Laverda EU Harvesting M180 Combines Operator’s Manual LA327434012 – PDF DOWNLOAD
ILE DETAILS:
Laverda EU Harvesting M180 Combines Operator’s Manual LA327434012 – PDF DOWNLOAD
Language : English
Pages : 398
Downloadable : Yes
File Type : PDF
Size: 105 MB
TABLE OF CONTENTS:
Laverda EU Harvesting M180 Combines Operator’s Manual LA327434012 – PDF DOWNLOAD
1 General Information 13
1 1 Information 15
1 1 1 Introduction 15
1 1 2 Company policy 15
1 1 3 Optional equipment 15
1 1 4 Spare parts and accessories 16
1 1 5 Warranty 16
1 1 6 Lubricants 16
1 2 Use 18
1 2 1 Use of the combine 18
1 3 Identification 19
1 3 1 Combine identification 19
1 3 2 Engine Identification 20
1 3 3 Cutting table identification 21
1 3 4 Cab identification 21
1 3 5 Hydrostatic pump identification 22
1 3 6 Hydrostatic motor identification 22
1 3 7 Straw chopper identification (if fitted) 23
1 3 8 Chaff spreader identification (if fitted) 23
1 3 9 Trailer hitch identification (if fitted) 24
1 4 Identification form 25
1 4 1 Machine data 25
1 5 Conformity 26
1 5 1 EC Declaration of Conformity 26
1 6 Information 27
1 6 1 Ecology 27
1 6 2 Hydraulic systems: hoses 27
1 6 3 Scrapping and disposal 28
1 7 Weight 29
1 7 1 Weight distribution 29
2 Safety 31
2 1 Warning symbols and safety instructions 33
2 1 1 Warnings 33
2 2 Information for road transport 34
2 2 1 Road transport 34
2 3 Information for operations 37
2 3 1 Field Operations 37
2 4 Information for maintenance 41
2 4 1 Maintenance work 41
2 5 Information on the engine 45
2 5 1 Engine 45
2 6 Safety and function decals 48
2 6 1 Location of decals 48
2 6 2 Description of decals 52
2 7 Work on the battery 62
2 7 1 Battery 62
2 8 Safety devices 63
2 8 1 Emergency exit 63
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2 8 2 Operator presence device 64
2 8 3 Safety belts 65
2 8 4 Table safety stops 66
2 8 5 Safety guard for main crop elevator 67
2 8 6 Safety Stop 67
2 8 7 Sprags for wheels 68
2 8 8 Audible alarm for reversing 69
2 8 9 Reflectors for road transport 70
2 8 10 Safety Guards 71
2 8 11 Fall protection rails 71
2 8 12 Safety devices for operations to be carried out in the upper part of the machine 72
2 8 13 Straw chopper 73
2 8 14 Fire extinguisher 73
2 9 Trailer hitch 74
2 9 1 Automatic towing hooks 74
2 9 2 CUNA and CE trailer hitches 75
2 9 2 1 Procedure for attaching and removing 76
2 9 2 2 Drawbar coupling 77
2 9 3 Fixed trailer hitch (non-automatic – CUNA type) 77
2 10 Machine lifting 78
2 10 1 Attachment points 78
2 11 Towing 79
2 11 1 Towing the combine 79
2 12 Further information 80
2 12 1 Noise level in the cab 80
2 12 2 Vibrations in the cab 80
2 12 3 Statutory regulations 80
2 12 4 Electromagnetic emissions 81
2 13 Notes 82
2 13 1 Notes for road transport 82
3 Operation 85
3 1 Combine operation 87
3 1 1 Crop processing 87
3 2 Stage 1 88
3 2 1 Feeding 88
3 3 Stage 2 89
3 3 1 Threshing 89
3 4 Stage 3 90
3 4 1 Separation 90
3 5 Stage 4 91
3 5 1 Cleaning 91
3 6 Stage 5 92
3 6 1 Grain storage and unloading 92
4 Controls and Instruments 93
4 1 Steering column 95
4 1 1 Components and adjustments 95
4 2 Multifunction lever 96
4 2 1 Main components 96
4 3 Instrument panel 97
4 3 1 Front control panel 97
4 3 2 Rear control panel 99
4 3 3 Multiple light indicators 103
4 3 4 On-board Computer 104
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4 3 4 1 Graphical user interface 106
4 3 4 2 Day/night mode 108
4 3 4 3 Operational parameters 109
4 3 4 4 Auto-calibration 109
4 3 4 5 Hectare counter 110
4 3 4 6 No communication 110
4 3 4 7 Alarm statuses 111
4 3 5 Performance monitor (on request) 111
4 3 5 1 Using the monitor 112
4 3 5 2 Selecting the measurement range (straw walker, sieves or total) 112
4 3 5 3 Calibrating the bar cursor scale 113
4 3 5 4 Sensitivity adjustment 113
4 3 5 5 Shifting to forward speed monitoring 114
4 3 5 6 Summary of keyboard functions 114
4 4 Description 115
4 5 Cab 116
4 5 1 Cab controls (top right-hand side) 116
4 5 2 Operator seat 119
4 5 3 Preparation for radio installation 120
4 5 4 Rear Cab Window 120
4 5 5 Reading light 121
4 5 6 Document Pocket 121
4 5 7 Air conditioning in the cab 122
4 5 7 1 Pressurization 123
4 5 8 Heating 124
4 6 Access to combine components 125
4 6 1 Access to the operator platform 125
4 6 2 Accessing and cleaning the front windscreen of the cab 126
4 6 3 Access to the engine compartment 127
4 6 4 Access to the grain tank 128
4 6 5 Access to the inside of the grain tank 129
4 7 Engine 130
4 7 1 Starting the engine 130
4 7 2 Useful advice 131
4 7 3 Stopping the engine 132
4 8 Road transport 133
4 8 1 Operations to be carried out before transportation 133
4 8 2 Position light and sidelight adjustment 134
4 9 Using the combine 135
4 9 1 Operations to be carried out before use 135
5 Field Operations 137
5 1 General Information 139
5 1 1 Notes 139
5 1 2 Before operating the machine in the field 139
5 2 Starting and Stopping the Combine 141
5 2 1 Procedure to follow 141
5 3 Cutting table 143
5 3 1 Attaching the cutting table 143
5 3 1 1 Adjustments for attaching the cutting table 145
5 3 2 Removing the table 146
5 3 3 Adjustment of cutting table ground clearance 147
5 4 Main Crop Elevator 148
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5 4 1 Adjustments 148
5 4 1 1 Access to the main components 150
5 4 2 Reverse drive system 151
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5 5 Cylinder Housing 152
5 5 1 Components 152
5 5 2 Threshing drum 153
5 5 3 Wheat concave 154
5 5 3 1 Concave filler plates 155
5 5 3 2 Parallelism between the cylinder and concave 156
5 5 3 3 Unblocking the threshing drum 157
5 5 4 Sectional concave 158
5 5 4 1 Concave filler plates 159
5 5 4 2 Parallelism between the cylinder and concave 160
5 5 5 Universal wheat/maize concave 161
5 5 5 1 Basic concave settings 162
5 5 6 Spike-toothed Cylinder/Concave (for rice) 162
5 5 7 Rear beater 164
5 6 Straw walkers 165
5 6 1 Description and adjustments 165
5 7 Main Grain Pan 166
5 7 1 Description 166
5 7 2 Checking the main grain pan 167
5 7 3 Cleaning the main grain pan 168
5 7 4 Stone trap assembly removal/refitting 169
5 8 Fanning Mill 171
5 8 1 Description and adjustments 171
5 8 1 1 Fanning mill for threshing light seed crops 173
5 9 Top sieve 174
5 9 1 Adjustment 174
5 10 Bottom sieve 178
5 10 1 Adjustment 178
5 11 Tailings 180
5 11 1 Description and adjustments 180
5 12 Grain tank 182
5 12 1 Description 182
5 12 1 1 Grain tank unloading auger 183
5 12 1 2 Sensor to measure tank filling 184
5 12 1 3 Grain tank control window 184
5 12 1 4 Doors for Grain Tank Maintenance and Cleaning 185
5 12 1 5 Vertical auger tank drain door 186
5 12 1 6 Tank bottom door 187
5 12 1 7 Grain Tank Cover 188
5 12 1 8 Basic Settings 189
6 Lubrication and Maintenance 191
6 1 General Information 193
6 1 1 Lubrication and Maintenance 193
6 2 Preliminary Service Inspection 194
6 2 1 After the first 50 working hours 194
6 3 Scheduled Service Inspection 195
6 3 1 When and where to carry it out 195
6 3 2 Interval – 10 hours 197
6 3 2 1 Cylinder variator (1) 197
6 3 2 2 Engine oil (2) 198
6 3 2 3 Coolant expansion tank (3) 199
6 3 2 4 Hydraulic and hydrostatic systems tank (4) 199
6 3 2 5 Prefilter/water separator (5) 200
6 3 2 6 Straw chopper rotor (if fitted) (6) 200
6 3 3 Interval – 75 hours 201
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6 3 3 1 Service brakes (11) 201
6 3 3 2 Main crop elevator lower shaft (12) 201
6 3 3 3 Main crop elevator belt tensioner (13) 202
6 3 3 4 Fanning mill variator (14) 202
6 3 3 5 Crop-unloading auger drive belt tensioner (15) 203
6 3 3 6 Coupling bushes of final drive shafts (16) 203
6 3 3 7 Rear axle support (17) 204
6 3 3 8 Rear axle king pins (18) 204
6 3 3 9 Rear straw-walker shaft supports (19) 205
6 3 3 10 Unloading auger bottom gearbox (20) 205
6 3 3 11 Unloading auger top gearbox (21) 206
6 3 3 12 Table drive-belt tensioner (22) 206
6 3 3 13 Track frames (23) 207
6 3 3 14 Cab air filters (24) 207
6 3 3 15 Evaporator (25) 209
6 3 3 16 Condenser (26) 209
6 3 3 17 Radiators and hydraulic oil (27) 210
6 3 3 18 Adjusting the rotary screen brushes and aspirator brushes 211
6 3 3 19 Chaff spreader drive (if fitted) (28) 212
6 3 4 Interval -150 hours 213
6 3 4 1 Park brake (41) 213
6 3 4 2 Gearbox (42) 213
6 3 4 3 Final drives (43) 214
6 3 4 4 Unloading auger bottom gearbox (44) 214
6 3 4 5 Main crop elevator supports (45) 215
6 3 4 6 Reversing-belt tensioner-arm pin (46) 215
6 3 4 7 Main clutch (47) 216
6 3 4 8 Tailings-auger left support (48) 216
6 3 4 9 Windscreen wash fluid reservoir (49) 217
6 3 4 10 Threshing-mechanism belt tensioner (50) 217
6 3 4 11 Hydrostatic pump belt tensioner (51) 218
6 3 4 12 Unloading auger slewing ring (52) 218
6 3 4 13 Engine air filter (53) 219
6 3 4 14 Straw-chopper driven belt tensioner (54) 220
6 3 4 15 Straw chopper drive-belt tensioner (55) 220
6 3 4 16 Engine (56) 220
6 3 4 17 Straw chopper layshaft (57) 222
6 3 4 18 Return rotary-screen belt tensioner (58) 222
6 3 4 19 Rotary-screen belt tensioner (59) 223
6 3 4 20 Radiator-fan drive belt tensioner (60) 223
6 3 5 Interval – 225 hours 223
6 3 5 1 Engine oil and filters (71) 223
6 3 6 Interval – 450 hours 226
6 3 6 1 Battery (81) 226
6 3 6 2 Dehydrator filter (82) 227
6 3 6 3 Final drives (83) 228
6 3 6 4 Gearbox (84) 228
6 3 6 5 Hydraulic oil intake filter (85) 229
6 3 6 6 Hydrostatic transmission filter (86) 230
6 3 6 7 Hydraulic systems oil (87) 231
6 3 6 8 Hydraulic and hydrostatic system return filter (88) 233
6 3 6 9 Engine diesel-fuel filters (89) 233
6 3 6 10 Catalytic fluid filter (90) 235
6 4 Periodical maintenance operations 236
6 4 1 Description 236
6 4 1 1 Engine valves (1) 237
6 4 1 2 Coolant (2) 238
6 4 1 3 Service brake circuit fluid (3) 239
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6 4 1 4 Diesel fuel tank (4) 239
6 4 1 5 Turbocharger (5) 240
6 4 1 6 Hydraulic hoses (6) 240
6 4 1 7 Catalytic fluid tank (DEF) (7) 241
6 5 Lubrication 242
6 5 1 Summary table 242
7 Adjustments 243
7 1 Adjustments 245
7 1 1 Important information 245
7 2 Belt and chain adjustment 246
7 2 1 Belts and chains (left-hand side) 246
7 2 1 1 Feeder drive belt (1) 246
7 2 1 2 Threshing unit drive belt (2) 247
7 2 1 3 Unloading auger drive belt (3) 247
7 2 1 4 Hydrostatic pump drive belt (4) 248
7 2 1 5 Chaff spreader drive belt (if fitted) (5) 249
7 2 1 6 Reversing drive belt (6) 249
7 2 1 7 Main transmission belt (7) 250
7 2 1 8 Clean grain and tailings augers drive belt (8) 250
7 2 1 9 Straw walker drive belt (9) 251
7 2 1 10 Cutting table drive belt (10) 251
7 2 1 11 Unloading auger chain (11) 252
7 2 1 12 Straw chopper drive belt (if fitted) (12) 252
7 2 1 13 Straw chopper drive belt (if fitted) (13) 253
7 2 2 Belts and chains (right-hand side) 254
7 2 2 1 Belt drive for rotary screen (21) 254
7 2 2 2 Counter drive for rotary screen (22) 255
7 2 2 3 Drive belt for alternator and engine coolant pump (23) 255
7 2 2 4 Radiator fan drive belt (24) 256
7 2 2 5 Belt drive for cylinder variator (25) 256
7 2 2 6 Belt drive for fanning mill variator (26) 257
7 2 2 7 Top chain drive for tailings auger (27) 258
7 2 2 8 Tailings elevator chain (28) 258
7 2 2 9 Tank filling auger drive chain (29) 259
7 2 2 10 Crop elevator chain (30) 259
7 2 2 11 Front crop-elevator chain (31) 260
7 2 2 12 Cab air-conditioning compressor drive belt (32) 260
7 2 2 13 Dust aspirator drive belt (33) 261
7 3 Slip clutches 262
7 3 1 Description 262
7 3 1 1 Clutch for main crop elevator upper shaft (1) 262
7 3 1 2 Clutch for shaker shoe counter drive (2) 262
7 3 1 3 Shear bolt for unloading auger counter drive (3) 263
7 4 Tires 264
7 4 1 Tire pressure 264
7 4 2 Replacement of Front Wheels 265
7 4 3 Replacement of Rear Wheels 266
7 4 4 Front wheel assembly 267
7 4 5 Rear wheel assembly 268
7 5 Brakes 269
7 5 1 Service brakes 269
7 5 2 Park brake 270
7 6 Rear axle 271
7 6 1 Toe-in setting 271
7 6 2 Steering ram ball joints 271
7 6 3 Rear axle support 272
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7 7 Battery 273
7 7 1 Battery Replacement 273
7 7 2 Suggestions regarding the battery 273
7 7 3 Indicator Light for Battery Charging 274
8 Systems 275
8 1 Safety Precautions 277
8 1 1 Notes 277
8 2 Engine supply system 278
8 2 1 Permitted fuels 278
8 2 2 Fuel Circuit 279
8 2 3 Bleeding the Fuel Supply Circuit 280
8 2 4 Catalytic fluid tank (DEF) 281
8 2 5 Injection system operation 283
8 3 Engine air intake and exhaust system 284
8 3 1 Operation 284
8 4 Engine cooling system 286
8 4 1 Coolant 286
8 4 2 Engine cooling system operation 287
8 5 Engine lubrication system 288
8 5 1 Operation 288
8 5 2 Oil vapor recovery system 289
8 6 SCR system 290
8 6 1 Operation 290
8 7 Hydraulics system 292
8 7 1 Pumps and fuel tank 292
8 7 2 Table positioning hydraulic circuits 293
8 7 2 1 Cutting table oleopneumatic shock absorber 294
8 7 2 2 Hose burst valve 294
8 7 2 3 Cutting table positioning pressure switch 295
8 7 3 Hydraulic steering system 296
8 7 4 Auxiliary hydraulics circuit 297
8 8 Hydrostatic transmission system 298
8 8 1 Front-wheel drive 298
8 9 Electrical system 299
8 9 1 Main components 299
8 9 2 Fuses 300
8 9 3 Additional fuses 303
8 9 4 Cab fuses 305
8 9 5 Relays 306
8 9 5 1 Additional relays 308
8 9 5 2 Various relays 309
8 9 6 Control units 310
8 9 6 1 Engine sensors and control unit 311
8 9 7 Connections for additional equipment 312
8 9 7 1 Electric connectors 312
8 9 8 Headlight adjustment 314
8 9 9 Unloading area light 315
8 9 10 Reversing area light 315
8 9 11 Light in grain tank 316
8 9 12 Engine access-ladder light 316
9 Troubleshooting 317
9 1 Description 319
9 1 1 Feeding 319
9 1 2 Threshing 319
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9 1 3 Separation and cleaning 321
9 1 4 Hydrostatic Transmission 324
9 1 5 Engine 325
9 1 6 Hydraulics system 327
9 1 7 Electrical system 328
9 1 8 Air conditioning circuit 329
9 1 9 Straw chopper 329
10 Off-Season Storage 333
10 1 Procedure to follow 335
10 1 1 Operations to be carried out after the harvest 335
10 1 2 Ordering spare parts 336
10 1 3 Operations to be carried out before the new season 336
11 Optional equipment 339
11 1 Information 341
11 1 1 General considerations 341
11 2 Optional equipment 342
11 2 1 Auxiliary table lifting ram 342
11 2 2 Camera 343
11 2 3 Additional rear view mirrors 343
11 2 4 Additional lights (for work) 344
11 2 5 Performance monitor 344
11 2 6 Windbreak 345
11 2 7 Additional fire extinguisher 345
11 2 8 Diesel fuel prefilter 346
11 2 9 Additional Portable Lamp 346
11 2 10 Weight and moisture control monitor 347
11 2 11 Trailer hitch 347
11 2 12 Refrigerator 348
11 2 13 Cylinder cover 348
11 2 14 Tailings cover plate 349
11 2 15 Top sieve 349
11 2 16 Bottom sieve 350
11 2 17 Electrically-operated sieves and returns sensors 351
11 2 18 Cutting height control 352
11 2 19 Hydraulic quick couplers 352
11 3 Equipment for threshing 353
11 3 1 Equipment for maize 353
11 3 2 Equipment for corn-cob 354
11 3 3 Equipment for rice 355
11 3 4 Equipment for light seed crops 355
11 3 5 Equipment for soya and peas 356
11 4 Ballast weights 357
11 4 1 Description 357
11 4 2 Ballast weights on rear axle 357
11 4 3 Ballast weights on the straw walker hood for machines without straw chopper 358
11 4 4 Ballast weights on the rear wheels with a liquid mix (for tubeless tires) 359
11 4 5 Filling tires with anti-freeze solutions 360
11 5 Straw chopper 361
11 5 1 Transport position 361
11 5 2 Working position 362
11 5 3 Operating the straw chopper 363
11 5 4 Disengaging the straw chopper 365
11 5 5 Access to the straw chopper rotor 365
11 5 6 Straw chopper rotor knives 365
11 5 7 Counter-knives 366
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11 5 8 Chopping quality 366
11 5 9 Use of straw chopper in maize 368
11 6 Chaff Spreader 370
11 6 1 Working and maintenance positions 370
11 6 2 Chaff spreader speed 372
11 6 3 Disengaging the chaff spreader 372
11 6 4 Chaff spreader belt tensioning 372
11 7 Tracks 373
11 7 1 Use and maintenance 373
11 7 2 Track chain tension 374
12 Technical Specifications 375
12 1 Wheels and tires 377
12 1 1 information 377
12 1 2 Wheel tightening torque 377
12 1 3 Tire capacity 377
12 1 4 Tire equipment- front axle 378
12 1 5 Tire equipment – rear axle 379
12 1 6 Tire equipment – Version with half-tracks on front axle 380
12 2 Dimensions 381
12 2 1 Combine dimensions 381
12 2 2 Tracks with runners 383
12 2 3 Clearance between unloading auger and table 384
12 2 4 Available cutting tables and weights 384
12 2 5 Clearance between unloading auger and ground 385
12 3 Technical specifications 386
12 3 1 Feeding unit 386
12 3 2 Threshing sys 386
12 3 3 Cleaning unit 388
12 3 4 Grain tank 389
12 3 5 Hydraulic system 390
12 3 6 Hydrostatic system 390
12 3 7 Engine 390
12 3 8 Electrical components 391
12 3 9 Transmission 391
12 3 10 Rear axle 392
12 3 11 Weight 392
13 Index 393
DESCRIPTION:
Laverda EU Harvesting M180 Combines Operator’s Manual LA327434012 – PDF DOWNLOAD
M180 – S/N => ZN205512_03010001
Information:
1.1.1 Introduction:
Your new self-propelled combine is manufactured for harvesting seed and cereal crops, for threshing,
separating, cleaning and conveying the grain into the tank and depositing the straw on the ground.
This Operator’s Manual contains all the necessary practical information on the operation, adjustment and
maintenance of your new machine and should be used as a practical reference guide.
- Your combine was designed and built to ensure optimum performance, comfort and ease-of-operation in a
wide variety of crops and conditions. - The combine has been thoroughly inspected prior to delivery both at the factory and by your Dealer, to
ensure you receive it in perfect condition. - To keep the combine in perfect condition and to ensure trouble-free performance, the periodical
maintenance operations listed in this manual must be carried out at the recommended intervals. - Before operating and/or driving the combine, read this Operator’s Manual carefully, paying
particular attention to the section on safety rules.
Always keep this manual to hand for further reference. - The terms “left” and “right” are always used with reference to the machine travelling direction.
Should you require further information about the machine, please do not hesitate to contact your
authorized Dealer. Your Dealer provides specially trained personnel, genuine spare parts and the required
tools to solve any problems that may arise.
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