LEEBOY MODEL 8500D Conveyor Paver Operations, Service & Parts Manual SN 131026 PDF DOWNLOAD
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LEEBOY MODEL 8500D Conveyor Paver Operations, Service & Parts Manual SN 131026 PDF DOWNLOAD
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Pages : 294
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LEEBOY MODEL 8500D Conveyor Paver Operations, Service & Parts Manual SN 131026 PDF DOWNLOAD
8500D Conveyor Paver
Manual No. 1015241-02
This manual applies to Serial # 131026
Safety Precautions....................................................... 16 Machine Precautions.................................................. 19 Hot Material Precautions......................................... 19 Hydraulic Systems Precautions................................ 19 Refueling Precautions........................................ 20 Battery Precautions.......................................... 20 Starting and Stopping Precautions............................ 20 Parking Precautions.......................................... 20 Operating Precautions........................................ 20 Poor Visibility.............................................. 21 Storage Precautions.......................................... 21 Maintenance Precautions...................................... 21 Safety Decals........................................................ 22 One Year Limited Warranty............................................ 26 Contact Information.................................................. 27 Specification Charts................................................. 28 Torque Specifications................................................ 31 Standard Inch Fasteners.......................................... 31 Metric Fasteners............................................. 32 Hydraulic Fittings........................................... 32 Determining Proper Torque.................................... 33 Components Overview.................................................. 39 Hydraulic System................................................. 39 Hopper and Conveyors......................................... 39 Augers....................................................... 40 Operator Platform............................................ 40 Screed....................................................... 40 Electrical System............................................ 40 Standard Equipment/Options................................... 40 Machine Overview..................................................... 41 Control Panel........................................................ 42 Left Controls........................................................ 44 Right Controls....................................................... 46 Screed Operation Controls............................................ 47 Burner Controls...................................................... 48 Propane Tank Controls............................................ 48 Electric Heat (Option)............................................... 49 General Information.................................................. 53 Receiving the Machine................................................ 53 Initial and Daily Inspection..................................... 53 Start-Up Procedure................................................... 54 Stopping the Engine.................................................. 54 DPF Regeneration (REGEN)............................................. 54 PV480 Powerview Display.............................................. 55 Gauge Screen..................................................... 55 Set Points and Throttle Speed................................ 55 Soft Keys (Buttons).......................................... 56 Status Icons................................................. 57 Main Menu.................................................... 58 Gauges....................................................... 58 Diagnostics.................................................. 59 System Info.................................................. 60 User Settings................................................ 62 Regeneration Messages........................................ 64 Messages, Cautions, Warnings................................. 67 Driving the Paver.................................................... 68 Paver Operation...................................................... 69 Spray Down....................................................... 69 Heating the Screed........................................... 69 Electric Screed Heat (Option)................................ 71 Hopper Wings................................................. 72 Conveyors.................................................... 72 Hydraulic Cut-Off Gates ..................................... 73 Set the Screed and Endgate................................... 73 Starting to Pave..................................................... 74 Basic Paving..................................................... 75 Setting the Crown............................................ 76 Mat Texture Adjustment....................................... 77 Unloading And Loading................................................ 78 Unloading........................................................ 78 Loading...................................................... 78 Tie-Down Procedure........................................... 79 Optional Components.................................................. 79 Sonic Auger Sensor............................................... 79 Umbrella Option.............................................. 80 Electric Screed Options...................................... 80 Auger Extensions Option...................................... 80 Roll-Up Curb Attachments..................................... 80 Electric Flight Screw Option................................. 81 Roll-Up Curb Attachments..................................... 81 Truck Hitch Attachment Option................................ 81 Magnetic Cup Holder.......................................... 82 Topcon® Sonic and Dual Grade................................. 82 Maintenance Schedule................................................. 85 Routine Maintenance.................................................. 87 Preparing Paver for Maintenance.................................. 87 Every 10 Hours or Daily Routine Maintenance ................. 87 Every 50 Hours or Weekly Routine Maintenance................. 87 Every 100 Hours or Monthly Maintenance....................... 87 Every 250 Hours or Quarterly Routine Maintenance............. 88 Every 500 Hours or Semi-Annual Routine Maintenance........... 88 Every 1000 Hours or Annual Routine Maintenance............... 88 Torque Hub Lubrication....................................... 88 Lubrication Points........................................... 89 Maintenance Adjustments.............................................. 90 Conveyor Flight Chain............................................ 90 Conveyor Drive Chain......................................... 90 Auger Drive Chain Adjustment................................. 91 Torque Hub Hydraulic Motor Gear Adjustments.................. 92 Conveyor Switch Adjustment................................... 92 Track Tension Pressure Relief................................ 93 Engine Maintenance................................................... 94 Check Engine Lubrication Oil..................................... 94 Change Engine Oil and Filter................................. 94 Change Air Filter............................................ 95 Fuel System.......................................................... 95 Fuel Tank........................................................ 95 Change Fuel Filter........................................... 96 Fuel Water Separator......................................... 96 Hydraulic System..................................................... 97 Check Hydraulic Oil.............................................. 97 Change Hydraulic Oil and Filter.............................. 98 Electrical System.................................................... 99 Battery Servicing................................................ 99 Alternator...................................................100 Dielectric Grease............................................100 Screed Electric Heat (Option)........................................101 Screed Electric Heat Elements....................................101 Element Resistance Testing...................................102 Heating Elements.............................................103 Generator Voltage Testing....................................103 Generator Speed Tuning.......................................103 Generator Capacitor..........................................104 Replacement Procedures...............................................105 Front Idler......................................................105 Track Tension Cylinder.......................................105 Track Rollers................................................105 Two-Speed Hydraulic Motors...................................106 Conveyor Drive Motors........................................106 Rear Conveyor Shaft, Bearings and Sprockets .................107 Auger and Inner Bearings.....................................107 Auger Motors.................................................108 Main Screed Wear Plate.......................................109 Screed Extension Wear Plate..................................110 Torque Hub...................................................111 Tandem Gear Pump.............................................112 Two-Speed Hydraulic Motors...................................112 Conveyor Switch Replacement..................................113 Winterizing for Storage..............................................113 Periodic Maintenance in Storage..................................114 Removing from Storage........................................114 Weldment.............................................................115 Troubleshooting......................................................116 Test Ports.......................................................116 PV480 Digital Display........................................116 Spraydown Pump (Option)......................................118 Conveyor Chain Tension Slack Adjustment......................119 Hydraulic Motor Installation Start-Up Procedure..............120 Troubleshooting Chart........................................121 PV480 Diagnostic Trouble Code (DTC) Chart............................124 Plus One.........................................................132 Generator Control to Bulkhead Harness................................135 Bulkhead to Generator Harness........................................137 Manual Steering Control Box (1 of 2).................................139 Manual Steering Control Box (2 of 2).................................141 Manual Steering Main Harness (1 of 2)................................143 Manual Steering Main Harness (2 of 2)................................145 Electrical System (1 of 2)...........................................147 Electrical System (2 of 2)...........................................149 Electric Heat Control................................................151 Schematic #1010397...................................................151 Hydraulic System (1 of 4)............................................153 Hydraulic System (2 of 4)............................................155 Hydraulic System (3 of 4)............................................157 Hydraulic System (4 of 4)............................................159 Illustrated Parts List...........................................161 Quick Reference .....................................................163 Sprocket Drive Track System - 4 Roller Undercarriage.................164 Sprocket Drive Track System - 4 Roller Undercarriage (1 of 2)....165 Sprocket Drive Track System - 4 Roller Undercarriage.................166 Sprocket Drive Track System - 4 Roller Undercarriage (2 of 2)....167 Rubber Track Undercarriage (5 Roller Undercarriage)..................168 Rubber Track Undercarriage - 5 Roller Undercarriage..............169 Conveyor Drive Assembly (1 of 2).....................................170 Conveyor Drive Assembly (2 of 2).....................................172 Hopper Components (1 of 2)...........................................174 Hopper Components (2 of 2)...........................................176 Auger Assembly.......................................................178 Conveyor Drive Cutoff, Screed Lift Cylinders.........................180 Hydraulic Components (Left) and Fuel Tank............................182 Kubota Engine Assembly...............................................184 Hydraulic Components - Pump..........................................186 Axial Piston Tandem Pump (M46).......................................188 Spray Down...........................................................190 Screed Arm Assembly With Toe Point - Manual/Electric.................192 Propane Heaters......................................................194 Auger Extension......................................................196 Truck Hitch Assembly.................................................198 Controls - High Deck (Right).........................................200 Controls - Low Deck (Right)..........................................202 Controls - Left Side.................................................204 Main Valve Manifold Detail...........................................206 Sheet Metal Cover - High Deck (1 of 2)...............................208 Sheet Metal Cover - High Deck (2 of 2)...............................210 Sheet Metal Cover - Low Deck (1 of 2)................................212 Sheet Metal Cover - Low Deck (2 of 2)................................214 Strike Offs and Extensions...........................................216 Instrument Panel - Dash (1 of 2).....................................218 Instrument Panel - Dash (2 of 2).....................................220 Screed Non-Sloping Overview..........................................222 Screed Frame Non-Sloping - Propane...................................224 Extension Single Adjust Assembly - Propane (Left)....................226 Extension Single Adjust Assembly - Propane (Right)...................228 Extension Double Adjust Assembly - Propane (Left)....................230 Extension Double Adjust Assembly - Propane (Right)...................232 Screed Frame Non-Sloping - Electric..................................234 Extension Single Adjust Assembly - Electric (Left)...................236 Extension Single Adjust Assembly - Electric (Right)..................238 ................................................................239 Extension Double Adjust Assembly - Electric (Left)...................240 Extension Double Adjust Assembly - Electric (Right)..................242 ................................................................243 Endgate Assembly (Left)..............................................244 Endgate Assembly (Right).............................................246 Screed Pull Arm Assembly (Left)......................................248 Screed Pull Arm Assembly (Right).....................................250 Citrus Tank and Heat Control Box.....................................252 Screed Miscellaneous Components......................................254 Vibrator Assembly....................................................256 Walkboard Assembly...................................................258 Slide Plate Assembly.................................................260 Generator............................................................262 Paver Leveling Control TOPCON System P-32 (Option)...................264 Alphabetical Parts Index.............................................266 Safety Precautions....................................................... 16 Machine Precautions.................................................. 19 Hot Material Precautions............................................. 19 Hydraulic Systems Precautions........................................ 19 Refueling Precautions................................................ 20 Battery Precautions.................................................. 20 Starting and Stopping Precautions.................................... 20 Parking Precautions.................................................. 20 Operating Precautions................................................ 20 Poor Visibility...................................................... 21 Storage Precautions.................................................. 21 Maintenance Precautions.............................................. 21 Safety Decals........................................................ 22 Limited Warranty Policy.................................................. 26 Contact Information.................................................. 27 Specification Charts................................................. 28 Torque Specifications................................................ 31 Standard Inch Fasteners.......................................... 31 Metric Fasteners................................................. 32 Hydraulic Fittings............................................... 32 Determining Proper Torque........................................ 33 Component Location ...................................................... 37 Components Overview.................................................. 39 Hydraulic System................................................. 39 Hopper and Conveyors............................................. 39 Augers........................................................... 40 Operator Platform................................................ 40 Screed........................................................... 40 Electrical System................................................ 40 Standard Equipment/Options....................................... 40 Machine Overview..................................................... 41 Control Panel........................................................ 42 Left Controls........................................................ 44 Right Controls....................................................... 46 Screed Operation Controls............................................ 47 Burner Controls...................................................... 48 Propane Tank Controls............................................ 48 Electric Heat (Option)............................................... 49 General Information...................................................... 53 Receiving the Machine................................................ 53 Initial and Daily Inspection..................................... 53 Start-Up Procedure................................................... 54 Stopping the Engine.................................................. 54 DPF Regeneration (REGEN)............................................. 54 PV480 Powerview Display.............................................. 55 Gauge Screen..................................................... 55 Set Points and Throttle Speed.................................... 55 Soft Keys (Buttons).............................................. 56 Status Icons..................................................... 57 Main Menu........................................................ 58 Gauges........................................................... 58 Diagnostics...................................................... 59 System Info...................................................... 60 User Settings.................................................... 62 Regeneration Messages............................................ 64 Messages, Cautions, Warnings..................................... 67 Driving the Paver.................................................... 68 Paver Operation...................................................... 69 Spray Down....................................................... 69 Heating the Screed............................................... 69 Electric Screed Heat (Option).................................... 71 Hopper Wings..................................................... 72 Conveyors........................................................ 72 Hydraulic Cut-Off Gates ......................................... 73 Set the Screed and Endgate....................................... 73 Starting to Pave..................................................... 74 Basic Paving..................................................... 75 Setting the Crown................................................ 76 Mat Texture Adjustment........................................... 77 Unloading And Loading................................................ 78 Unloading........................................................ 78 Loading.......................................................... 78 Tie-Down Procedure............................................... 79 Optional Components.................................................. 79 Sonic Auger Sensor............................................... 79 Umbrella Option.................................................. 80 Electric Screed Options.......................................... 80 Auger Extensions Option.......................................... 80 Roll-Up Curb Attachments......................................... 80 Electric Flight Screw Option..................................... 81 Roll-Up Curb Attachments......................................... 81 Truck Hitch Attachment Option.................................... 81 Magnetic Cup Holder.............................................. 82 Topcon® Sonic and Dual Grade..................................... 82 Maintenance Schedule..................................................... 85 Routine Maintenance.................................................. 87 Preparing Paver for Maintenance.................................. 87 Every 10 Hours or Daily Routine Maintenance ..................... 87 Every 50 Hours or Weekly Routine Maintenance..................... 87 Every 100 Hours or Monthly Maintenance........................... 87 Every 250 Hours or Quarterly Routine Maintenance................. 88 Every 500 Hours or Semi-Annual Routine Maintenance............... 88 Every 1000 Hours or Annual Routine Maintenance................... 88 Torque Hub Lubrication........................................... 88 Lubrication Points............................................... 89 Maintenance Adjustments...................................... 90 Conveyor Flight Chain............................................ 90 Conveyor Drive Chain............................................. 90 Auger Drive Chain Adjustment..................................... 91 Torque Hub Hydraulic Motor Gear Adjustments...................... 92 Conveyor Switch Adjustment....................................... 92 Track Tension Pressure Relief.................................... 93 Engine Maintenance........................................... 94 Check Engine Lubrication Oil..................................... 94 Change Engine Oil and Filter..................................... 94 Change Air Filter................................................ 95 Fuel System.................................................. 95 Fuel Tank........................................................ 95 Change Fuel Filter............................................... 96 Fuel Water Separator............................................. 96 Hydraulic System............................................. 97 Check Hydraulic Oil.............................................. 97 Change Hydraulic Oil and Filter.................................. 98 Electrical System............................................ 99 Battery Servicing................................................ 99 Alternator.......................................................100 Dielectric Grease................................................100 Screed Electric Heat (Option)................................101 Screed Electric Heat Elements....................................101 Element Resistance Testing.......................................102 Heating Elements.................................................103 Generator Voltage Testing........................................103 Generator Speed Tuning...........................................103 Generator Capacitor..............................................104 Replacement Procedures.......................................105 Front Idler......................................................105 Track Tension Cylinder...........................................105 Track Rollers....................................................105 Two-Speed Hydraulic Motors.......................................106 Conveyor Drive Motors............................................106 Rear Conveyor Shaft, Bearings and Sprockets .....................107 Auger and Inner Bearings.........................................107 Auger Motors.....................................................108 Main Screed Wear Plate...........................................109 Screed Extension Wear Plate......................................110 Torque Hub.......................................................111 Tandem Gear Pump.................................................112 Two-Speed Hydraulic Motors.......................................112 Conveyor Switch Replacement......................................113 Winterizing for Storage......................................113 Periodic Maintenance in Storage..................................114 Removing from Storage............................................114 Weldment.....................................................115 Troubleshooting..............................................116 Test Ports.......................................................116 PV480 Digital Display............................................116 Spraydown Pump (Option)..........................................118 Conveyor Chain Tension Slack Adjustment..........................119 Hydraulic Motor Installation Start-Up Procedure..................120 Troubleshooting Chart............................................121 PV480 Diagnostic Trouble Code (DTC) Chart....................124 Plus One.........................................................132 Generator Control to Bulkhead Harness....................................135 Bulkhead to Generator Harness........................................137 Manual Steering Control Box (1 of 2).................................139 Manual Steering Control Box (2 of 2).................................141 Manual Steering Main Harness (1 of 2)................................143 Manual Steering Main Harness (2 of 2)................................145 Electrical System (1 of 2)...........................................147 Electrical System (2 of 2)...........................................149 Electric Heat Control, No Timer......................................151 Hydraulic System (1 of 4)............................................153 Hydraulic System (2 of 4)............................................155 Hydraulic System (3 of 4)............................................157 Hydraulic System (4 of 4)............................................159 Quick Reference .........................................................163 Sprocket Drive Track System - 4 Roller Undercarriage.....................164 Sprocket Drive Track System - 4 Roller Undercarriage.....................166 Rubber Track Undercarriage (5 Roller Undercarriage)......................168 Conveyor Drive Assembly (1 of 2).........................................170 Conveyor Drive Assembly (2 of 2).........................................172 Hopper Components (1 of 2)...............................................174 Hopper Components (2 of 2)...............................................176 Auger Assembly...........................................................178 Conveyor Drive Cutoff, Screed Lift Cylinders.............................180 Hydraulic Components (Left) and Fuel Tank................................182 Kubota Engine Assembly...................................................184 Hydraulic Components - Pump..............................................186 Axial Piston Tandem Pump (M46)...........................................188 Spray Down...............................................................190 Screed Arm Assembly With Toe Point - Manual/Electric.....................192 Propane Heaters..........................................................194 Auger Extension..........................................................196 Truck Hitch Assembly.....................................................198 Controls - High Deck (Right).............................................200 Controls - Low Deck (Right)..............................................202 Controls - Left Side.....................................................204 Main Valve Manifold Detail...............................................206 Sheet Metal Cover - High Deck (1 of 2)...................................208 Sheet Metal Cover - High Deck (2 of 2)...................................210 Sheet Metal Cover - Low Deck (1 of 2)....................................212 Sheet Metal Cover - Low Deck (2 of 2)....................................214 Strike Offs and Extensions...............................................216 Instrument Panel - Dash (1 of 2).........................................218 Instrument Panel - Dash (2 of 2).........................................220 Screed Non-Sloping Overview..............................................222 Screed Frame Non-Sloping - Propane.......................................224 Extension Single Adjust Assembly - Propane (Left)........................226 Extension Single Adjust Assembly - Propane (Right).......................228 Extension Double Adjust Assembly - Propane (Left)........................230 Extension Double Adjust Assembly - Propane (Right).......................232 Screed Frame Non-Sloping - Electric......................................234 Extension Single Adjust Assembly - Electric (Left).......................236 Extension Single Adjust Assembly - Electric (Right)......................238 Extension Double Adjust Assembly - Electric (Left).......................240 Extension Double Adjust Assembly - Electric (Right)......................242 Endgate Assembly (Left)..................................................244 Endgate Assembly (Right).................................................246 Screed Pull Arm Assembly (Left)..........................................248 Screed Pull Arm Assembly (Right).........................................250 Citrus Tank and Heat Control Box.........................................252 Screed Miscellaneous Components..........................................254 Vibrator Assembly........................................................256 Walkboard Assembly.......................................................258 Slide Plate Assembly.....................................................260 Generator................................................................262 Paver Leveling Control TOPCON System P-32 (Option).......................264 Alphabetical Parts Index.................................................266
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LEEBOY MODEL 8500D Conveyor Paver Operations, Service & Parts Manual SN 131026 PDF DOWNLOAD
INTRODUCTION:
- Thank you for purchasing the LeeBoy Model 4130 Road Widener.
- We wish you many years of safe and efficient operation of your Road Widener. READ THIS MANUAL PRIOR TO OPERATING the machine.
- It is an important part of the machine and should be kept with in the dedicated storage container provided at all times. Though you may be familiar with similar equipment, you MUST read and understand this manual before operating the machine to help prevent injury or damage.
- This manual is intended as a guide for the safe and efficient use of your machine, including procedures for proper operation and maintenance. Use it with all related supplemental books, engine, transmission manuals, and any other manuals supplied by other manufacturers.
- Related Service Bulletins should also be reviewed to provide information regarding some of the recent changes.
- If any questions arise concerning this publication or to order a replacement manual, contact your authorized dealer.
- This manual contains information that was available at the time
- Section 1
- – Safety: Contains general and specific safety guidelines for product and safety label locations.
- Section 2
- – Information and Specifications: Contains warranty, contact information, machine specification tables, and machine dimensions.
- Section 3 –
- Component Location: Contains overview of major component locations and functions.
- Section 4
- – Operation: Contains instructions for safe operation and information for optional equipment.
- Section 5
- – Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specific engine maintenance procedures, refer to the engine manufacturer manual.)
- Section 6
- – Schematics: Contains electrical and hydraulic schematics for product functionality.
- Section 7
- – Illustrated Parts List (IPL): Contains parts numbers and illustrations for serviceable components
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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