Liebherr Articulated Truck TA230 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr Articulated Truck TA230 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages :266
Downloadable : Yes
File Type : PDF
Size: 50.1 MB
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TABLE OF CONTENTS:
Liebherr Articulated Truck TA230 Operator’s Manual – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 General overview 17
1.1.2 Front truck 18
1.2 Technical data 19
1.2.1 Vibrations 19
1.2.2 CO2 emissions of diesel engine 19
1.2.3 Sound level 21
1.2.4 Specifications 22
2 Safety warnings 23
2.1 lnformation on these instructions 23
2.1.1 Representation of warning messages 23
2.1.2 Graphic symbols in these instructions 23
2.2 lntended use 24
2.2.1 Laws, rules, guidelines and safety regulations 24
2.2.2 lntended use 24
2.2.3 Foreseeable misuse 25
2.2.4 Operating conditions 25
2.2.5 Disposal 26
2.3 Description of staff 27
2.3.1 Personal protective equipment 27
2.3.7 Refrigeration technician 31
2.3.8 Spotter 31
2.4 Signs on the machine 32
2.4.1 Location of signs 32
2.4.2 Safety signs and information signs 34
2.4.3 ldentification plate 43
2.5 Protective devices on the machine 43
2.5.1 Operator’s cab 43
2.5.2 Roll over protective structure (ROPS) 44
2.5.3 Falling object protective structures (FOPS and FGPS) 44
2.6 Emergency equipment on the machine 45
2.6.1 Emergency exit (standard) 45
2.6.2 Fire extinguisher (option) 45
2.6.3 Emergency command devices of machine 45
2.6.4 Emergency stop function of machine 46
2.7 Safe operation 46
2.7.1 lntoxicants 46
2.7.2 Dangerous fuels and operating fluids 46
2.7.3 Transporting machine 47
2.7.4 Access to machine 47
2.7.5 Machine danger zone 48
2.7.6 Visibility 48
2.7.7 Protection against vibration 49
2.7.8 Operation of machine 49
2.8 Safe maintenance 52
2.8.1 Spare parts 52
2.8.2 Heavy parts 52
2.8.3 Regular checks 52
2.9 Modifications to the machine 53
2.9.1 Modifications, add-ons and retrofittings 53
3.1.3 Contrai unit B 57
3.1.4 Symbols on contrai description sticker 58
copyright© Liebherr-Hydraulikbagger GmbH 2020
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Operator’s manual Contents
3.2 Display 59
3.2.1 Display 59
3.2.2 Status symbols 60
3.2.3 Start page menu 64
3.2.4 Camera menu 65
3.2.5 Air conditioning 66
3.2.6 Operating status menu 67
3.2.7 Diesel particulate filter submenu 68
3.2.8 System settings menu 69
3.2.9 Operating hour meter submenu 70
3.2.10 Radio remote control submenu 70
3.2.11 Display brightness and display volume submenu 71
3.2.12 Function settings menu 72
3.2.13 Central lubrication system submenu (option) 72
3.2.14 lnformation menu 73
3.2.15 Fuel consumption submenu 74
3.2.16 Service codes menu 74
3.3 Control 76
3.3.1 Battery main switch 76
3.3.2 Entering and exiting machine 77
3.3.3 Step lighting (option) 78
3.3.4 Emergency exit 78
3.3.5 Fire extinguisher 79
3.3.6 Operator’s seat 80
3.3.7 lnstructor seat 86
3.3.8 Safety belt 86
3.3.9 Steering wheel 87
3.3.10 lgnition key 87
3.3.16 Beacon 94
3.3.17 Windscreen wipers 95
copyright© Liebherr-Hydraulikbagger GmbH 2020
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Contents Operator’s manual
3.3.18 Windscreen washer system 95
3.3.19 Auxiliary heater (option) 96
3.3.20 LiDAT (option) 96
3.4 Operation 97
3.4.1 lnspection tour before commissioning 97
3.4.2 Refuelling 98
3.4.3 Filling with diesel exhaust fluid 99
3.4.4 Starting diesel engine 100
3.4.5 Bringing machine to operating temperature 100
3.4.6 After starting 101
3.4.7 Shutting off diesel engine 101
3.4.8 Shutting off machine in an emergency 102
3.4.9 Travelling and braking 103
3.4.10 Differential lock 107
3.4.11 Raising and lowering dump box 108
3.5 General working methods 111
3.5.1 Working without damaging the machine 111
3.5.2 Travelling at operating location 111
3.5.3 Travelling on slopes 112
3.5.4 Working in water 114
3.5.5 Loading dump box 114
3.5.6 Unloading dump box 115
3.5.7 Use of banksmen 115
3.6 Parking machine 117
3.7 Transport 118
3.7.1 Preparatory work 118
3.7.2 Driving machine onto low-loader 118
3.7.3 Tying down machine 119
copyright© Liebherr-Hydraulikbagger GmbH 2020
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Operator’s manual Contents
4 Malfunctions 129
4.1 Service code tables 129
4.1.1 Warning lights and acoustic warnings 129
4.2 Fault – Cause – Remedy 134
4.2.1 Diesel engine and fuel system 134
4.2.2 Braking 137
4.2.3 Electrical system 137
4.2.4 Heating, ventilation and air conditioning unit 138
4.3 Problem remedy 139
4.3.1 Fuses and relays in front truck 139
4.3.2 Fuses and relays in operator’s platform 143
5 Maintenance 149
5.1 lnspection and maintenance schedule 149
5.2 Filling quantities and lubrication chart 154
5.2.1 Filling quantities 154
5.2.2 Lubrication chart 155
5.3 Fuels, lubricants and operating fluids 157
5.3.1 General information about lubricants and fuels 157
5.3.2 Diesel fuels 157
5.3.3 Diesel exhaust fluids 158
5.3.4 Engine oils 159
5.3.5 Refrigerant 160
5.3.6 Coolant 161
5.3.7 Hydraulic oils 162
5.3.8 Axle oils 164
5.3.9 Automatic transmission oils 164
5.3.10 Greases 165
I …J 5.4.2 Articulated joint lock 168
5.5 Access points for maintenance work 170
5.5.1 Access points for drive group and lubrication system 170
copyright© Liebherr-Hydraulikbagger GmbH 2020
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Contents Operator’s manual
5.5.2 Access points for cooling system and working hydraulics 171
5.5.3 Access points for electrical system 172
5.5.4 Access points for drain valves 173
5.5.5 Access points for filters 175
5.5.6 Access points for dump box and rear truck 177
5.5.7 Access points for drain valves 178
5.6 Preparing for maintenance 179
5.6.1 Maintenance procedures 179
5.6.2 Putting machine in maintenance position 181
5.7 General maintenance 183
5.7.1 Welding 183
5.8 Complete machine 184
5.8.1 Checking machine for proper condition and tightness 184
5.8.2 Checking components for cracks 190
5.8.3 Lubricating hinges, locks and gas pressure springs 191
5.8.4 Fuel and operating fluid analysis 192
5.8.5 Filling in sample data sheet 205
5.9 Drive group 211
5.9.1 Diesel engine: Checking oil level 211
5.9.2 Fuel pre-filter: Draining water 212
5.9.3 Draining fuel from filter housing 214
5.9.4 Replacing fuel fine filter 215
5.9.5 Bleeding fuel system 215
5.9.6 Diesel engine air filter: Emptying dust collecting tank 217
5.9.7 Diesel particulate filter: Activating and deactivating regeneration 218
5.9.8 Diesel exhaust fluid tank: Cleaning sieve 224
5.10 Cooling system 226
5.10.1 Checking coolant level 226
5.11.3 Return filter: Checking and cleaning magnetic rod 234
5.12 Electrical system 236
copyright© Liebherr-Hydraulikbagger GmbH 2020
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Operator’s manual Contents
5.12.1 General information 236
5.12.2 Checking lighting 236
5.13 Powershift transmission 238
5.13.1 Powershift transmission: Checking oil level 238
5.14 Axles 240
5.14.1 Tyres: Checking tyre pressure 240
5.14.2 Wheels: Checking mounting of wheel nuts 241
5.15 Working attachment 242
5.15.1 Dump box: Checking bearings and supports 242
5.15.2 Dump box: Checking guide and dirt trap 243
5.15.3 Dump box heating system: Lubricating transfer point 244
5.16 Operator’s cab, heating and air conditioning 245
5.16.1 Filling with windscreen washer fluid 245
5.16.2 Heating: Checking function 245
5.16.3 Auxiliary heater (option): Checking function 247
5.16.4 Switching on air conditioning unit 247
5.16.5 Replacing cab air filter 248
5.17 Lubrication system 250
5.17.1 Lubrication system: Filling with grease 250
5.17.2 Checking lubrication of bearings (grease collar) 251
6 Appendix 253
6.1 lnstructions for option and model variants 253
6.1 Auxiliary heater operator’s manual 253
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