Liebherr A 922 Rail – SV013 Litronic 1509 Wheeled Excavator Operator’s Manual 116860 – PDF DOWNLOAD
FILE DETAILS:
Liebherr A 922 Rail – SV013 Litronic 1509 Wheeled Excavator Operator’s Manual 116860 – PDF DOWNLOAD
Language : English
Pages : 570
Downloadable : Yes
File Type : PDF
Size: 125 MB
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DESCRIPTION:
Liebherr A 922 Rail – SV013 Litronic 1509 Wheeled Excavator Operator’s Manual 116860 – PDF DOWNLOAD
Product ID
Manufacturer : Liebherr-Hydraulikbagger GmbH
Type : A 922 Rail – SV013 Litronic
Type no. : 1509
From Serial no. : 116860
Preface:
- This operator’s manual is intended for you as operator or maintenance staff. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid malfunctions caused by incorrect operation.
- Compliance with the operator’s manual increases the reliability and service life of the machine.
- The operator’s manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operator’s manual before putting into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.
Examples of this work:
The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet.
- If you require further explanations or information, please contact Liebherr customer service. All documentation purchased for this machine (operator’s manual, maintenance manual, spare parts catalogue, … ) is available from MyLiebherr for the entire service life of a machine.
TABLE OF CONTENTS:
Liebherr A 922 Rail – SV013 Litronic 1509 Wheeled Excavator Operator’s Manual 116860 – PDF DOWNLOAD
1 Product description
1.1 Technical description
1.1.1 General overview
1.2 Technical data
1.2.1 Vibration emission
1.2.2 CO2 emissions of diesel engine
1.2.3 Sound level
1.2.4 Specifications
2 Safety warnings
Information on these instructions
2.1.1 Representation of warning messages
2.1.2 Graphic symbols in these instructions
Intended use
2.2.1 Laws, rules, guidelines and safety regulations
2.2.2 Intended use
2.2.3 Foreseeable misuse
2.2.4 Operating conditions
2.2.5 Disposal
Description of staff
2.3.1 Personal protective equipment
2.3.2 Requirements for staff
2.3.3 Operating company
2.3.4 Operator
2.3.5 Maintenance staff
2.3.6 Electrical engineer
2.3.7 Refrigeration technician
2.3.8 Slinger
2.3.9 Spotter
2.4 Signs on the machine 37
2.4.1 Locations of signs 37
2.4.3 Safety signs and information signs 40
2.4.4 Identification tag 54
2.5 Protective devices on the machine 55
2.5.1 Safety lever or folding console 55
2.5.2 Operator’s cab 55
2.5.3 Roll over protective structure (ROPS) 55
2.5.4 Falling object protective structures (FOPS and FGPS) 56
2.6 Emergency equipment on the machine
2.6.1 Emergency exit (standard)
2.6.2 Fire extinguisher (option)
2.6.3 Emergency command devices of machine
2.6.4 Emergency stop function of machine
2.7 Safe operation
2.7.1 Intoxicants
2.7.2 Dangerous fuels and operating fluids
2.7.3 Transporting machine
2.7.4 Access to machine
2.7.5 Machine danger zone
2.7.6 Visibility
2.7.7 Protection against vibration
2.7.8 Operation of machine
2.7.9 Load-lifting work
2.7.10 Demolition work
2.8 Safe maintenance
2.8.1 Spare parts
2.8.2 Heavy parts
2.8.3 Regular checks
2.9 Modifications to the machine
2.9.1 Modifications, add-ons and retrofittings
Control and operation
3.1 Control and operating elements
3.1.1 Overview of operator’s platform
Control unit A 71
Control unit B 72
Control unit C 72
Control unit D 73
Control unit F 73
Further control units 74
Symbols on control description sticker 75
Display 83
Status symbols 84
Start page menu 97
Automatic heating and automatic ventilation 98
Automatic air conditioning 102
Operating status menu 105
Diesel particulate filter submenu (option) 106
Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 107
System settings menu 108
Operating hour meter and odometer submenu 109
Windscreen wiper interval submenu 109
Radio remote control submenu 110
Display brightness submenu 111
Regional settings and system parameters submenu 111
Unit selection submenu 112
System diagnosis submenu 112
Time zone submenu 113
Time format and date format submenu 113
Language selection submenu 114
Electrical outputs submenu 114
Electrical inputs submenu 115
Function settings menu 116
Central lubrication system submenu (option) 117
Maintenance submenu 118
SF submenu 119
User profile submenu 121
3.2.27 Workspace limitation submenu 122
3.2.28 Comfort slewing brake submenu (option) 123
3.2.29 Bleeding hydraulic circuit submenu 123
3.2.30 Contact pressure submenu 124
3.2.31 Information menu 124
3.2.32 Operating time submenu 125
3.2.33 Fuel consumption submenu 126
3.2.34 Key assignment submenu 127
3.2.35 Rail operation odometer submenu 127
3.2.36 Road travel position submenu 127
3.2.37 Tool Control menu 128
3.2.38 Service codes menu 129
3.2.39 Display for cameras 130
3.3 Control 133
3.3.1 Battery main switch 133
3.3.2 Entering and exiting machine 134
3.3.3 Step lighting 137
3.3.4 Emergency exit 137
3.3.5 Fire extinguisher 138
3.3.6 Folding console 139
3.3.7 Operator’s seat 141
3.3.8 Safety belt 149
3.3.9 Steering wheel 150
3.3.10 Ignition key 151
3.3.11 Confirmation button 151
3.3.12 Horn 153
3.3.13 Windscreen 153
3.3.14 Sun blind 156
3.3.15 Viewing devices 157
3.3.16 Lighting
3.3.17 Cab lighting system 163
3.3.18 Windshield wipers 163
3.3.19 Windscreen washer system 164 …J
3.3.20 Auxiliary heater (option) 164
3.3.21 LiDAT (option) 165
copyright© Liebherr-Hydraulikbagger GmbH 2020
A 922 Rail – SV013 Litronic – 1509 12 llEBHERR / 116860
Operator’s manual Contents
3.4 Operation 166
3.4.1 Inspection tour before putting into service 166
3.4.2 Refuelling 167
3.4.3 Filling with diesel exhaust fluid 167
3.4.4 Immobiliser (option) 168
3.4.5 Preparing machine for dust intensive application 170
3.4.6 Preparing machine for use in biologically sensitive areas 170
3.4.7 Operator code (option) 170
3.4.8 Starting diesel engine 172
3.4.9 Bringing machine to operating temperature 173
3.4.10 Engine speed and operating mode 173
3.4.11 After starting 175
3.4.12 Sensor-controlled low idle automatic 176
3.4.13 Automatic engine stop after idling (option) 176
3.4.14 Shutting off diesel engine 177
3.4.15 Shutting off diesel engine in an emergency 178
3.4.16 Travelling and braking 178
3.4.17 Speed controller 181
3.4.18 Travel alarm (option) 182
3.4.19 Locking and unlocking oscillating axle 183
3.4.20 Supporting machine 185
3.4.21 Support rocker extension 188
3.4.22 Controlling working attachment 189
3.4.23 Switching from bucket operation to grapple operation 191
3.4.24 Turning and braking uppercarriage 193
3.4.25 Slewing brake 193
3.4.26 Positioning slewing brake 198
3.4.27 Selecting boom or working tool 199
3.4.28 Laterally adjusting boom 199
3.4.29 Socket on stick (option) 200
~ 3.4.30 Selecting the working tool 202 “”” “”” “”” 3.4.31 Controlling special working attachment with mini-joystick 202 ;ii
3.4.32 Priority circuit for working tools 203
3.4.33 Using working tool in continuous mode 204
3.4.34 Changing over control of right mini-joystick (option) 206
A 922 Rail – SV013 Litronic – 1509
copyright© Liebherr-Hydraulikbagger GmbH 2020
/ 116860 llEBHERR 13
Contents Operator’s manual
3.4.35 PowerLift 208
3.4.36 Magnet system (option) 208
3.4.37 Reversible fan drive for radiator cleaning (option) 209
3.5 Working with the rail drive system 212
3.5.1 Rail guide systems 212
3.5.2 Overview of rail-road control unit 214
3.5.3 Safety equipment for rail mode 215
3.5.4 Switching on rail-road system 216
3.5.5 Changing machine over to rail 218
3.5.6 Automatic mode 228
3.5.7 Operating mode of oscillating axle in rail mode 230
3.5.8 Axles with slip differential 230
3.5.9 Rail lighting 231
3.5.10 Emergency brake 233
3.5.11 Signal horn 234
3.5.12 Control elements for the passenger 235
3.5.13 Rail travel 235
3.5.14 Coasting over switchgear 238
3.5.15 Driving over switchgear step by step 239
3.5.16 Working in rail mode 241
3.5.17 Changing machine over to road 242
3.5.18 Automatically locking rail guide system 248
3.5.19 Increasing traction 250
3.5.20 Setting contact pressure 251
3.5.21 Moving loads in rail mode 253
3.5.22 Pulling and pushing rail trailer 254
3.5.23 Pneumatically controlled wagon brake system 258
3.5.24 Hydraulically controlled wagon brake system (option) 266
3.5.25 Rail guard (option) 270 ;1l
3.5.26 Earthing machine
3.6 Shut-off functions 274 ~
3.6.1 Height limitation 274 ;””ii”
3.6.2 Slew limitation 286 …J
3.6.3 Virtual wall 293
3.6.4 Load moment limitation 300
copyright© Liebherr-Hydraulikbagger GmbH 2020
A 922 Rail – SV013 Litronic – 1509 14 llEBHERR / 116860
Operator’s manual Contents
3.6.5 Tandem Lift (option) 307
3.6.6 Backward Stability 310
3.7 General working methods 312
3.7.1 Working without damaging the machine 312
3.7.2 Putting machine in working position 313
3.7.3 Travelling at operating location 314
3.7.4 Travelling with load at operating location 315
3.7.5 Driving on public roads 316
3.7.6 Additional tyres for driving on public roads (option) 319
3.7.7 Working with backhoe bucket 324
3.7.8 Flattening the ground 325
3.7.9 Working with hydraulic hammer 326
3.7.10 Handling loads 328
3.7.11 Loading transport vehicle 329
3.7.12 Lifting loads 329
3.7.13 Lifting loads with quick coupler 330
3.7.14 Lifting loads with load lift hook of mechanical quick coupler 331
3.7.15 Driving technique 334
3.7.16 Use of banksmen 335
3.8 Installing and removing working attachment 336
3.8.1 Hydraulic connections on stick 336
3.8.2 Installing working tool on stick with mechanical quick coupler (option) 337
3.8.3 Removing working tool from mechanical quick coupler (option) 351
3.8.4 Using quick coupler 358
3.9 Parking machine 359
3.9.1 Parking machine 359
3.9.2 Parking machine on rails 359
3.10 Transport 360
3.10.1 Preparatory work 360
3.10.1 Driving machine onto low-loader 360
3.10.2 Removing roof structures 360 “”” “”” “”” 3.10.3 Driving machine onto low-loader 362 ;ii
3.10.4 Lifting machine 364
3.10.5 Tying down the machine 365
3.11 Emergency operation 366
A 922 Rail – SV013 Litronic – 1509
3.11.1 Using emergency modes 366
3.11.2 Diesel engine 366
3.11.3 Working attachment 369
3.11.4 Lowering working attachment when engine is shut off 372
3.11.5 Travelling
3.11.6 Emergency hydraulics
3.11.7 Hydraulic pump emergency mode
3.11.8 Transmission
3.11.9 Servo control emergency mode
3.11.10 Slewing gear
3.11.11 Slewing brake
3.11.12 Towing
3.11.13 Towing on the rails
3.11.14 Transmission
3.11.15 Rail guide system
3.11.16 Emergency brake
Malfunctions
4.1 Service code tables
4.1.1 Warning symbols
4.2 Fault – Cause – Remedy
4.2.1 Diesel engine and fuel system
4.2.2 Hydraulic system
4.2.3 Electrical system
4.2.4 Heating, ventilation and air conditioning unit
4.2.5 Working attachment
4.2.6 Rail-road system
4.3 Problem remedy
4.3.1 Uppercarriage fuses and relays
Maintenance
5.1 Inspection and maintenance schedule
5.2 Filling quantities and lubrication chart
5.2.1 Filling quantities
5.2.2 Lubrication chart
Fuels, lubricants and operating fluids 441
5.3.1 General information about lubricants and fuels 441
5.3.2 Diesel fuels 441
5.3.3 Diesel exhaust fluids 442
5.3.4 Engine oils 443
5.3.5 Refrigerant 444
5.3.6 Coolant 445
5.3.7 Hydraulic oils 446
5.3.8 Axle oils 448
5.3.9 Gear oils 448
5.3.10 Transmission oils 449
5.3.11 Pump distributor gear oils 449
5.3.12 Greases 450
5.3.13 Windscreen washer fluid 451
5.3.14 Lubricants and care products for electrical and mechanical systems 451
Access points for maintenance work 452
5.4.1 Access points on uppercarriage 452
5.4.2 Access points under the uppercarriage 453
Preparing for maintenance 454
5.5.1 Maintenance procedures 454
5.5.2 Preparing for maintenance 455
5.5.3 Putting machine in maintenance position 457
General maintenance 458
5.6.1 Welding 458
5.6.2 Cleaning the machine 458
5.6.3 Cleaning fan and radiator 460
Complete machine 461
5.7.1 Checking machine for proper condition and tightness 461
5.7.2 Lubricating bearings on machine and working attachment 467
5.7.3 Checking components for cracks 469
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 470
5.7.5 Filling in sample data sheet 471
Drive group 477
5.8.1 Diesel engine: Bringing into maintenance position 477
5.8.2 Diesel engine: Checking oil level 477
5.8.3 Diesel engine: Checking breather line of crankcase 478
5.8.4 Fuel pre-filter: Draining water 480
5.8.5 Fuel tank: Draining water and sediments 480
5.8.6 Air filter: Emptying dust collecting tank 482
5.8.7 Air filter: Replacing main filter cartridge 482
5.8.8 Air filter: Replacing safety filter cartridge 484
5.8.9 Pump distributor gear: Checking oil level 486
5.8.10 Diesel particulate filter: Activating and deactivating regeneration 487
5.8.11 Diesel exhaust fluid tank: Cleaning sieve 492
Cooling system 494
5.9.1 Checking coolant level 494
5.9.2 Checking cooling system and heat exchanger for contamination 495
Working hydraulics 497
5.10.1 Depressurising hydraulic system 497
5.10.2 Hydraulic tank: Checking oil level 497
5.10.3 Hydraulic tank: Draining water and sediments 500
5.10.4 Return filter: Checking and cleaning magnetic rod 501
5.10.5 Bypass filter (option): Checking degree of contamination of filter
cartridge 502
Brake system 504
5.11.1 Pneumatic wagon brake system: Checking braking effect 504
5.11.2 Pneumatic wagon brake system: Checking compressed air tank and
compressed air lines for condensed water 506
5.11.3 Pneumatic wagon brake system: Replacing filter cartridge of air dryer 508
5.11.4 Hydraulic wagon brake system: Checking braking effect 509
Electrical system 511
5.12.1 General information 511
Axles 512
5.13.1 Lubricating axles 512
5.13.2 Tyres: Checking tyre pressure 513
5.13.3 Additional tyres: Checking tyre pressure 514
5.13.4 Wheels: Checking mounting of wheel nuts 515
5.13.5 Additional tyres: Checking mounting of wheel nuts 516
5.13.6 Rail-road system: Lubricating rail guide system 516
5.13.7 Rail-road system: Lubricating narrow gauge rail guide system 518
5.13.8 Rail-road system: Checking rail guide system
5.13.9 Rail-road system: Adjusting rail guard
5.13.10 Rail-road system: Checking sanding equipment
5.14 Working attachment
5.14.1 Lubricating working tool
5.14.2 Checking pin bearings for wear
5.15 Operator’s cab, heating and air conditioning
5.15.1 Filling with windscreen washer fluid
5.15.2 Heating: Checking function
5.15.3 Auxiliary heater (option): Checking function
5.15.4 Switching on air conditioning unit
5.15.5 Checking and cleaning air conditioning condenser
5.15.6 Dust-intensive condenser unit (option)
5.16 Lubrication system
5.16.1 Lubrication system: Filling with grease
5.16.2 Checking lubrication of bearings (grease collar)
5.17 Slewing gearbox and slewing ring
5.17.1 Slewing gearbox: Checking oil level
6 Appendix
Index
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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