Liebherr L 566 1618 Wheel Loader Operator’s Manual SN 38549 – PDF DOWNLOAD
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Liebherr L 566 1618 Wheel Loader Operator’s Manual SN 38549 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr Machinery (Dalian) Co.Ltd.
Type: L 566
Type no.: 1618
From Serial no.: 38549
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 566 1618 Wheel Loader Operator’s Manual SN 38549 – PDF DOWNLOAD
1.1 Technical description 16
1.1.1 Overview of the entire machine 15
1.2 Technical data 16
1.2.1 Sound level 16
1.2.2 Diesel engine 16
1.2.3 Electrical system 16
1.2.4 Travel drive 17
1.2.5 Axles 17
1.2.6 Braking 17
1.2.7 Steering 18
1.2.8 Working hydraulics 18
1.29 Liftarms 18
1.2.10 Driver’s cab 19
1.2.11 Heating, ventilation, air conditioning 19
1.2.12 Tow hitch 19
1.2.13 Ballast 20
1.2.14 Tyres 21
1.2.15 Snow chains or guard chains 22
1.2.16 Foam-filled tyres 22
1.2.17 Complete machine with loading bucket 22
1.2.18 Complete machine with loading bucket (industrial lift arms) 24
1.2.19 Working attachment: light material bucket 26
1.2.20 Working attachment: log grappler 27
2 Safety warnings, signs 31
2.1 Warning symbols 31
2.1.1 Other designations 31
21.2 Additional rules and guidelines 32
2.2 Proper use 32
2.3 Signs on the machine 32
2.3.2 Information signs 36
2.3.3 Type plate 43
2.4 Safety instructions 43
2.41 General safety instructions 43
2.4.2 Instructions on preventing crushing injuries and burns 45
2.4.3 Instructions on preventing fires and explosions 45
2.44 Safety instructions for start-up 46
2.45 Safety precautions during start-up 46
2.46 Instructions for safe working 46
2.4.7 Safety instructions for driving on slopes 48
2.4.8 Parking safely 48
2.49 Transporting the machine safely 48
2.410 Towing the machine safely 49
2.411 Measures for ensuring safe maintenance 49
2.412 Safety instructions for maintenance work on machines with hydro
accumulators 51
2.413 Safety instructions for welding work on the machine 52
2.4.14 Safety instruction for working on the working attachment 52
2.4.15 Safety instructions for transporting the machine by crane 52
2.4.16 Safe maintenance of hydraulic hoses and hose lines 53
2.4.17 Roll over protective structure (ROPS) and falling object protection
structure (FOPS) 54
2.4.18 Attachments and accessories 54
2.4.19 Protection against vibrations 55
2.420 See and be seen 55
2.421 Danger area of the machine 56
3 Handling and operation 59
3.1 Control elements 59
3.1.1 Operator’s cab 59
3.1.2 Display 60
3.1.3 Control unit 60
3.1.4 Switches/buttons 61
3.1.5 Control lever 62
3.2.1 Battery main switch 64
3.2.10 Control panel 79
3.2.12 Steering-column switch 81
3.2.13 Lighting 82
3.2.14 Interior lighting of the driver’s cab 85
3.2.15 Display 86
3.2.16 Control lever 89
3.2.17 Controlling a working attachment with an independent hydraulic circuit 91
3.2.18 Heating, ventilation, air conditioning 95
3.2.19 Rear window heater and mirror heater (optional) 98
3.2.20 Interior and exterior mirrors 98
3.2.21 Sun visor 99
3.2.22 Radio 99
3.2.23 Windscreen wiper and washer system 100
3.2.24 Liebherr automatic central lubrication system 102
3.2.25 Back-up alarm 105
3.2.26 Reversible fan drive 106
3.2.27 LiDAT 107
3.3.1 Daily start-up 108
3.3.7 Forklift 131
3.3.8 2in1 steering 134
3.4 Working methods 136
3.4.1 Picking up material 136
3.42 Transporting and moving material 137
3.4.3 Emptying the working attachment 138
3.4.4 Handling materials with high dump buckets 139
3.45 Loading with clamp buckets 140
3.4.6 Grading work 140
3.4.7 Removing material from a slope or wall 141
3.4.8 Loading a transport vehicle 143
3.49 Excavation 145
3.5 Fitting and removing the attachment 147
3.5.1 Removing the working attachment from the quick-change device 147
3.5.2 Attaching working attachments to the quick-change device 150
3.6 Transport 154
3.6.1 Transporting the machine 154
3.6.2 Transport safety retainer 158
3.7 Emergency modes 159
3.7.1 Lowering the lift arms if the engine fails 159
3.7.2 Towing the machine 161
3.7.3 Emergency steering 165
3.7.4 Jump starting procedure 166
4 Malfunctions 169
4.1 Servicecodes 169
4.1.1 Service code indicator in the display 169
4.2 Problems – Cause – Remedy 174
4.21 Warning symbols 174
4.2.2 Troubleshooting the Liebherr automatic central lubrication system 174
4.3 Problem remedy 176
4.3.1 Replacing fuses 17
5.1 Maintenance and inspection schedule 181
5.2 Filling quantities and lubrication chart 186
5.2.1 Recommended lubricants 186
5.2.2 Recommended operating fluids 186
5.2.3 Lubrication chart 187
5.3 Lubricants and fuels 191
5.3.1 General information on changing lubricants and fuels 191
5.3.2 Converting hydraulic system from mineral oils to biodegradable
5.3.3 Diesel fuels 192
5.3.4 Lubricating oils for diesel engines 193
5.3.5 Refrigerant 195
6.3.6 Coolant 195
5.3.7 Hydraulic oil 196
5.3.8 Lubricating oils for splitter boxes 199
5.3.9 Lubricating oils for transmissions 200
5.3.10 Lubricating oils for axles 200
5.3.11 Lubrication grease and other lubricants 201
5.4 Safety precautions 203
5.5 Preparatory tasks for maintenance 204
56.5.1 Maintenance positions 204
5.5.2 Opening the service accesses 205
5.6.3 Turning off the battery main switch 207
5.6 Overall machine 209
5.6.1 Checking the machine for external damage 209
5.6.2 Removing loose parts, dirt, ice and snow from the machine 209
5.6.3 Checking the hydraulic lines for damage 209
5.6.4 Cleaning the machine 213
5.6.5 Shutting down the machine for a lengthy period 215
5.6.6 Deactivating the machine 215
5.6.7 Checking the machine for leaks 215
5.6.8 Making sure the bolted connections are tight 215
(optional): Carrying out corrosion protection 216
5.6.10 Oil analyses 216
5.7.1 Checking the engine oil level 223
5.7.2 Draining off condensate and sediment from the fuel tank 223
5.7.3 Draining off condensate from the Separ fuel pre-filter 224
5.7.4 Draining off condensate from the fuel pre-filter 225
5.7.5 Changing the Separ fuel pre-filter insert 226
5.7.6 Changing the fuel pre-filter 228
5.7.7 Changing the fuel fine filter 229
5.7.8 Bleeding the fuel system 230
5.7.9 Cleaning the air filter service cover and dust discharge valve 230
5.7.10 Cleaning or changing the main filter element 231
5.7.11 Changing the air filter safety element 234
5.7.12 Checking the oil level in the splitter box 235
Cooling system 237
5.8.1 Checking the coolant level 237
5.8.2 Checking the coolant antifreeze and corrosion inhibitor concentration 238
5.8.3 Cleaning the cooling system 242
Hydraulic components 244
5.9.1 Checking the oil level in the hydraulic tank 244
Steering system 246
5.10.1 Testing the steering 246
5.10.2 Lubricating the bearing points on the steering cylinders 246
Brake system 248
5.11.1 Testing the service brake and parking brake 248
Electrical system 250
5.12.1 Checking the lights 250
Gearbox 251
5.13.1 Checking the transmission oil level 251
Axles and drive shafts 252
5.14.1 Checking the tyre pressure 252
5.14.2 Checking the wheel tightness 252
Steel parts of the basic machine 254
5.16.1 Lubricating the lift arms and attachment 256
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
5.16.3 Lubricating and testing the quick-change device 259
5.17 Operator’s cab, heating and air conditioning 261
5.17.1 Cleaning the fresh and recirculated air filters 261
5.17.2 Changing the fresh and recirculated air filters 262
5.17.3 Checking the condition and function of the safety belt 263
5.17.4 Checking and topping up the windscreen washer reservoir 263
5.17.5 Checking the seals on the driver’s cab 264
5.18 Lubrication system 266
5.18.1 Checking the lubrication system grease reservoir level 266
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 266
points (grease collars) of the lubrication system 267
Index 269
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