Liebherr Crane HS 8100 HD Operating Manual 184884 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Crane HS 8100 HD Operating Manual 184884 – PDF DOWNLOAD
Language : English
Pages : 936
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Liebherr Crane HS 8100 HD Operating Manual 184884 – PDF DOWNLOAD
Foreword:
- The name Liebherr doesn’t just stand for products and services. It has become a
byword for ideas and innovations. For progress which has proved its worth in the
marketplace. - We constantly strive to extend and improve our diverse range of products and
services. This requires ongoing cooperation and sharing of experience with our
customers and business partners throughout the world. We are therefore grateful
for any ideas and suggestions for improvements. - Inform Liebherr customer service if the machine is sold or bought by a previous
owner.
Using the documentation:
The documentation supplied with the machine is designed to enable you to:
– operate the machine safely,
– use it in all permissible situations,
– carry out routine maintenance.
To do this, you will need to be able to find your way around the documentation,
which is in several parts.
The documentation consists of:
Operation manual
This contains information on starting, operating and maintaining the machine.
Spare parts catalog
This contains information on procuring spare parts.
Technical information
This contains information about the electrical and hydraulic systems of the
machine.
Load charts
This contains all the valid load charts for all machine setup options.
TABLE OF CONTENTS:
Liebherr Crane HS 8100 HD Operating Manual 184884 – PDF DOWNLOAD
Operating manual....................................................................................................................................................................... 1 Foreword........................................................................................................................................................................... 5 Notes regarding the documentation.................................................................................................................................................. 7 Contents........................................................................................................................................................................... 13 1 Product description.............................................................................................................................................................. 37 1.1 Type plate................................................................................................................................................................. 37 1.2 Declaration of conformity.................................................................................................................................................. 38 1.3 Appropriate use............................................................................................................................................................ 39 1.4 Special modes.............................................................................................................................................................. 41 1.5 Inappropriate use.......................................................................................................................................................... 42 1.6 Use of machine with load moment limiter and hoist limit switches........................................................................................................... 44 1.7 Load chart in dependence on working equipment.............................................................................................................................. 45 1.7.1 Casing oscillator and slurry wall grab (excavator use)............................................................................................................... 45 1.7.2 Dynamic soil compaction.............................................................................................................................................. 49 1.7.3 Dragline bucket...................................................................................................................................................... 51 1.7.4 Grab................................................................................................................................................................. 53 1.8 Machine.................................................................................................................................................................... 55 1.8.1 Machine overview..................................................................................................................................................... 55 1.8.2 Technical data....................................................................................................................................................... 56 1.8.3 Crawler.............................................................................................................................................................. 59 1.8.4 Safety devices....................................................................................................................................................... 60 1.8.5 Monitoring installations............................................................................................................................................. 61 1.9 Basic machine.............................................................................................................................................................. 62 1.9.1 Basic machine overview............................................................................................................................................... 62 1.9.2 A-frame1............................................................................................................................................................. 66 1.9.3 Steel pendant ropes on A-frame1...................................................................................................................................... 67 1.9.4 CF pendant straps on A-frame1........................................................................................................................................ 68 1.9.5 Uppercarriage........................................................................................................................................................ 70 1.9.6 Cabin................................................................................................................................................................ 72 1.9.7 Central power unit................................................................................................................................................... 73 1.9.8 Undercarriage........................................................................................................................................................ 74 1.9.9 Crawler side frame................................................................................................................................................... 75 1.9.10 Platforms........................................................................................................................................................... 77 1.9.11 Adapter for casing oscillator....................................................................................................................................... 78 1.9.12 Carbody counterweight............................................................................................................................................... 79 1.9.13 Rear counterweight.................................................................................................................................................. 81 1.10 Information about boom designation........................................................................................................................................ 85 1.11 Main boom overview........................................................................................................................................................ 87 1.12 Main boom 1311.22......................................................................................................................................................... 88 1.12.1 Main boom base section 1311.22...................................................................................................................................... 88 1.12.2 Main boom section 1311.22 1.7 m (5.5 ft)............................................................................................................................ 89 1.12.3 Main boom section 1311.22 2 m (6.5 ft).............................................................................................................................. 90 1.12.4 Main boom section 1311.22 3 m (10 ft)............................................................................................................................... 91 1.12.5 Main boom section 1311.22 4 m (13 ft)............................................................................................................................... 93 1.12.6 Main boom section 1311.22 6 m (20 ft)............................................................................................................................... 94 1.12.7 Main boom section 1311.21 12 m (40 ft).............................................................................................................................. 95 1.12.8 Main boom head 1311.22.............................................................................................................................................. 97 1.12.9 Hoist rope guide.................................................................................................................................................... 98 1.12.10 Hoist rope tagline.................................................................................................................................................100 1.12.11 Pendant ropes on main boom 1311.22.................................................................................................................................102 1.12.12 CF pendant straps on main boom 1311.22.............................................................................................................................106 1.13 Fixed jib - overview......................................................................................................................................................110 1.14 Fixed jib 0806............................................................................................................................................................111 1.14.1 Jib base section 0806.16............................................................................................................................................111 1.14.2 Jib section 0806.15 3 m (10 ft).....................................................................................................................................112 1.14.3 Jib section 0806.15 6 m (20 ft).....................................................................................................................................113 1.14.4 Jib head section 0806.16............................................................................................................................................115 1.14.5 Pendant straps on 0806 fixed jib....................................................................................................................................116 1.14.6 Mid-point suspension on fixed jib 0806..............................................................................................................................121 1.15 Auxiliary jib* (25 t (55,115 lb)).........................................................................................................................................126 1.16 Mid-point suspensions.....................................................................................................................................................128 1.16.1 Connecting elements.................................................................................................................................................129 1.16.2 Spacer bracket......................................................................................................................................................131 1.16.3 Ropes...............................................................................................................................................................132 1.16.4 Fork................................................................................................................................................................133 1.17 Rope fixing point.........................................................................................................................................................135 1.17.1 Rope fixing point on main boom head.................................................................................................................................135 1.17.2 Rope fixing point on fixed jib head section.........................................................................................................................136 1.17.3 Rope lock...........................................................................................................................................................137 1.17.4 Cross strap.........................................................................................................................................................138 1.17.5 Cross block.........................................................................................................................................................139 1.17.6 Link plate..........................................................................................................................................................140 1.17.7 Pin for rope fixing point on main boom head.........................................................................................................................141 1.17.8 Pin for rope fixing point on fixed jib head.........................................................................................................................142 1.18 Pulley block/hook*........................................................................................................................................................144 1.18.1 Pulley block 100 t (220,459 lb).....................................................................................................................................144 1.18.2 Pulley block 50 t (110,230 lb)......................................................................................................................................146 1.18.3 Pulley block 40 t (88,184 lb).......................................................................................................................................147 1.18.4 Hook 25 t (55,115 lb)...............................................................................................................................................148 1.18.5 Hook 20 t (44,092 lb)...............................................................................................................................................149 1.19 Safety barrier*...........................................................................................................................................................151 1.20 Armrests* for operator's seat.............................................................................................................................................152 1.21 Catwalks*.................................................................................................................................................................153 1.21.1 Catwalks on main boom base section..................................................................................................................................153 1.21.2 Catwalks on main boom section.......................................................................................................................................153 1.21.3 Catwalks on main boom head..........................................................................................................................................154 1.22 Tagline winch* 3 t (6,614 lb).............................................................................................................................................155 1.23 Refueling pump*...........................................................................................................................................................156 1.24 Uppercarriage railing.....................................................................................................................................................157 1.25 External power supply*....................................................................................................................................................158 1.25.1 External power supply obstacle warning light........................................................................................................................158 1.25.2 External supply low temperature package.............................................................................................................................158 1.26 Radio remote control*.....................................................................................................................................................159 1.27 Hook fixing point *.......................................................................................................................................................162 1.28 Heating and air-conditioning system*......................................................................................................................................164 1.29 Obstacle warning light*...................................................................................................................................................165 1.30 Auxiliary winch *.........................................................................................................................................................166 1.31 Cable remote control......................................................................................................................................................167 1.32 Leak oil return*..........................................................................................................................................................169 1.33 Ladder* for uppercarriage.................................................................................................................................................170 1.34 Reading light* for cabin..................................................................................................................................................172 1.35 Emergency control system*.................................................................................................................................................173 1.36 Visual motion warning device*.............................................................................................................................................174 1.37 Rope reeving winch* 17.5 kN (3,930 lbf)...................................................................................................................................176 1.38 Falling object protection* for cab........................................................................................................................................178 1.39 Video surveillance system*................................................................................................................................................180 1.39.1 Angle of view rear camera and right camera..........................................................................................................................180 1.39.2 Quad monitor........................................................................................................................................................181 1.39.3 Camera..............................................................................................................................................................183 1.40 Central lubrication*......................................................................................................................................................185 1.40.1 Central lubrication for swing ring bearing..........................................................................................................................185 1.40.2 Central lubrication for swing ring tooth flanks.....................................................................................................................186 1.41 Auxiliary floodlights*....................................................................................................................................................187 1.41.1 Floodlights on uppercarriage........................................................................................................................................187 1.41.2 Floodlights on cabin................................................................................................................................................190 1.41.3 Adjustable floodlights on main boom base section....................................................................................................................191 1.41.4 Floodlights on main boom............................................................................................................................................192 1.41.5 Floodlights on jib head.............................................................................................................................................197 2 Safety instructions..............................................................................................................................................................201 2.1 Technical condition of the machine.........................................................................................................................................201 2.2 Areas of responsibility....................................................................................................................................................201 2.2.1 Manufacturer.........................................................................................................................................................201 2.2.2 Owner................................................................................................................................................................201 2.2.3 Machine operator.....................................................................................................................................................202 2.2.4 Rigger...............................................................................................................................................................202 2.2.5 Banksman.............................................................................................................................................................202 2.2.6 Maintenance and service personnel....................................................................................................................................202 2.3 Requirements to personnel..................................................................................................................................................203 2.3.1 Machine operator.....................................................................................................................................................203 2.3.2 Rigger...............................................................................................................................................................203 2.3.3 Banksman.............................................................................................................................................................204 2.3.4 Maintenance personnel................................................................................................................................................204 2.4 Personal protective equipment..............................................................................................................................................204 2.5 Work area..................................................................................................................................................................205 2.6 Danger zone................................................................................................................................................................206 2.8 Safety signs on the machine................................................................................................................................................207 2.9 Meaning of the safety signs................................................................................................................................................211 2.9.1 Prohibition signs....................................................................................................................................................211 2.9.2 Warning signs........................................................................................................................................................212 2.9.3 Fire protection signs................................................................................................................................................214 2.9.4 Mandatory signs......................................................................................................................................................215 2.10 Meaning of machine-specific signs.........................................................................................................................................216 2.10.1 Safety signs........................................................................................................................................................216 2.10.2 Notice signs........................................................................................................................................................217 2.11 Hazards...................................................................................................................................................................220 2.11.1 Mechanical action...................................................................................................................................................220 2.11.2 Electrical energy...................................................................................................................................................221 2.11.3 Hydraulic energy....................................................................................................................................................222 2.11.4 Burns...............................................................................................................................................................223 2.11.5 Chemical burns......................................................................................................................................................224 2.11.6 Fire and explosion..................................................................................................................................................224 2.11.7 Poisoning and suffocation...........................................................................................................................................225 2.11.8 Electromagnetic influence...........................................................................................................................................226 2.11.9 Exposure to wind....................................................................................................................................................226 2.11.10 Snow and ice loads.................................................................................................................................................231 2.11.11 Ground bearing strength............................................................................................................................................231 2.11.12 Lightning strike...................................................................................................................................................232 2.11.13 Overhead power lines...............................................................................................................................................233 2.11.14 Environment........................................................................................................................................................235 2.12 What to do in dangerous situations........................................................................................................................................236 2.12.1 Procedure in event of current transfer..............................................................................................................................236 2.12.2 How to respond in the event of a fire...............................................................................................................................237 2.12.3 Firefighting........................................................................................................................................................238 2.13 Working at heights........................................................................................................................................................240 2.14 Application on floating devices...........................................................................................................................................240 2.14.1 Operation of the machine on floating devices........................................................................................................................241 2.14.2 Transport of the machine on floating devices........................................................................................................................241 2.14.3 Higher risk of machine corrosion on floating devices................................................................................................................242 2.15 Use at low temperatures...................................................................................................................................................242 2.15.1 Operation of the machine down to -20 °C (-4 °F) (standard)..........................................................................................................243 2.15.2 Operation of the machine down to -25 °C (-13 °F)*...................................................................................................................243 2.15.3 Operation of the machine down to -40 °C (-40 °F)*...................................................................................................................244 2.16 Hand signals..............................................................................................................................................................244 2.16.1 General hand signals in accordance with BGV A8......................................................................................................................245 2.16.2 Special hand signals for sling gear application.....................................................................................................................247 2.16.3 Hand signals for lifting gear application in accordance with ASME/ANSI B30.5........................................................................................250 3 Control and operating elements...................................................................................................................................................257 3.1 Operating elements on the undercarriage....................................................................................................................................257 3.2 Operating elements on the uppercarriage....................................................................................................................................259 3.3 Cabin......................................................................................................................................................................260 3.4 Left multi-directional control lever.......................................................................................................................................261 3.4.1 Function assignment of buttons on left multi-directional control lever...............................................................................................261 3.5 Right double T-lever.......................................................................................................................................................270 3.5.1 Function assignment of buttons on right double T-lever...............................................................................................................270 3.6 Foot pedals and hand levers................................................................................................................................................275 3.7 Control panel X11..........................................................................................................................................................277 3.8 Control panel X12..........................................................................................................................................................279 3.9 Control panel X22..........................................................................................................................................................281 3.10 Control panel X23.........................................................................................................................................................283 3.11 Control panel X25.........................................................................................................................................................287 3.12 Monitor...................................................................................................................................................................291 3.12.1 Status bar..........................................................................................................................................................291 3.12.2 Display section.....................................................................................................................................................298 3.12.3 Menu bar............................................................................................................................................................299 3.12.4 Submenu bar.........................................................................................................................................................301 3.13 Screen Start..............................................................................................................................................................302 3.14 Mode screen...............................................................................................................................................................303 3.14.1 Screen Mode - piling control........................................................................................................................................310 3.14.2 Operation - vibrator screen.........................................................................................................................................311 3.14.3 Hammer mode screen..................................................................................................................................................313 3.14.4 Screen Mode - hydraulic grab........................................................................................................................................315 3.14.5 Screen Mode - dragline bucket.......................................................................................................................................317 3.15 Aggregate screen..........................................................................................................................................................319 3.16 Operating hours screen....................................................................................................................................................326 3.17 Setup screen..............................................................................................................................................................328 3.17.1 Setup screen - load chart...........................................................................................................................................330 3.18 Screen Working range limitation...........................................................................................................................................331 3.19 Screen Access control.....................................................................................................................................................338 3.19.1 Without retrofit kit access control (black ignition keys)...........................................................................................................338 3.19.2 Without retrofit kit access control (blue ignition keys)............................................................................................................339 3.19.3 With retrofit kit access control (red and blue ignition keys)*......................................................................................................340 3.20 Mode screen...............................................................................................................................................................343 3.21 Settings screen...........................................................................................................................................................346 3.21.1 Screen Settings - components........................................................................................................................................346 3.21.2 Settings - units screen.............................................................................................................................................349 3.21.3 Settings - vibrator.................................................................................................................................................352 3.21.4 Settings - hammer mode..............................................................................................................................................353 3.21.5 Settings - hydraulic grab...........................................................................................................................................354 3.21.6 Screen Settings - Litronic testing system...........................................................................................................................355 3.22 Error messages screen.....................................................................................................................................................360 3.23 Radio remote control*.....................................................................................................................................................362 3.23.1 Operating elements..................................................................................................................................................362 3.23.2 Monitor.............................................................................................................................................................368 3.24 Emergency control system*.................................................................................................................................................374 3.25 Auxiliary heating*........................................................................................................................................................376 3.26 Video monitoring system*..................................................................................................................................................377 3.26.1 Quad monitor........................................................................................................................................................377 3.26.2 Control panel zoom camera...........................................................................................................................................378 4 Operation........................................................................................................................................................................383 4.1 Checks before start up.....................................................................................................................................................383 4.1.1 Walk round...........................................................................................................................................................383 4.1.2 Checking the battery main switch.....................................................................................................................................384 4.2 Start-up...................................................................................................................................................................385 4.2.1 Adjusting the operator's seat........................................................................................................................................385 4.2.2 Switching on the ignition............................................................................................................................................385 4.2.3 Confirming the existing setup........................................................................................................................................385 4.2.4 Checking the fuel fill level.........................................................................................................................................386 4.2.5 Checking the urea solution fill level................................................................................................................................386 4.2.6 Checking the hydraulic oil tank gate valve...........................................................................................................................386 4.2.7 Starting the diesel engine...........................................................................................................................................387 4.2.8 Adjusting the RPM of the diesel engine...............................................................................................................................388 4.2.9 Setting the constant engine RPM......................................................................................................................................390 4.2.10 Releasing operating elements in the cabin...........................................................................................................................392 4.2.11 Checking the tilting-back support cylinder..........................................................................................................................392 4.3 Control panels.............................................................................................................................................................393 4.3.1 Setting control panel X25* or control panel X26*.....................................................................................................................393 4.4 Operator's seat............................................................................................................................................................395 4.4.1 Adjusting the control stand horizontally.............................................................................................................................396 4.4.2 Adjusting the operator's seat........................................................................................................................................396 4.4.3 Adjusting the dampening..............................................................................................................................................401 4.4.4 Safety belt*.........................................................................................................................................................402 4.5 Lighting...................................................................................................................................................................403 4.5.1 Operating the floodlights on the uppercarriage.......................................................................................................................403 4.5.2 Operating the additional floodlights.................................................................................................................................403 4.5.3 Operating the cab lighting...........................................................................................................................................404 4.5.4 Operating the engine compartment lighting............................................................................................................................404 4.6 Windscreen wiper system....................................................................................................................................................405 4.6.1 Operating the windscreen wipers......................................................................................................................................405 4.6.2 Operating the windscreen washer system...............................................................................................................................406 4.7 Ventilation, heating and air-conditioning system*..........................................................................................................................407 4.7.1 Operating the ventilation............................................................................................................................................407 4.7.2 Using the heater.....................................................................................................................................................407 4.7.3 Operating the air conditioning system................................................................................................................................408 4.8 Auxiliary heating*.........................................................................................................................................................409 4.8.1 Switching on the auxiliary heating...................................................................................................................................409 4.8.2 Switching off the auxiliary heating..................................................................................................................................409 4.8.3 Setting the time and day.............................................................................................................................................410 4.8.4 Displaying the time..................................................................................................................................................410 4.8.5 Programming the heating start information............................................................................................................................410 4.8.6 Displaying or deleting preset times..................................................................................................................................410 4.8.7 Programming the operating time.......................................................................................................................................411 4.8.8 Setting the remaining operating time.................................................................................................................................411 4.8.9 Setting the alarm....................................................................................................................................................411 4.8.10 Displaying or deleting alarm times..................................................................................................................................411 4.8.11 Switching the application height....................................................................................................................................412 4.9 Additional cab equipment...................................................................................................................................................413 4.9.1 Using the horn.......................................................................................................................................................413 4.9.2 Operating the safety lever...........................................................................................................................................413 4.9.3 Operating the radio..................................................................................................................................................414 4.9.4 Using the ashtray....................................................................................................................................................415 4.9.5 Using the cigarette lighter..........................................................................................................................................416 4.10 Central lubrication*......................................................................................................................................................417 4.10.1 Set lubrication time................................................................................................................................................417 4.10.2 Set pause time......................................................................................................................................................417 4.10.3 Interim lubrication.................................................................................................................................................417 4.11 Mode......................................................................................................................................................................418 4.11.1 Switching off assembly mode.........................................................................................................................................418 4.11.2 Selecting the mode..................................................................................................................................................418 4.12 Programming the setup.....................................................................................................................................................420 4.12.1 Calling up the setup screen.........................................................................................................................................420 4.12.2 Selecting and changing settings.....................................................................................................................................420 4.12.3 Calculating the entered setup.......................................................................................................................................421 4.12.4 Exiting the setup screen............................................................................................................................................421 4.13 Load moment limiter (LML).................................................................................................................................................422 4.13.1 General.............................................................................................................................................................422 4.13.2 Load moment limiter self-lock.......................................................................................................................................424 4.13.3 Load moment limiter shut-down.......................................................................................................................................426 4.14 Calculating load charts online............................................................................................................................................428 4.14.1 Calculating load chart..............................................................................................................................................428 4.15 Set the load capacity display to zero (taring)............................................................................................................................429 4.15.1 Setting the load display of winch1 or winch2 to zero................................................................................................................429 4.16 Crawler...................................................................................................................................................................430 4.16.1 Setting the crawler speed*..........................................................................................................................................430 4.16.2 Operating the crawler...............................................................................................................................................430 4.16.3 Locking or unlocking the crawler....................................................................................................................................434 4.17 Swing.....................................................................................................................................................................436 4.17.1 Setting the swing speed.............................................................................................................................................436 4.17.2 Turning swing free-wheel on or off..................................................................................................................................436 4.17.3 Operating the swing.................................................................................................................................................438 4.17.4 Locking or unlocking the swing......................................................................................................................................439 4.18 Main boom.................................................................................................................................................................440 4.18.1 Selecting the speed level of boom adjustment........................................................................................................................440 4.18.2 Operating the main boom.............................................................................................................................................440 4.18.3 Locking or unlocking the boom adjustment............................................................................................................................444 4.19 Winch1/winch2.............................................................................................................................................................445 4.19.1 Operating winch1....................................................................................................................................................445 4.19.2 Operating winch2....................................................................................................................................................447 4.19.3 Locking or unlocking winch1/winch2..................................................................................................................................449 4.20 Free-fall mode*...........................................................................................................................................................450 4.20.1 Activating free-fall mode...........................................................................................................................................450 4.20.2 Selecting free-fall mode............................................................................................................................................451 4.20.3 Operating free-fall mode............................................................................................................................................451 4.20.4 Deactivating free-fall mode.........................................................................................................................................454 4.21 Winch synchronization*....................................................................................................................................................455 4.21.1 Activating winch synchronization....................................................................................................................................455 4.21.2 Operating the winch synchronization.................................................................................................................................456 4.21.3 Deactivating winch synchronization..................................................................................................................................458 4.22 Grab mode*................................................................................................................................................................459 4.22.1 Turning grab mode on or off.........................................................................................................................................459 4.22.2 Operating grab mode.................................................................................................................................................460 4.23 Hammer mode...............................................................................................................................................................463 4.23.1 Selecting hammer mode...............................................................................................................................................463 4.23.2 Saving hammer mode..................................................................................................................................................463 4.23.3 Adjusting the hammer................................................................................................................................................464 4.23.4 Activating the hammer...............................................................................................................................................465 4.23.5 Adjusting the delivery rate.........................................................................................................................................466 4.23.6 Deactivating the hammer.............................................................................................................................................466 4.24 Interlock control.........................................................................................................................................................467 4.24.1 Activating the interlock control....................................................................................................................................467 4.24.2 Operating the interlock control.....................................................................................................................................467 4.24.3 Deactivating the interlock control..................................................................................................................................468 4.25 Piling control*...........................................................................................................................................................469 4.25.1 Selecting the piling control........................................................................................................................................469 4.25.2 Saving the piling control...........................................................................................................................................470 4.25.3 Selecting piling control winch......................................................................................................................................470 4.25.4 Setting the piling control..........................................................................................................................................471 4.25.5 Activating the piling control.......................................................................................................................................471 4.25.6 Deactivating the piling control.....................................................................................................................................472 4.26 Vibrator mode*............................................................................................................................................................474 4.26.1 Selecting vibrator mode.............................................................................................................................................474 4.26.2 Saving vibrator mode................................................................................................................................................474 4.26.3 Setting the vibrator................................................................................................................................................475 4.26.4 Closing the clamp...................................................................................................................................................476 4.26.5 Activating the vibrator.............................................................................................................................................477 4.26.6 Adjusting the delivery rate.........................................................................................................................................477 4.26.7 Adjusting the eccentric.............................................................................................................................................478 4.26.8 Deactivating the vibrator...........................................................................................................................................478 4.26.9 Opening the clamp...................................................................................................................................................478 4.27 Lowering control..........................................................................................................................................................480 4.27.1 Activating the lowering control.....................................................................................................................................480 4.27.2 Operating the lowering control......................................................................................................................................480 4.27.3 Deactivating the lowering control...................................................................................................................................482 4.28 Casing oscillator*........................................................................................................................................................483 4.28.1 Connecting the casing oscillator....................................................................................................................................483 4.28.2 Activating and deactivating the casing oscillator - standard mode (without ecological control*).....................................................................484 4.28.3 Activating and deactivating the casing oscillator - standard mode (with ecological control*)........................................................................484 4.28.4 Activating and deactivating the casing oscillator - ecological mode (with ecological control*)......................................................................484 4.28.5 Adjusting the casing oscillator.....................................................................................................................................485 4.29 Working range limitation for main boom and jib............................................................................................................................486 4.29.1 Operating the edge limitation.......................................................................................................................................486 4.29.2 Operating the sector limitation.....................................................................................................................................489 4.29.3 Operating the radius limitation.....................................................................................................................................491 4.29.4 Operating the swing limitation......................................................................................................................................494 4.29.5 Cancelling the stop after crawler operation.........................................................................................................................494 4.30 Rope reeving winch........................................................................................................................................................495 4.30.1 Setting the rope reeving winch to free-wheel........................................................................................................................495 4.30.2 Deactivating rope reeving winch free-fall...........................................................................................................................496 4.30.3 Reeving the rope of the rope reeving winch..........................................................................................................................496 4.31 Tagline winch*............................................................................................................................................................497 4.31.1 Putting the tagline winch into operation............................................................................................................................497 4.31.2 Activating/deactivating the tagline winch...........................................................................................................................498 4.31.3 Setting the constant pull of the tagline winch......................................................................................................................499 4.31.4 Setting the pull force of the tagline winch.........................................................................................................................499 4.31.5 Activating/deactivating maximum pull force of tagline winch.........................................................................................................500 4.31.6 Activating/deactivating tagline winch free-wheel....................................................................................................................500 4.31.7 Decommissioning the tagline winch...................................................................................................................................501 4.32 Radio remote control*.....................................................................................................................................................502 4.32.1 rechargeable battery................................................................................................................................................502 4.32.2 battery charger.....................................................................................................................................................502 4.32.3 Starting the machine with the radio remote control..................................................................................................................503 4.33 Constant pull winch1 and winch2...........................................................................................................................................510 4.33.1 Operating constant pull.............................................................................................................................................510 4.34 Filling machine with fuel.................................................................................................................................................512 4.34.1 Filling the fuel tank...............................................................................................................................................512 4.34.2 Fuelling up with urea solution......................................................................................................................................514 4.35 Inclination display.......................................................................................................................................................515 4.35.1 Operating the inclinometer..........................................................................................................................................515 4.36 Rope measuring system*....................................................................................................................................................516 4.36.1 Initializing the rope measuring system..............................................................................................................................516 4.36.2 Programming layer change............................................................................................................................................516 4.37 Emergency stop............................................................................................................................................................518 4.37.1 Using emergency stop................................................................................................................................................518 4.38 Shutdown..................................................................................................................................................................519 4.38.1 Short work interruption.............................................................................................................................................519 4.38.2 Long work interruption..............................................................................................................................................520 4.39 Emergency control system*.................................................................................................................................................521 4.39.1 Operating the emergency control system..............................................................................................................................521 5 Operational faults, diagnosis....................................................................................................................................................525 5.1 Malfunctions...............................................................................................................................................................525 5.1.1 Identifying faults...................................................................................................................................................525 5.1.2 Error displays on monitor............................................................................................................................................525 5.1.3 Troubleshooting......................................................................................................................................................528 5.2 Litronic testing system....................................................................................................................................................530 5.2.1 Litronic testing system overview.....................................................................................................................................530 5.2.2 Screen pages.........................................................................................................................................................531 5.2.3 Starting the Litronic® testing system................................................................................................................................538 5.3 Fuses......................................................................................................................................................................539 5.3.1 Checking the fuses...................................................................................................................................................539 5.3.2 Replacing fuses......................................................................................................................................................540 6 Operational planning.............................................................................................................................................................543 6.1 Tools required.............................................................................................................................................................543 6.1.1 Assembling the machine with the self-assembly system.................................................................................................................543 6.1.2 Assembling the machine without the self-assembly system..............................................................................................................544 6.2 Positioning the hook or pulley block.......................................................................................................................................545 6.3 Restrictions due to wind...................................................................................................................................................546 6.3.1 Reducing the load....................................................................................................................................................546 6.3.2 Laying down the boom.................................................................................................................................................546 6.4 Rigging equipment and/or sling gear........................................................................................................................................547 7 Assembly and dismantling.........................................................................................................................................................551 7.1 Explanation of symbols used................................................................................................................................................551 7.2 Implementation instructions for assembly and disassembly...................................................................................................................552 7.3 Locking elements - overview................................................................................................................................................553 7.3.1 Split pin............................................................................................................................................................553 7.3.2 Linchpin.............................................................................................................................................................554 7.3.3 Spring cotter pin....................................................................................................................................................555 7.3.4 Safety pin...........................................................................................................................................................556 7.3.5 Locking washers......................................................................................................................................................558 7.4 Assembling the basic machine...............................................................................................................................................559 7.4.1 Explanations.........................................................................................................................................................559 7.4.2 Moving cabin platforms* into working position........................................................................................................................559 7.4.3 Mounting the platforms on the uppercarriage..........................................................................................................................564 7.4.4 Mounting the ladder on the uppercarriage.............................................................................................................................565 7.4.5 Mounting the uppercarriage railing...................................................................................................................................566 7.4.6 Fitting the exhaust pipe.............................................................................................................................................570 7.4.7 Checking the position of the bypass plug.............................................................................................................................573 7.4.8 Putting the machine into operation...................................................................................................................................574 7.4.9 Switching on assembly mode functions.................................................................................................................................574 7.4.10 Switching on cylinder adjustment functions..........................................................................................................................575 7.4.11 Extend the tilting back support cylinders...........................................................................................................................575 7.4.12 Remove round sling between boom base section and A-frame 1..........................................................................................................575 7.4.13 Unloading the machine...............................................................................................................................................575 7.4.14 Erecting A-frame 1..................................................................................................................................................582 7.4.15 Loosen the assembly cylinder from the main boom base section........................................................................................................584 7.4.16 Attaching the crawler side frame....................................................................................................................................587 7.4.17 Unfolding steps from transport position.............................................................................................................................603 7.4.18 Move the jack into the transport position...........................................................................................................................604 7.4.19 Using the machine as assembly crane.................................................................................................................................605 7.4.20 Attach the carbody counterweight....................................................................................................................................607 7.4.21 Fitting the rear counterweight......................................................................................................................................611 7.5 Main boom 1313.24..........................................................................................................................................................621 7.5.1 Configuration of main boom...........................................................................................................................................621 7.5.2 Overview of main boom 1313.24 pendant ropes..........................................................................................................................622 7.5.3 Reeving diagram lifting gear utilization.............................................................................................................................623 7.5.4 Reeving diagram grab mode............................................................................................................................................625 7.6 Main boom 1311.22..........................................................................................................................................................627 7.6.1 Configuration of main boom...........................................................................................................................................627 7.6.2 Lengths of mid-point suspensions on main boom 1311.22................................................................................................................628 7.6.3 Overview of main boom 1311.22 pendant ropes..........................................................................................................................629 7.6.4 Overview of main boom 1311.22 CF pendant straps......................................................................................................................631 7.6.5 Reeving diagram lifting gear utilization.............................................................................................................................632 7.6.6 Reeving diagram grab mode............................................................................................................................................635 7.6.7 Reeving diagram dragline bucket mode.................................................................................................................................636 7.7 Assembling the main boom...................................................................................................................................................638 7.7.1 Explanations.........................................................................................................................................................638 7.7.2 Programming the setup................................................................................................................................................638 7.7.3 Unloading and positioning the main boom components...................................................................................................................638 7.7.4 Bolting the main boom head to the main boom sections.................................................................................................................639 7.7.5 Installing the hoist rope tagline....................................................................................................................................641 7.7.6 Installing the hoist rope guide*.....................................................................................................................................642 7.7.7 Pinning the pendant ropes............................................................................................................................................643 7.7.8 Installing the mid-point suspension..................................................................................................................................643 7.7.9 Bolting the main boom base section to the main boom..................................................................................................................645 7.7.10 Pinning the equalizer on A-frame1 to the main boom pendant ropes....................................................................................................647 7.7.11 Installing the auxiliary jib (25 t (55,115 lb)) on the main boom head...............................................................................................647 7.7.12 Connect the electric cables.........................................................................................................................................652 7.7.13 Fitting the anemometer..............................................................................................................................................652 7.7.14 Rope reeving........................................................................................................................................................654 7.7.15 Installing the rope fixing point....................................................................................................................................654 7.7.16 Installing the hoist limit switch...................................................................................................................................656 7.7.17 Bypassing unused hoist limit switches...............................................................................................................................659 7.7.18 Erecting the main boom..............................................................................................................................................660 7.7.19 Switching off assembly mode functions...............................................................................................................................662 7.7.20 Checking the main boom limit switch plate for proper adjustment.....................................................................................................663 7.8 Fixed jib 0806.............................................................................................................................................................665 7.8.1 Configuration of jib.................................................................................................................................................665 7.8.2 Lengths of mid-point suspensions on fixed jib 0806...................................................................................................................665 7.8.3 Configuration of main boom...........................................................................................................................................666 7.8.4 Overview of pendant straps on 0806 fixed jib.........................................................................................................................666 7.8.5 Run of the rope with two ropes passing over jib head 0806............................................................................................................668 7.8.6 0806 jib head rope reeving systems (load position 1).................................................................................................................669 7.8.7 1311 boom head section rope reeving systems (load position 2)........................................................................................................670 7.9 Assembling the fixed jib...................................................................................................................................................673 7.9.1 Notes................................................................................................................................................................673 7.9.2 Programming the setup................................................................................................................................................673 7.9.3 Unloading and positioning the jib components.........................................................................................................................673 7.9.4 Bolting the jib head section to the jib sections.....................................................................................................................674 7.9.5 Attaching the jib base section to the main boom head.................................................................................................................676 7.9.6 Pinning the jib to the jib base section..............................................................................................................................682 7.9.7 Installing the mid-point suspensions (jib 0806)......................................................................................................................682 7.9.8 Pinning the pendant straps...........................................................................................................................................685 7.9.9 Attaching the main boom (self-assembly system).......................................................................................................................685 7.9.10 Pinning the A-frame 2 equaliser to the main boom....................................................................................................................686 7.9.11 Connect the electric cables.........................................................................................................................................687 7.9.12 Fitting the anemometer..............................................................................................................................................688 7.9.13 Reeving the rope....................................................................................................................................................690 7.9.14 Installing the rope fixing point....................................................................................................................................699 7.9.15 Installing the hoist limit switch weight............................................................................................................................700 7.9.16 Bypass unused hoist limit switches..................................................................................................................................703 7.9.17 Erecting a main boom + fixed jib....................................................................................................................................704 7.9.18 Switching off assembly mode functions...............................................................................................................................707 7.10 Adjusting the track.......................................................................................................................................................708 7.10.1 Changing from wide track to narrow track............................................................................................................................708 7.10.2 Changing from narrow track to wide track............................................................................................................................713 7.11 Break-in protection*......................................................................................................................................................714 7.11.1 Fitting the break-in protection.....................................................................................................................................714 7.12 Assembling the machine without a self-assembly system.....................................................................................................................715 7.12.1 Specific procedure when no jacks are available......................................................................................................................715 7.12.2 Specific procedure with no counterweight hoisting cylinder..........................................................................................................715 7.12.3 Specific procedure with no assembly cylinder........................................................................................................................717 7.13 Disassembling the main boom...............................................................................................................................................718 7.13.1 Brief summary.......................................................................................................................................................718 7.14 Disassembling the basic machine...........................................................................................................................................721 7.14.1 Brief summary.......................................................................................................................................................721 8 Transport........................................................................................................................................................................725 8.1 Loading the basic machine with an assist crane.............................................................................................................................725 8.1.1 Loading the basic machine with crawler side frame, carbody counterweight and rear counterweight 17.3 t (38,139 lb)...................................................725 8.1.2 Loading the basic machine with crawler side frame, without carbody counterweight and rear counterweight..............................................................727 8.1.3 Loading the basic machine without crawler side frame, carbody counterweight and rear counterweight...................................................................730 8.2 Transporting the basic machine with crawler side frame with a transport vehicle............................................................................................733 8.3 Transporting the basic machine with crawler side frame with a transport vehicle............................................................................................736 8.4 Transporting the basic machine without crawler side frame with a transport vehicle.........................................................................................739 8.5 Transporting the boom sections.............................................................................................................................................742 8.5.1 Adjusting and mounting the transport brackets for steel pendant straps...............................................................................................742 8.5.2 Installing transport brackets for CF pendant straps..................................................................................................................742 8.5.3 Inserting and securing pendant straps in transport bracket...........................................................................................................744 9 Maintenance......................................................................................................................................................................749 9.1 Maintenance and inspection schedule........................................................................................................................................749 9.2 Lubricants and consumables.................................................................................................................................................763 9.2.1 Lubrication chart....................................................................................................................................................764 9.2.2 Filling capacity table...............................................................................................................................................766 9.2.3 Lubrication chart....................................................................................................................................................767 9.2.4 Diesel engine lubricating oil........................................................................................................................................770 9.2.5 Fuel.................................................................................................................................................................771 9.2.6 Urea solution........................................................................................................................................................771 9.2.7 Diesel engine coolant................................................................................................................................................771 9.2.8 Hydraulic oil........................................................................................................................................................771 9.2.9 Preservation medium (anti-corrosion coating).........................................................................................................................772 9.2.10 Liebherr oil diagnosis system.......................................................................................................................................774 9.3 Implementation instructions for the maintenance............................................................................................................................777 9.4 Air filter system..........................................................................................................................................................778 9.4.1 Checking the negative pressure indicator.............................................................................................................................778 9.4.2 Emptying the dust collection container...............................................................................................................................779 9.4.3 Replacing filter elements............................................................................................................................................779 9.5 Distribution gearbox.......................................................................................................................................................781 9.5.1 Checking the gearbox oil level.......................................................................................................................................781 9.5.2 Topping up gearbox oil...............................................................................................................................................782 9.5.3 Checking the venting valve...........................................................................................................................................783 9.6 Swing......................................................................................................................................................................784 9.6.1 Checking the gearbox oil level.......................................................................................................................................784 9.6.2 Topping up the gearbox oil...........................................................................................................................................784 9.7 Swing connection...........................................................................................................................................................786 9.7.1 Lubricating external teeth...........................................................................................................................................786 9.7.2 Lubricating the bearing races via the central lubrication point......................................................................................................786 9.8 Winch 1/Winch 2............................................................................................................................................................788 9.8.1 Checking the gearbox oil level.......................................................................................................................................788 9.8.2 Topping up the gearbox oil...........................................................................................................................................789 9.8.3 Checking the rope end fastening for tight fit........................................................................................................................789 9.9 Boom luffing winches.......................................................................................................................................................790 9.9.1 Checking the gearbox oil level.......................................................................................................................................790 9.9.2 Topping up gearbox oil...............................................................................................................................................791 9.9.3 Lubricating counter bearings.........................................................................................................................................791 9.9.4 Checking the rope end fastening for tight fit........................................................................................................................792 9.10 Rope reeving winch........................................................................................................................................................793 9.10.1 Lubricating the counter bearing.....................................................................................................................................793 9.10.2 Checking the rope end fastening for tight fit.......................................................................................................................793 9.11 Tagline winch.............................................................................................................................................................794 9.11.1 Checking the gearbox oil level......................................................................................................................................794 9.11.2 Topping up gearbox oil..............................................................................................................................................795 9.11.3 Check fixed-caliper disk brake for damage...........................................................................................................................795 9.11.4 Lubricate rope guide on main boom base section and check pulleys for damage.........................................................................................796 9.11.5 Checking the rope end fastening for tight fit.......................................................................................................................796 9.12 Crawler...................................................................................................................................................................797 9.12.1 Checking the gearbox oil level......................................................................................................................................797 9.12.2 Checking the gearbox and hydraulic screw connections for leaks......................................................................................................798 9.12.3 Cleaning the crawler................................................................................................................................................798 9.12.4 Checking locking screws of struts on crawler side frames for tight fit on extendable undercarriages.................................................................798 9.12.5 Checking the chain tension..........................................................................................................................................800 9.12.6 Tightening the base plate screws....................................................................................................................................803 9.12.7 Checking screws with track pads.....................................................................................................................................805 9.13 Lifting device............................................................................................................................................................806 9.13.1 Check transport lashing and round slings for wear (according to EN 1492-2)..........................................................................................806 9.13.2 Check the round steel chains for wear and damage....................................................................................................................806 9.14 Hook/pulley block.........................................................................................................................................................807 9.14.1 Checking all hooks/pulley blocks for damage, wear, corrosion and widening of the hook aperture......................................................................807 9.14.2 Hooks (without rollers): lubricate the swivel.......................................................................................................................807 9.14.3 Pulley blocks (with rollers): lubricate the bearings and axles......................................................................................................807 9.14.4 Check that the safety catch is present and working properly.........................................................................................................808 9.15 Hydraulic system..........................................................................................................................................................809 9.15.1 Check the hydraulic system for leaks................................................................................................................................809 9.16 Hydraulic oil tank........................................................................................................................................................810 9.16.1 Checking the level in the hydraulic oil tank using the sight glasses................................................................................................810 9.16.2 Carrying out a hydraulic oil analysis...............................................................................................................................810 9.16.3 Filling with hydraulic oil..........................................................................................................................................811 9.16.4 Draining the hydraulic oil..........................................................................................................................................812 9.16.5 Cleaning the magnetic rod in the return filter......................................................................................................................812 9.17 Hydraulic oil filter......................................................................................................................................................815 9.17.1 Exchanging the hydraulic oil filter.................................................................................................................................815 9.18 Hydraulic cylinders.......................................................................................................................................................817 9.18.1 Check that the hydraulic cylinder fits properly and does not leak...................................................................................................817 9.18.2 Protecting the piston rods of the hydraulic cylinders from corrosion................................................................................................817 9.18.3 Preserving the piston rods of the hydraulic cylinders in case of longer periods of non-use..........................................................................817 9.19 Bypass filter system......................................................................................................................................................818 9.19.1 Checking the bypass filter system...................................................................................................................................818 9.19.2 Changing the filter elements........................................................................................................................................818 9.20 Electrical system.........................................................................................................................................................821 9.20.1 Checking cable ducts and cable connections for chafing..............................................................................................................821 9.21 Batteries.................................................................................................................................................................822 9.21.1 Checking the fluid level in the cells...............................................................................................................................822 9.21.2 Checking the battery fluid..........................................................................................................................................822 9.21.3 Exchanging the fuses on the battery.................................................................................................................................823 9.22 Lighting..................................................................................................................................................................824 9.22.1 Checking that the cabin lighting, floodlights and auxiliary floodlights are working properly........................................................................824 9.22.2 Changing the cab lamp light bulb....................................................................................................................................824 9.22.3 Changing the bulbs of floodlights on the cabin and on the uppercarriage.............................................................................................824 9.22.4 Changing the bulbs of search floodlights............................................................................................................................827 9.22.5 Changing the bulbs of floodlights on main boom base section.........................................................................................................828 9.22.6 Exchanging the bulbs of floodlights on main boom or jib head........................................................................................................831 9.23 Limit switches............................................................................................................................................................834 9.23.1 Checking hoist limit switches, boom limit switches and, if necessary, limit switches of the piling and drilling rig to ensure they are working correctly............834 9.24 Mechanical inclinometer...................................................................................................................................................835 9.24.1 Checking that the mechanical inclinometer is working properly.......................................................................................................835 9.25 Emergency stop............................................................................................................................................................836 9.25.1 Checking the emergency stop.........................................................................................................................................836 9.26 Fire extinguishers........................................................................................................................................................837 9.26.1 Checking the seals and inspection dates on the fire extinguishers...................................................................................................837 9.27 Personal protective equipment.............................................................................................................................................838 9.27.1 Checking personal protective gear...................................................................................................................................838 9.28 Safety signs..............................................................................................................................................................839 9.28.1 Checking that all required safety labels are mounted on the machine and are legible.................................................................................839 9.29 Steel structure...........................................................................................................................................................840 9.29.1 Checking the machine steel structure for damage, cracks.............................................................................................................840 9.29.2 Repairs on the steel structure......................................................................................................................................841 9.30 Main boom.................................................................................................................................................................843 9.30.1 Checking main boom base section and main boom sections for damage and wear..........................................................................................843 9.30.2 Boom base section: checking that the knuckle pins and locking elements fit tightly..................................................................................844 9.30.3 Boom base section: lubricating knuckle pins.........................................................................................................................844 9.30.4 Main boom base section or A-frame1: Checking the function of the mechanical boom angle indicator....................................................................846 9.30.5 Checking the anemometer, hoist limit switch and limit switch of the jib tilting-back supports for tight fit and function............................................847 9.30.6 Checking the auxiliary jib for function and damage..................................................................................................................848 9.31 Jib.......................................................................................................................................................................849 9.31.1 Checking the jib base section and jib sections for damage and wear..................................................................................................849 9.31.2 Checking the anemometer and hoist limit switch for function and tight fit...........................................................................................849 9.32 A-frame1..................................................................................................................................................................851 9.32.1 Checking A-frame 1..................................................................................................................................................851 9.32.2 Lubricating the bearings on A-frame 1...............................................................................................................................851 9.33 Carbon-fibre pendant straps...............................................................................................................................................853 9.33.1 Check CF pendant straps and pins for damage and wear and check that locking springs and cotter pins are present.....................................................854 9.33.2 Lubricating the bushes of the CF pendant straps and pins............................................................................................................856 9.33.3 Checking the connecting links of the CF pendant straps for damage, cracks and plastic deformation...................................................................856 9.33.4 Lubricating connecting links........................................................................................................................................857 9.34 Counterweight.............................................................................................................................................................858 9.34.1 Checking the screws of the rear counterweight tie-down for tight fit (with exception of LR 1001.xx.xx)..............................................................858 9.35 Lubrication system........................................................................................................................................................859 9.35.1 Checking the operation of the central lubrication for the swing ring tooth flanks...................................................................................859 9.35.2 Checking the operation of the central lubrication for the swing ring bearing........................................................................................860 9.35.3 Checking the fill level of the lubrication pumps....................................................................................................................860 9.35.4 Checking the time intervals of the lubrication pumps................................................................................................................861 9.35.5 Checking the lubrication points.....................................................................................................................................861 9.36 Ropes.....................................................................................................................................................................862 9.36.1 Check ropes for wear, tight fit and lubrication.....................................................................................................................863 9.36.2 Selecting a rope....................................................................................................................................................872 9.36.3 Storing ropes.......................................................................................................................................................876 9.36.4 Transporting ropes..................................................................................................................................................876 9.36.5 Winding ropes.......................................................................................................................................................877 9.36.6 Luffing ropes.......................................................................................................................................................879 9.36.7 Putting down the rope of winch1 and winch2 with installed main boom.................................................................................................880 9.37 rope drive................................................................................................................................................................888 9.37.1 Checking the rope drive.............................................................................................................................................888 9.38 Rope pulleys..............................................................................................................................................................890 9.38.1 Checking all pulleys for ease of movement, signs of wear and damage.................................................................................................890 9.38.2 Lubricating the pulley bearings.....................................................................................................................................892 9.38.3 Checking the bearing for proper seating and position................................................................................................................892 9.38.4 Cleaning plastic pulleys............................................................................................................................................893 9.38.5 Checking rope pulley for tight fit..................................................................................................................................893 9.39 Rope suspension and rope fixation.........................................................................................................................................894 9.39.1 Checking the rope suspensions (rope clamps) for wire breaks.........................................................................................................894 9.39.2 Checking the pocket locks...........................................................................................................................................895 9.39.3 Checking the rope end fittings for cracks...........................................................................................................................895 9.39.4 Checking the rope fixing point......................................................................................................................................896 9.39.5 Checking the thimble connection.....................................................................................................................................897 9.40 Cab.......................................................................................................................................................................898 9.40.1 Check the windows of the cab for damage.............................................................................................................................898 9.40.2 Checking that the cab door and the door lock work properly..........................................................................................................898 9.40.3 Changing the windscreen wipers......................................................................................................................................898 9.40.4 Filling the windscreen cleaning system..............................................................................................................................899 9.40.5 Checking the outside and inside mirrors for damage..................................................................................................................900 9.40.6 Checking the operation of the hydraulic cab tilting device and for damage...........................................................................................900 9.40.7 Checking the operation of the hydraulic cab elevation (system)......................................................................................................901 9.41 Operator`s seat...........................................................................................................................................................902 9.41.1 Checking that the driver's seat works properly......................................................................................................................902 9.42 Heating/ventilation/air conditioning/auxiliary heating system.............................................................................................................903 9.42.1 Changing the cabin air filter.......................................................................................................................................903 9.42.2 Activating air conditioning system every month......................................................................................................................903 9.43 Auxiliary heating*........................................................................................................................................................905 9.43.1 Activating the auxiliary heating every month........................................................................................................................905 9.43.2 Replacing the filter insert prior to the start of the heating period................................................................................................905 9.44 Hoses, cables.............................................................................................................................................................907 9.44.1 Check hose winches, collecting trays, cable winches, hose guides, cable ducts, rope pulley cables, and hose rolls with scraper for damage and correct attachment....907 9.44.2 Check cable drum and hose drums on boom head for ease of movement...................................................................................................907 9.44.3 Grease hose winch bearing at the central lubrication point..........................................................................................................907 9.44.4 Hose winch drive: Check oil level...................................................................................................................................907 9.45 Gab rope guide............................................................................................................................................................908 9.45.1 Lubricate grab rope guide...........................................................................................................................................908 9.45.2 Check grab rope guide for wear and damage...........................................................................................................................908 9.46 Vibrator cooling..........................................................................................................................................................909 9.46.1 Checking the vibrator cooling for correct function..................................................................................................................909 9.47 Compressor*...............................................................................................................................................................910 9.47.1 Checking the oil level and draining condensate from the air container...............................................................................................910 9.48 Machine care..............................................................................................................................................................911 9.48.1 Cleaning the machine................................................................................................................................................911 9.48.2 Preserving the machine..............................................................................................................................................912 Index..............................................................................................................................................................................925 Leere Seite............................................................................................................................................................................ 4
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