Hydraulic oil temperature sensor
1576-1333; 050-16
050.4 Cooler 050-18
050.4.1 Cooler unit
L576-1333; 050-18
050.5 Reversible fan drive 050-19
050.5.1 Overview of reversible fan drive
L576-1333; 050-19
050.5.2 Fan reversal valve block
L 576-1333; 050-21
060 Working hydraulics 060-1
060.1 Overview of Z-bar kinematics working hydraulics
L576-1333; 060-2
060.2 Working pump
L576-1333; 060-10
060.3 Control block for Z-bar kinematics
L576-1333; 060-18
060.4 Pilot control 060-27
060.4.1 Pilot control valve block
L576-1333; 060-27
060.5 Ride control 060-29
060.5.1 Overview of ride control system
L576-1333; 060-29
060.5.2 Stabilisation module
L 576-1333; 060-32
060.5.3 Electric ride control unit
L576-1333; 060-35
060.6 Electronics of the working hydraulics 060-37
060.6.1 Overview of electrical controls of working hydraulics
1576-1333; 060-37
060.6.2 Working hydraulics angle sensors
L576-1333; 060-39
060.7 Pipe break protection 060-42
060.7.1 Pipe break protection: overview
L576-1333; 060-42
060.7.2 Valve block for pipe break protection
L 576-1333; 060-45
060.7.3 Ride control release solenoid valve
1576-1333; 060-46
080.1 Hydraulic system: overview
L576-1333/0-50692; 080-2
080.2 Hydraulic system: overview
1 576-1333/50693-; 080-5
080.3 Hydraulic tank 080-8
080.3.1 Overview of hydraulic tank
L576-1333; 080-8
080.3.2 Steel tank
L576-1333; 080-10
080.3.3 Return filter
L576-1333; 080-12
080.3.4 Leak oil strainer
L576-1333; 080-13
080.3.5 Breather filter
L576-1333; 080-13
090 Steering system 090-1
090.1 Steering system overview
L576-1333/0-50692; 090-3
090.2 Steering system overview
1 576-1333/50693-; 090-8
090.3 Steering pump
L576-1333; 090-13
090.4 Servostat
L576-1333; 090-19
090.5 Steering cylinder 090-22
090.5.1 Steering cylinder
L576-1333; 090-22
0905.2 Steering stabilisation valve block
L576-1333/0-50692; 090-25
080.5.3 Steering stabilisation valve block
L576-1333/50693-; 090-26
090.6 Emergency steering 090-28
0906.1 Emergency steering overview
L576-1333; 090-28
090.6.2 Emergency steering pump
L576-1333; 090-30
0906.3 Emergency steering electronics 090-32
090.6.3.1 Overview of electrical controls of emergency steering
system
090.6.3.2 Emergency steering pressure switch
L576-1333; 090-36
090.6.3.3 Emergency steering check pressure switch
1576-1333; 090-37
090.7 Joystick steering 090-39
090.7.1 Overview of joystick steering
L576-1333/0-50692; 090-39
090.7.2 Overview of joystick steering
L576-1333/50693-54742; 090-46
090.7.3 Overview of joystick steering
L576-1333/54743-; 090-52
090.7.4 Joystick steering control block
L576-1333/0-54742; 090-56
090.7.5 Joystick steering control block
L576-1333/54743-; 090-61
090.7.6 Joystick steering electrical system 090-67
090.7.6.1 Electronic control unit for joystick steering: overview
L576-1333/0-54742; 090-67
090.7.6.2 Electronic control unit for joystick steering: overview
L576-1333/54743-55877; 090-73
090.7.6.3 Electronic control unit for joystick steering: overview
L576-1333/55878-; 090-80
090.7.6.4 Joystick with position tracking
1L576-1333/55878-; 090-88
090.8 2in1 steering 090-90
090.8.1 2in1 steering: total overview
L576-1333; 090-90
090.8.2 2in1 steering: total overview
1576-1333; 090-92
090.8.3 Servostat for 2in1 steering
L576-1333; 090-94
100 Brake system 100-1
100.1 Overview of brake system
L576-1333; 100-2
100.2 Service brake and parking brake 100-7
100.2.1 Brake pump
L576-1333; 100-7
100.2.2 Compact brake valve
1576-1333; 100-8
100.3 Parking brake 100-16
100.3.1 Parking brake
L576-1333; 100-16
copyright ® Liebher-Werk Bischofshofen GmbH 2019
24 LIEBHERR L576-1333
Service manual
110.1 Overview of electrical system
1 576-1333/0-54427; 110-3
110.2 Overview of electrical system
L576-1333/54428-; 110-7
110.3 Lighting
L576-1333; 110-11
110.4 Circuit diagrams
1576-1333; 110-12
110.5 Electronic control unit 110-14
110.5.1 General overview of the electronic control system
L576-1333; 110-14
110.5.2 Central control unit (Master4)
L576-1333; 110-16
110.5.3 Modules 110-20
110.5.3.1 Overview of the input and output modules
1576-1333; 110-21
110.5.3.2 Input modules
L576-1333; 110-23
110.5.3.3 Output modules
L 576-1333; 110-25
110.6 Electrical components of the driver’s cab 110-28
110.6.1 Electrical components of the cab General overview
L576-1333; 110-28
1106.2 Fuse and relay boards
L576-1333; 110-29
110.6.3 Door contact switch
L576-1333/0-46488; 110-34
110.6.4 Door contact switch (inductive sensor)
L576-1333/46489-; 110-35
110.7 Electrical components in the rear section 110-36
110.7.1 Battery installation
5 L576-1333; 110-36
g 110.7.2 Electric battery main switch
il L576-1333/54428-; 110-38
g 110.8 Rear area monitoring with camera 110-42
& 110.8.1 Rear area monitoring with camera: General overview
g L576-1333; 110-42
g 110.8.2 Camera
z L576-1333; 110-43
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L576-1333 LIEBHERR 25
Contents Service manual
120 Gearbox 120-1
120.1 Overview of transmission
L576-1333; 120-2
120.2 Transmission hydraulics 120-16
120.2.1 Overview of transmission hydraulics
L576-1333; 120-16
120.2.2 Gear pump
L576-1333; 120-20
120.2.3 Transmission control valve block
1576-1333; 120-21
120.2.4 Hydrostat module
L576-1333; 120-24
120.3 Transmission electronics 120-29
120.3.1 Overview of the electrical control system of the transmission
L576-1333; 120-29
120.3.2 Filter bypass switch
L 576-1333; 120-30
120.3.3 Gear shift proportional control solenoids
L576-1333; 120-31
120.3.4 Pressure sensors
L576-1333; 120-32
120.3.5 Rotation speed and direction sensors (Hall-effect sensors)
1576-1333; 120-33
120.3.6 Temperature sensor
L576-1333; 120-34
120.3.7 Proportional control solenoid for position control (PRV)
L576-1333; 120-35
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L576-1333; 130-2
130.1.2 Rear axle
1576-1333; 130-7
130.2 Cardan shafts 130-9
130.2.1 Drive shaft between diesel engine and transmission
L576-1333; 130-9
130.2.2 Drive shaft between transmission and front axle
L576-1333; 130-10
130.2.3 Drive shaft between transmission and rear axle
L 576-1333; 130-11
copyright ® Liebher-Werk Bischofshofen GmbH 2019
26 LIEBHERR L576-1333
Service manual
140.1 Vehicle frame 140-2
140.11 Articulation bearing
L576-1333; 140-2
140.1.2 Articulation lock
L576-1333; 140-3
140.2 Covering 140-4
140.2.1 Linear motor for opening the engine hood
L576-1333; 140-4
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 150-2
160.1.1 Z kinematics
L576-1333; 150-2
150.2 Quick coupler 150-4
1560.2.1 Quick coupler
L576-1333; 150-4
150.2.2 Quick coupler hydraulics 150-5
150.2.2.1 Overview of the quick coupler hydraulics
L576-1333/0-45466; 150-5
160.2.2.2 Overview of quick coupler hydraulics
L576-1333/45467-51139; 150-7
150.2.2.3 Overview of quick coupler hydraulics
L576-1333/51140-; 150-9
160.2.2.4 Valve block for quick coupler
1576-1333; 150-11
150.2.3 Quick coupler electrics 150-13
150.2.3.1 Quick coupler electric control unit
L576-1333; 150-13
160 Operator’s cab, heating and air conditioning 160-1
§ 160.1 Overview of operator’s cab, heating and air conditioning unit
g L576-1333; 160-3
5 160.2 Display and control elements 160-5
§ 160.2.1 Electrical components in the control panel 160-5
: 160.2.1.1 Control unit
§ L576-1333; 160-5
: 160.22 Touch screen display
= L576-1333; 160-7
160.2.3 Control lever
L576-1333; 160-8
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L576-1333 LIEBHERR 27
Contents Service manual
160.2.4 Accelerator pedal
L576-1333; 160-10
160.3 Heating, ventilation, air conditioning 160-12
160.3.1 Heating, ventilation, air conditioning: General overview
L576-1333; 160-12
160.3.2 Heating and air conditioning unit 160-17
160.3.2.1 Heating and air conditioning unit
1576-1333; 160-18
160.3.2.2 Blower
L576-1333; 160-22
160.3.3 Air conditioning controller
1576-1333; 160-23
160.4 Air conditioning 160-26
160.4.1 Basic function of the air conditioning unit
1576-1333; 160-26
160.4.2 Air conditioning compressor
1576-1333; 160-27
160.4.3 Condenser
L576-1333; 160-29
160.4.4 Dryer
1576-1333; 160-30
160.4.5 Air conditioning pressure switch
L576-1333; 160-31
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Liebherr automatic central lubrication system: overview
1576-1333; 170-2
170.1.2 Liebherr central lubrication pump
L576-1333; 170-6
170.1.3 Progressive distributor MX-F
L576-1333; 170-10
170.1.4 Progressive distributor SXE-2
1576-1333; 170-12
190 Options 190-1
190.1 Diesel engine without emission type approval
L576-1333; 190-2
190.2 LIiDAT 1904
190.2.1 Overview of LiDAT
1576-1333; 190-4
190.2.2 LiDAT on machine
L576-1333; 190-6
L576-1333/0-54427; 190-8
190.4 Liebherr weighing device with Truck Payload Assist
1L576-1333/54428-; 190-14
190.5 Skyview 360° 190-17
190.5.1 Skyview 360°: complete overview
L576-1333; 190-17
190.5.2 Skyview 360° on machine
L 576-1333; 190-21
190.6 Remote control for door lock
L576-1333; 190-22
190.7 Adaptive lighting
L576-1333; 190-25
190.8 Personnel detection
L576-1333; 190-27
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 SCR system warning symbols 200-3
200.1.3 Service code indicator in display 200-3
200.2 Troubleshooting 200-6
200.21 Replacing fuses 200-6
200.2.1.1 Fuses on fuse board A4 in the operator’s cab 200-6
200.2.1.2 Fuses on fuse board Ada in the left ballast weight 200-9
200.2.1.3 Fuses on fuse board A4b in the operator’s cab 200-11
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V